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17 pages, 6321 KB  
Article
Ultrasonic Vibration-Assisted Plasma Cladding of Fe-Cr-C-Based Coatings: Microstructural Regulation and Wear Resistance Enhancement
by Yubing Xu, Ding Zhang, Kai Li, Chao Tian, Shanhui Li, Ping Zhang, Zhe Ji and Chengjin Shen
Metals 2026, 16(7), 740; https://doi.org/10.3390/met16070740 (registering DOI) - 5 Jul 2026
Abstract
Fe-Cr-C-based coatings were fabricated on Q690 steel via ultrasonic vibration-assisted plasma cladding at varying ultrasonic powers (0–65 W) with a fixed frequency of 18.5 kHz. The coatings primarily consisted of martensite, retained austenite, and (Cr,Fe)7C3 carbides, along with (Cr,Fe,Mo)-B borides [...] Read more.
Fe-Cr-C-based coatings were fabricated on Q690 steel via ultrasonic vibration-assisted plasma cladding at varying ultrasonic powers (0–65 W) with a fixed frequency of 18.5 kHz. The coatings primarily consisted of martensite, retained austenite, and (Cr,Fe)7C3 carbides, along with (Cr,Fe,Mo)-B borides along grain boundaries. Increasing ultrasonic power promoted cavitation and acoustic streaming, which refined columnar dendrites, reduced elemental segregation (notably for B and Mo), and increased the fraction of fine equiaxed grains without altering phase composition. As a result, the average microhardness increased from 797.1 to 828.5 HV0.1. The friction coefficient decreased from 0.675 to 0.626, while the wear-track width, wear depth, and wear mass loss decreased from 4.0 mm to 2.5 mm, from 112.5 μm to 32.4 μm, and from 20.40 mg to 4.75 mg, respectively. The wear mechanism shifted from severe adhesive wear to mild abrasive wear. These results demonstrate that increasing ultrasonic vibration power effectively refines the solidification microstructure and significantly improves the hardness and wear resistance of plasma-clad Fe-Cr-C-based coatings Full article
(This article belongs to the Section Crystallography and Applications of Metallic Materials)
23 pages, 2392 KB  
Article
Formulating Cod Liver Oil Nanoemulsions for Topical Application: A Multifactorial Study Linking Formulation Design to Physicochemical Stability, Oxidative Integrity and In Vitro Cytotoxicity
by Anna Iacovou, Chrysi Chaikali, Sophia Letsiou, Εvangelos Papaspyros, Michael Kornaros, Fotini N. Lamari, Konstantinos Avgoustakis and Sophia Hatziantoniou
Cosmetics 2026, 13(4), 173; https://doi.org/10.3390/cosmetics13040173 (registering DOI) - 5 Jul 2026
Abstract
Cod liver oil is a rich source of polyunsaturated fatty acids (PUFAs) but is highly susceptible to oxidative degradation, limiting its use in topical formulations. This study aimed to develop stable cod liver oil nanoemulsions for topical application and to evaluated the influence [...] Read more.
Cod liver oil is a rich source of polyunsaturated fatty acids (PUFAs) but is highly susceptible to oxidative degradation, limiting its use in topical formulations. This study aimed to develop stable cod liver oil nanoemulsions for topical application and to evaluated the influence of surfactant ratio (lecithin/PEG-15 hydroxystearate: 2.5:1 and 1:1, w/w), emulsification method (ultrasonication or high-pressure homogenization), and vitamin E acetate supplementation on their physicochemical properties and oxidative stability. Eight nanoemulsions were characterized in terms of droplet size, polydispersity, ζ-potential, vitamin E acetate encapsulation efficiency, oxidative stability, film-forming capacity and cytocompatibility. Among the investigated formulations, F4 (2.5:1 lecithin/PEG-15 hydroxystearate, high-pressure homogenization, with vitamin E acetate) exhibited the most favorable characteristics, including a mean droplet size of 67.95 nm, ζ-potential of −63.12 mV and vitamin E acetate encapsulation efficiency of 32.59%. The formulation demonstrated good physicochemical stability under thermal, mechanical and photostability testing, improved oxidative stability, transient film-forming behavior with an initial occlusive effect, and no cytotoxicity toward human dermal fibroblasts. These findings indicate that nanoemulsion performance depends on the combined influence of formulation composition and processing conditions, with F4 representing a promising topical carrier for cod liver oil intended for interaction with the stratum corneum. Full article
(This article belongs to the Section Cosmetic Formulations)
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23 pages, 9516 KB  
Article
Mechanical and Thermal Characteristics of Foam Mortars: Effects of Analcime- and Clinoptilolite-Blended Cements
by Yasemin Akgün and Ali Rıza Yamak
Buildings 2026, 16(13), 2657; https://doi.org/10.3390/buildings16132657 (registering DOI) - 4 Jul 2026
Abstract
Nowadays, for energy-based targets, investigations on the thermal characteristics of building materials are becoming increasingly common. Foam concrete is one of them. Foam concrete, which is already a very popular building material in terms of thermal insulation, needs to simultaneously improve its mechanical [...] Read more.
