Search Results (60)

Augmenting aquaculture feeds with black soldier fly (Hermetia illucens L.) larvae is an emerging solution to the industry’s fishmeal and fish oil dependence. However, the larva’s nutritional plasticity often results in bioaccumulation of metals from the rearing substrates. Larvae can be nutritionally enriched with microalgae, but research investigating growth impacts and metals uptake are lacking. In this study, a Stichococcaceae algae strain that is used to phycoremediate effluent from commercial anaerobic digesters was investigated as a rearing substrate. Larvae were reared on chicken feed enriched with stepped ratios of algae and spent coffee grounds (a reference waste feed). Growth, survival and metals content (ICP-OES) were recorded when 10% of larvae were prepupal. Survival was >98.5% across all treatments with a trend of increased growth with microalgal inclusion, and no significant impact of metals on growth. Metals uptake as determined by a bioaccumulation factor was significantly lower in the highest algae treatment compared to the coffee-only treatment. Larvae consistently accumulated cadmium and lead whereas arsenic bioaccumulation was only observed in three treatments. Cadmium had the highest bioaccumulation factor (up to 4.06) and arsenic the lowest (down to 0.41). Larvae did not exceed current European Union maximum metal ions levels for inclusion into aquafeeds. These findings highlight the potential of using Stichococcaceae to enrich black soldier fly larvae, offering a dual sustainable solution for wastewater remediation and aquaculture feed provision. Full article

Second-generation bioethanol from food industry lignocellulosic residues offers a promising route toward low-carbon, circular bioenergy systems. However, the reported environmental impacts differ markedly across studies, challenging efforts to assess the true sustainability of these waste-derived bioethanol routes. This review synthesizes current knowledge on the production of bioethanol from key agro-industrial wastes including oil palm empty fruit bunches, sugarcane bagasse, brewers’ spent grain, spent coffee grounds, tea waste, citrus residues, and potato peel waste. We outline feedstock characteristics, availability, and prevailing management practices, and map the principal biochemical conversion routes to identify process steps that drive environmental performance. A systematic comparison of life cycle assessments reveals substantial methodological heterogeneity across functional units, system boundaries, allocation procedures, and impact assessment methods. Nonetheless, consistent hotspots emerge, particularly associated with pretreatment severity, enzyme production, thermal energy demand, and co-product handling. The review highlights robust cross-study trends, pinpoints methodological gaps, and proposes recommendations for harmonized LCA practice. By integrating technological and methodological perspectives, this work aims to support the development and policy uptake of sustainable, waste-based bioethanol within circular bioeconomies. Full article

This work evaluated the effect of coffee oil epoxide (COE), produced from coffee waste, on thermal, mechanical, barrier, and exudation resistance properties of poly(3-hydroxybutyrate-co-3-hydroxyvalerate)/natural rubber (PHBV/NR) blends. Building upon previously published 0.3% COE results, this study examined 0.4% and 0.75% concentrations to optimize performance. Thermal analysis revealed that COE incorporation significantly enhanced chain mobility, with glass transition temperature depressions of 6.1 °C and 7.4 °C for 0.4% and 0.75% COE formulations, respectively, compared to unplasticized PHBV/NR blends. Crystallinity decreased from 54.5% (PHBV/NR) to 52.6% and 51.9% with increasing plasticizer concentration, while melting temperatures decreased by 3.9% and 4.9%, confirming improved polymer chain mobility. Mechanical properties demonstrated COE’s plasticizing effectiveness, with tensile strength decreasing by 13.3% (0.4% COE) and 16.2% (0.75% COE) compared to PHBV/NR blends. Young’s modulus similarly decreased by 21.0% and 24.0%, while elongation at break improved slightly with increasing COE content. Barrier properties improved substantially across all concentrations: water vapor transmission rates decreased from 4.05 g/m²·h (PHBV/NR) to 1.55 g/m²·h (0.3% COE) and 0.67 g/m²·h for 0.4% and 0.75% COE, attributed to COE’s hydrophobic nature. SEM morphological analysis confirmed improved phase compatibility at 0.40% COE, with reduced rubber droplet size and homogeneous surface morphology. Exudation testing revealed excellent retention (0.21–0.53 wt% loss over 63 days). Results indicate 0.40% COE as optimal, achieving superior barrier properties while maintaining mechanical performance for sustainable packaging applications. Full article

The ever-growing global consumption of coffee generates millions of tons of spent coffee grounds (SCG) annually, posing a significant waste disposal problem. Although some SCG find use in composting or biogas production, a large portion remains underutilized. This study introduces a novel circular waste-to-energy pathway to tackle this challenge. Our proposed technology employs a cascading valorization approach, utilizing non-catalytic supercritical transesterification of pyrolytic oil derived from SCG for liquid hydrocarbon production. The process begins with pyrolysis, which converts SCG into pyrolytic oil. This oil is then upgraded via supercritical transesterification with methanol. Experiments were conducted using a 1:6 oil-to-methanol ratio at precisely controlled conditions of 239.4 °C and 1200 psi for 20 min. This optimized process yielded an impressive 96% of valuable liquid hydrocarbon product. The resulting product exhibited highly favorable characteristics, including a density of 755.7 kg/m³, a viscosity of 0.7297 mm²/s, and a high heating value (HHV) of 48.86 MJ/kg. These properties are remarkably comparable to conventional biofuels and standard fossil fuels, demonstrating the product’s potential as a viable energy source. Full article

Hydrothermal liquefaction (HTL) is a thermochemical process by which biomass feedstocks are converted into bio-oil and multiple by-products, including aqueous co-product (ACP), gaseous co-product (GCP), and biochar. Bio-oil produced from food waste feedstocks represents a potential candidate for use in commercial waste-to-energy conversions. The objective of this study is to further develop this technology by investigating the product distribution and quality from the HTL of food waste feedstocks. Four food waste feedstocks were selected for analysis: brewery grains, pear lees, coffee grounds, and honeydew skins. Solids analysis was conducted on each as-received feedstock, with the results determining dilution ratios for optimizing water content for HTL (≥80%). HTL conversions were conducted at 300 °C with a retention time of 30 min. Biochar was measured after product filtration, while ACP and bio-oil were measured via liquid–liquid phase separation. Coffee grounds produced the highest percentage of bio-oil (0.460%) and biochar (9.96%), while pear lees produced the highest percentage of ACP (89.5%). After quantification, ACP was characterized for nutrient concentrations. The quality of the ACP differed significantly from values in the literature, highlighting the influence of feedstock type and reaction conditions on HTL product characteristics (in addition to distribution) and underscoring the need for further research to optimize co-product utilization and process efficiency. Full article

Addressing global food waste challenges, this study investigated plant-based byproducts, spent coffee grounds, apple, and chokeberry pomaces, as sources of phenolic acids and biodegradable carriers for lipase immobilization. The goal was to enhance the lipophilicity and functionality of natural phenolics by enzymatic lipophilization. Microbial lipase from A. oryzae was immobilized on these materials, with native spent coffee grounds (NSCG) showing the highest activity (6.0 U/g hydrolytic; 1036 U/g synthetic). Chlorogenic acid (CGA), predominant in extracts, served as a model substrate. Using response-surface methodology, optimal conditions for butyl-CGA synthesis were determined. This is the first report of CGA lipophilization using food-waste-immobilized biocatalysts, where reaction yield for NSCG increased with alcohol chain length, peaking with dodecanol (34.06%). Among synthesized esters, butyl chlorogenate displayed the highest antioxidant activity, comparable to free CGA and BHT, and increased lipophilicity, though a “cut-off” effect appeared for longer chains. Medium-chain esters (C6, C8) showed selective antimicrobial activity against Gram-positive bacteria. While lipophilization of chokeberry pomace and spent coffee grounds extracts reduced antioxidant activity, short-chain esters (C4–C6) improved rapeseed oil stability. The findings highlight food waste as a sustainable source for developing biocatalysts and value-added bioactives with enhanced functional properties. Full article