Nowadays, for energy-based targets, investigations on the thermal characteristics of building materials are becoming increasingly common. Foam concrete is one of them. Foam concrete, which is already a very popular building material in terms of thermal insulation, needs to simultaneously improve its mechanical and thermal characteristics. Therefore, in the present study, we address the effects on foam mortars of blended cements containing zeolites. The replacement ratios of blended cements containing two different zeolites were 0, 10, 30, and 50%. This study aims to encourage the use of alternative additives to achieve objectives such as sustainability, energy efficiency and lower carbon emissions and to obtain optimum design data for the foam concrete market. The parameters examined in 28-day-old samples were basic physical characteristics, water absorption, ultrasonic pulse velocity (UPV), compressive strength, thermal characteristics and microstructure analysis. Based on the test results, for foam mortars containing blended cement with analcime and clinoptilolite, a 10% replacement ratio is optimal in terms of strength, whereas a 30% ratio is required for a significant improvement in thermal insulation. The foam mortars with a 10% analcime replacement ratio demonstrated the highest specific heat capacity. Full article
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22 pages, 1473 KB  
Article
Deep Eutectic Solvent-Assisted Ultrasonic Extraction of Anthocyanins from Blueberry Pomace: Optimization, Mechanistic Insights and In Vitro Antioxidant Activity
by Lina Chen, Yue Mi, Xing Yang, Yunmei Ma, Chunting Zhu, Jing Xu and Dongfang Shi
Molecules 2026, 31(13), 2356; https://doi.org/10.3390/molecules31132356 - 3 Jul 2026
Abstract
This study explores an innovative approach based on deep eutectic solvent (DES)-synergistic ultrasonic-assisted extraction (UAE) of anthocyanins from blueberry pomace (BP). Choline chloride–lactic acid (ChCl-LA, 1:2) was identified as the most efficient DES and provided the highest anthocyanin recovery. The optimal conditions for [...] Read more.
This study explores an innovative approach based on deep eutectic solvent (DES)-synergistic ultrasonic-assisted extraction (UAE) of anthocyanins from blueberry pomace (BP). Choline chloride–lactic acid (ChCl-LA, 1:2) was identified as the most efficient DES and provided the highest anthocyanin recovery. The optimal conditions for ChCl-LA-synergistic UAE (ChCl-LA-UAE) were obtained as follows: ultrasonic power of 270 W, extraction time of 30 min, liquid-to-solid ratio of 35:1, and water content in ChCl-LA of 40%, achieving a total anthocyanin content (TAC) of 3.5168 mg/g, with R2 = 0.9860. This value was significantly higher than those obtained with 70% ethanol (3.1962 mg/g) and pure water (1.9137 mg/g). SEM images revealed that ChCl-LA-UAE disrupted the surface structure of the samples, thereby promoting anthocyanin release. COSMO-RS simulations confirmed that ChCl-LA significantly enhanced the interaction between the solvent and the representative anthocyanin (cyanidin-3-O-glucoside, C3G), resulting in higher extraction efficiency. In vitro antioxidant assays further demonstrated that the synergistic system exhibited stronger antioxidant activity. Overall, ultrasonic-synergistic DES extraction could be an eco-friendly method for recovering high-value compounds from blueberry and its byproducts. Full article
23 pages, 1974 KB  
Article
Sono-Activated Peracetic Acid as a Tunable Advanced Oxidation Process for Water Pollution Control: Kinetics, Radical Pathways, and Operational Windows
by Abdulmajeed Baker, Oualid Hamdaoui, Lahssen El Blidi, Mohamed K. Hadj-Kali and Abdulaziz Alghyamah
Catalysts 2026, 16(7), 612; https://doi.org/10.3390/catal16070612 - 3 Jul 2026
Abstract
High-frequency ultrasound-assisted activation of peracetic acid (PAA) was investigated as a tunable advanced oxidation process for the removal of organic pollutants from water. Sunset Yellow FCF (SSY), a representative anionic azo dye, was used as a probe contaminant in a 425 kHz sonoreactor [...] Read more.