The growing dependence on fossil fuels has raised concerns over energy security, resource depletion, and environmental impacts, driving the need for renewable alternatives. Coffee husk, a widely available agro-industrial residue, represents an underutilized feedstock for biodiesel production. In this study, biodiesel was synthesized from coffee husk oil using a two-step transesterification process to address its high free fatty acid content (21%). Physicochemical analysis showed that Coffee Husk Oil Methyl Ester (CHOME) possessed a density of 863 kg m⁻³, viscosity of 4.85 cSt, and calorific value of 33.51 MJ kg⁻¹, compared to diesel with 812 kg m⁻³, 2.3 cSt, and 42.4 MJ kg⁻¹. FTIR analysis confirmed the presence of ester carbonyl and C–O functional groups characteristic of CHOME, influencing its combustion behavior. Engine tests were then conducted using B0, B10, B30, B50, and B100 blends under different loads, both with and without fuel preheating. Results showed that neat CHOME (B100) exhibited 11.8% lower brake thermal efficiency (BTE) than diesel, but preheating at 95 °C improved BTE by 5%, with preheated B10 slightly surpassing diesel by 0.5%. Preheating also reduced brake-specific fuel consumption by up to 7.75%. Emission analysis revealed that B100 achieved reductions of 6.4% CO, 8.3% HC, and 7.0% smoke opacity, while NOx increased only marginally (2.86%). Overall, fuel preheating effectively mitigated viscosity-related drawbacks, enabling coffee husk biodiesel to deliver competitive performance with lower emissions, highlighting its potential as a sustainable waste-to-energy fuel. Full article

Current food packaging, primarily made of non-biodegradable plastics, significantly contributes to environmental pollution. New packaging systems for food applications from biopolymers and/or with multifunctional properties are being developed as substitutes for synthetic polymers. The increasing concern over the environmental effects of packaging waste is driving a transition toward renewable packaging materials. Edible films and coatings play a vital role in maintaining food quality by preventing the loss of aroma, flavour, and important components, while also extending shelf life. Biopolymers, including polysaccharides, proteins, and lipids, are gaining attention as the future of packaging due to the environmental issues linked to petrochemical-based plastics. Modern packaging should not only protect products but also be biodegradable, recyclable, and have a minimal ecological impact. This review comprehensively summarises edible packaging in the form of single-use, fast-dissolving pouches for food applications as a circular approach and a sustainable solution in food technology. Innovations have resulted in the development of a unique packaging solution made from renewable sources. This packaging utilises plant and animal by-products to create edible films and pouches that are easy to seal. Edible packaging is emerging as a sustainable alternative, designed to simplify food packaging while minimising waste. Fast-dissolving scalable packaging, particularly edible films that dissolve in water, is used for individual servings of dry foods and instant beverages. This includes items like breakfast cereals, instant coffee or tea, and various powdered products. Additionally, there is an innovative approach to single-use packaging for oils and powders, leveraging the convenience and efficiency of these fast-dissolving films. Edible pouch packaging, made from safe and edible materials, provides a biodegradable option that decomposes naturally, thereby reducing pollution and the need for disposal. Full article

The global challenge of food waste presents an opportunity to explore the untapped potential of agricultural by-products. Coffee pulp, a major by-product of the coffee industry, is a promising source of functional polysaccharides such as coffee pectin, which can be valorized for sustainable applications in food systems. This study investigates the microencapsulation of hemp seed oil—rich in essential fatty acids and bioactive lipids—using coffee pectin and maltodextrin as wall materials via spray drying. Emulsions with varying oil-to-wall ratios were formulated and characterized for viscosity, particle size, and zeta potential. The resultant microcapsules were analyzed for physicochemical properties, encapsulation efficiency, oxidative stability (peroxide value), and in vitro release in simulated gastrointestinal fluids. Encapsulation efficiencies ranged from 63.27% to 70.77%, with lower oil content formulations exhibiting higher efficiency. The peroxide values indicated enhanced oxidative stability, with the lowest value (10.69 meq O₂/kg oil) observed in the most efficient encapsulation formulation. Microcapsule morphology analysis confirmed the formation of spherical particles with varying degrees of surface roughness. Release studies demonstrated controlled oil delivery, with higher retention in gastric conditions and progressive release in intestinal fluids. These findings demonstrate the potential of upcycled coffee pulp-derived pectin as a functional, sustainable encapsulant, aligning with circular economy principles and supporting the development of stable bioactive delivery systems for nutraceutical and food applications. Full article

Spent coffee grounds (SCG) constitute a significant organic waste stream with considerable potential for bioenergy recovery. This review critically examines the viability of anaerobic digestion (AD) as a sustainable valorization pathway for SCG, addressing both technical and environmental challenges. Due to their elevated lignin levels, lipid content, and inhibitory substances, SCG exhibit strong recalcitrance that limits their direct digestibility in anaerobic systems. Therefore, a range of pretreatment methods, including oil extraction, alkaline hydrolysis, thermo-alkaline processes, oxidative treatments, and hydrothermal techniques, are evaluated for their effectiveness in enhancing biodegradability and methane yields. Co-digestion with nutrient-rich substrates is explored as a strategy to improve process stability, mitigate inhibitory effects, and optimize nutrient balance. Furthermore, techno-economic and life cycle assessments underscore the feasibility of SCG-based AD compared to conventional waste management practices. The integration of SCG digestion into biorefinery models offers a promising approach to energy recovery, resource efficiency, and waste minimization within a circular bioeconomy framework. This review highlights the need for continued optimization and scale-up to fully harness the potential of SCG in renewable energy systems. Full article

Driven by the growing demand for sustainable materials, spent coffee grounds have emerged as a promising bio-based reinforcement in polymer composites, particularly for additive manufacturing applications. As a readily available byproduct of the coffee industry, spent coffee grounds contain cellulose, hemicellulose, lignin, proteins, and oils, making them attractive fillers for both thermoplastic and thermoset matrices. Incorporating spent coffee grounds into composites supports waste valorization, cost reduction, and environmental sustainability by transforming organic waste into functional materials. This review first examines the issue of spent coffee ground waste, addressing its environmental footprint and disposal challenges. It then explores the composition and properties of spent coffee grounds. The paper provides a comprehensive overview of composites based on spent coffee grounds for 3D printing, covering processing methods, potential applications, and current challenges in additive manufacturing. Special attention is given to the preparation and processing of these composites, including key steps such as drying, grinding, sieving, and surface modification to enhance compatibility with polymer matrices. Various additive manufacturing techniques influence the printability, processability, and mechanical performance of such composites. While spent coffee grounds offer notable sustainability advantages, challenges such as weak interfacial adhesion, moisture sensitivity, and reduced mechanical properties necessitate optimized processing conditions, surface treatments, and tailored material formulations. This review highlights recent advancements and outlines future research directions, emphasizing the need for stronger interactions between spent coffee grounds and polymer matrices, improved recyclability, and scalable additive manufacturing solutions to establish spent coffee grounds as a viable and eco-friendly alternative for 3D printing applications. Full article

The development of industry and technology, despite making everyday life easier, generates large amounts of various wastes that negatively affect the environment. Unexpected leaks of substances such as oils, petroleum substances, and chemicals also contribute to the degradation of aquatic and terrestrial ecosystems. Long-term effects of environmental pollution require the development of advanced materials and technologies to collect and neutralize pollutants. Sorbents obtained from waste, including banana peels, coconut fibers, and polyurethane foams from recycling the thermal housing of refrigeration devices, allow a reduction in the amount of generated waste and the development of appropriate sorbents. This work focuses on comparing the sorption and neutralization properties of these materials for two types of oil, machine and diesel, and the possibility of using them in rescue and firefighting operations conducted by firefighters. The results obtained indicate that the viscose–cellulose sorbent and the polyurethane foam sorbent are characterized by better performance parameters than sorbents from coffee grounds or coconut fibers. The best parameters were obtained after the first 10 min of the sorbent–contaminant reaction, whereas in the case of contamination with machine oil, the absorption capacity was better than for diesel oil for each sorbent subjected to analysis. Full article