High-frequency ultrasound-assisted activation of peracetic acid (PAA) was investigated as a tunable advanced oxidation process for the removal of organic pollutants from water. Sunset Yellow FCF (SSY), a representative anionic azo dye, was used as a probe contaminant in a 425 kHz sonoreactor to clarify the roles of PAA speciation, acoustic cavitation, dissolved gases, oxidant dose, acoustic power, and initial pH. UV spectroscopic analysis showed that PAA exhibits pH-dependent far-UV absorbance associated with acid-base speciation and peroxide equilibria, while ultrasonication promoted simultaneous PAA activation and H2O2 accumulation. Compared with PAA alone and ultrasound alone, the combined US/PAA process markedly enhanced SSY decolorization. Under natural conditions, 5 mg/L SSY and 5 mM PAA were completely decolorized within 210 min, with an initial rate of 0.116 mg/L·min, compared with 0.078 and 0.0086 mg/L·min for ultrasound and PAA alone, respectively. The corresponding synergy ratio and synergy index were 1.5 and 1.34. The process exhibited tunable reaction-pathway control, with two favorable pH windows: a strongly acidic region, where interfacial HO-driven sonochemistry and PAA stability are favored, and a mildly alkaline region, where PAA deprotonation promotes peracetate-driven acyl/peroxyl radical-chain propagation. Oxygen saturation improved performance, whereas CO2 suppressed cavitation-driven activation. Increasing PAA concentration and acoustic power enhanced removal up to practical limits, beyond which radical scavenging and diminishing sonochemical returns became evident. Beyond demonstrating enhanced decolorization, this study distinguishes US/PAA from previously reported UV/PAA, transition-metal/PAA, and ultrasound-only systems by showing how 425 kHz cavitation converts PAA into a tunable hybrid HO/acyl–peroxyl radical network. The main contribution is a mechanistic operating map that links PAA speciation, sonochemical peroxide accumulation, dissolved gas chemistry, acoustic power, oxidant dose, and pH to pollutant-removal performance, thereby defining practical windows for sono-activated PAA treatment of anionic dyes and related recalcitrant contaminants. Full article
(This article belongs to the Special Issue Catalytic Materials and Processes for Water Pollution Control)
22 pages, 8069 KB  
Article
Study on the Forming Quality and Controllability of Ultrasonic-Assisted Spinning of V-Grooves
by Jinyun Lehao, Yilong Xing, Zhenrong Xie, Shiqi Chen, Weiwen Chen, Zejie Li, Jiashun Gao and Zhilong Xu
Coatings 2026, 16(7), 796; https://doi.org/10.3390/coatings16070796 - 3 Jul 2026
Abstract
Spinning forming is a metal plastic processing technology used to manufacture thin-walled hollow axisymmetric parts. However, during the spinning process, issues such as excessive local loads can induce non-uniform plastic deformation, leading to poor forming quality. In this study, orthogonal experiments were conducted [...] Read more.
Spinning forming is a metal plastic processing technology used to manufacture thin-walled hollow axisymmetric parts. However, during the spinning process, issues such as excessive local loads can induce non-uniform plastic deformation, leading to poor forming quality. In this study, orthogonal experiments were conducted on V-groove specimens made of SPHE steel under different ultrasonic power (with constant static load and spinning passes) and different numbers of spinning passes (with constant static load and ultrasonic power). For each parameter set, three specimens were tested, and finite element analysis using Abaqus.2021 software was performed for verification. The study explored the influence of introducing ultrasonic-assisted spinning during spinning on the forming quality of the V-groove, as well as the effects of controlling ultrasonic power and spinning passes. By combining the ultrasonic-assisted spinning experiments with finite element simulation results, the effects and relative significance of different ultrasonic power and different spinning passes on forming quality were evaluated through analyses of V-groove depth, inclination angle, microhardness, microstructure, and roughness. The results show that ultrasonic-assisted spinning significantly improves the forming depth of the V-groove. Under 50% ultrasonic power, the groove depth increased from 434.54 μm under the reference condition to 598.09 μm. Meanwhile, the groove angle decreased from 63.27° to 60.77°, indicating improvements in groove sharpness and geometric accuracy. When the spinning passes reached 54, the groove depth increased from 299.84 μm to 560.68 μm. The findings demonstrate that ultrasonic power and the spinning passes can effectively regulate the geometric morphology of the V-groove and improve the forming quality in ultrasonic-assisted spinning. Full article
(This article belongs to the Section Metal Surface Process)
23 pages, 6762 KB  
Article
Solvent-Dependent Green Synthesis of ZnO Nanopowders Using Mitragyna speciosa Leaf Extract: Impact on Piezo-Photocatalytic and Antibacterial
by Thanyapa Sanyen, Maneerat Songpanit, Thanaphon Kansaard, Supamas Wirunchit, Sutee Chutipaijit, Keiichi N. Ishihara, Hideyuki Okumura, Wisanu Pecharapa, Wanichaya Mekprasart and Kanokthip Boonyarattanakalin
Gels 2026, 12(7), 596; https://doi.org/10.3390/gels12070596 - 3 Jul 2026
Abstract
ZnO nanopowders were synthesized via a solvent-mediated green route using Mitragyna speciosa Korth. leaf extract as reducing and stabilizing agents. Deionized water and methanol were employed to tailor the phytochemical composition of the extracts. The influence of extract concentration (5–20 mL) and solvent [...] Read more.