This study aimed to develop novel oleogels using whey protein (WP) and bacterial cellulose nanowhiskers (BCNW) to expand the potential applications of spent coffee grounds oil (SCGO). An emulsion-templated approach was employed to structure SCGO with varying WP:SCGO ratios, while the incorporation of BCNW was evaluated as a potential stabilizing and reinforcing agent. All oleogels behaved as “true” gels (tan δ < 0.1). Rheological analysis revealed that higher WP content significantly increased gel strength, indicating enhanced structural integrity and deformation resistance. The addition of BCNW had a significant reinforcing effect in oleogels with a higher oil content (WP:SCGO 1:5), while its influence was less evident in formulations with lower oil content (WP:SCGO 1:2.5). Notably, depending on the WP:SCGO ratio, the storage modulus (G′) data showed that the oleogels resembled both hard (WP:SCGO 1:2.5) and soft (WP:SCGO 1:5) solid fats, highlighting their potential as fat replacers in a wide range of food applications. Consequently, this study presents a sustainable approach to structuring SCGO while tailoring its rheological behavior, aligning with global efforts to reduce food waste and develop sustainable food products. Full article

In recent years, coffee waste by-products have been incorporated into polymer blends to reduce environmental pollution. In this study, coffee parchment (CP) was incorporated into biodegradable polylactic acid (PLA) and poly (butylene adipate-co-terephthalate) (PBAT) polymer blends to prepare ribbons through the extrusion process. Extracted green coffee bean oil (CO) was used as a plasticizer, and CP was used as a filler with and without functionalization. A solution of chitosan nanoparticles (ChNp) as a coating was applied to the ribbons. For the raw material, proximal analysis of the CP showed cellulose and lignin contents of 53.09 ± 3.42% and 23.60 ± 1.74%, respectively. The morphology of the blends was observed via scanning electron microscopy (SEM). Thermogravimetric analysis (TGA) showed an increase in the ribbons’ thermal stability with the functionalization. The results of differential scanning calorimetry (DSC) revealed better miscibility for the functionalized samples. The mechanical properties showed that with CP incorporation into the blends and with the ChNp coating, the Young’s modulus and the tensile strength decreased with no significant changes in the elongation at break. This work highlights the potential of reusing different by-products from the coffee industry, such as coffee oil from green beans and coffee parchment as a filler, and incorporating them into PLA PBAT biodegradable polymer blend ribbons with a nanostructured antimicrobial coating based on chitosan for future applications in food packaging. Full article

The inherent brittleness of bio-based poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) significantly restricts its industrial applications despite its industrial compostability. Blending with elastomeric polymers addresses mechanical limitations; however, interfacial incompatibility compromises miscibility as our previous work established. Herein, we investigate coffee oil epoxide (COE) as a bio-based plasticizer for PHBV/natural rubber (NR) blends in sustainable packaging applications. COE, derived from spent coffee grounds, was incorporated into PHBV/NR/peroxide/coagent composites via twin-screw extrusion. FTIR spectroscopy with chemometric analysis confirmed successful COE incorporation (intensified CH₂ stretching: 2847, 2920 cm⁻¹; reduced crystallinity), with PCA and PLS-DA accounting for 67.9% and 54.4% of spectral variance. COE incorporation improved optical properties (7.73% increased lightness; 21.9% reduced yellowness). Rheological characterization through Cole–Cole and Han plots demonstrated enhanced phase compatibility in the PHBV/NR/COE blends. Mechanical testing showed characteristic reductions in flexural properties: strength decreased by 16.5% and modulus by 36.8%. Dynamic mechanical analysis revealed PHBV/NR/COE blends exhibited a single relaxation transition at 32 °C versus distinct glass transition temperatures in PHBV/NR blends. Tan δ deconvolution confirmed the transformation from bimodal distribution to a single broadened peak, indicating enhanced interfacial interactions and improved miscibility. These findings demonstrated COE’s potential as a sustainable additive for biodegradable PHBV-based packaging while valorizing food waste. Full article