ZnO nanopowders were synthesized via a solvent-mediated green route using Mitragyna speciosa Korth. leaf extract as reducing and stabilizing agents. Deionized water and methanol were employed to tailor the phytochemical composition of the extracts. The influence of extract concentration (5–20 mL) and solvent polarity on structural, morphological, and functional properties was systematically investigated. Structural analyses confirmed the formation of Zn-O bonds and a phase-pure hexagonal wurtzite ZnO without secondary phases. Surface morphology revealed solvent-dependent morphological evolution toward spherical shapes and reduced aggregation in the methanol-derived system. For antibacterial activity, green ZnO nanopowders demonstrated enhanced biocidal effects against Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus, comparable to that of commercial ZnO nanoparticles. Enhanced piezo-photocatalytic degradation of rhodamine B was achieved under combined light and ultrasonic irradiation, with superior performance observed for methanol-derived ZnO. This enhancement is attributed to the synergistic interplay of solvent-induced defect states, reduced particle size, and piezoelectric field-driven charge separation. Scavenger analysis confirmed that superoxide radicals (·O2) dominate the degradation pathway by green-synthesized ZnO nanopowders prepared from different solvent extracts. Thus, a correlation between solvent-mediated phytochemical environments and piezo-photocatalytic activity provides new insights for the design of sustainable, high-performance ZnO-based catalysts. Full article
(This article belongs to the Special Issue Designing Gels as Adsorbents and Catalysts)
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23 pages, 5439 KB  
Article
Humic Acid/Multi-Walled Carbon Nanotube Composites: Influence of Ultrasonic Treatment Duration on Structure, Physicochemical Properties, and Phenol Adsorption
by Alma Khassenovna Zhakina, Oxana Vasilievna Arnt, Yevgeniy Petrovich Vassilets, Almat Maulenuly Zhakin, Abylaikhan N. Bolatbay and Zainulla Muldakhmetov
Materials 2026, 19(13), 2833; https://doi.org/10.3390/ma19132833 - 2 Jul 2026
Viewed by 159
Abstract
Composite materials based on humic acids and multi-walled carbon nanotubes were synthesized using ultrasonic-enhanced co-precipitation. The effect of ultrasonic treatment duration on the structure and adsorption properties of the composite materials with respect to phenol was studied. The structural and functional characteristics of [...] Read more.
Composite materials based on humic acids and multi-walled carbon nanotubes were synthesized using ultrasonic-enhanced co-precipitation. The effect of ultrasonic treatment duration on the structure and adsorption properties of the composite materials with respect to phenol was studied. The structural and functional characteristics of the materials were investigated using elemental analysis, FTIR spectroscopy, SEM, TGA/DTA, and determination of the content of oxygen-containing functional groups. It was found that the Σ(COOH+OH) values for the studied composites are in the range of 3.00–4.45 mmol/g. The highest value of this indicator was observed for the HA:MWCNTs-20 (US = 30 min) composite. The results of physicochemical studies show that the ultrasonic treatment duration has a significant effect on the morphological, functional, and thermal characteristics of the composites. Adsorption properties were studied in the phenol concentration range of 0.5–15 mg/dm3. It was shown that the HA:MWCNTs-20 (US = 30 min) composite exhibited the highest adsorption capacity for phenol among the studied samples. Analysis of adsorption isotherms revealed that the experimental data were most satisfactorily described by the Langmuir model (r = 0.996–0.999), while the kinetic data were best described by the pseudo-second-order model. These results demonstrate the potential of HA:MWCNTs composites as sorption materials for extracting phenol from aqueous solutions. Full article
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24 pages, 24656 KB  
Article
Bolt Preload Identification Method Based on Multi-Frequency Guided Wave Reconstruction and Spectral Centroid Fusion
by Zhangsheng Sun, Zhen Jin, Zhengwu Yi, Haochen Yu, Haishen Zhang, Lining Ma and Xiuquan Li
Sensors 2026, 26(13), 4184; https://doi.org/10.3390/s26134184 (registering DOI) - 2 Jul 2026
Viewed by 170
Abstract
Bolted joints are critical load-transfer components in bridges, wind turbines, aerospace systems, mechanical equipment, and offshore platforms, where preload loss can degrade stiffness, accelerate fatigue, and compromise safety. For structural health monitoring, early monitoring of preload reduction before marked loosening is essential, yet [...] Read more.
Bolted joints are critical load-transfer components in bridges, wind turbines, aerospace systems, mechanical equipment, and offshore platforms, where preload loss can degrade stiffness, accelerate fatigue, and compromise safety. For structural health monitoring, early monitoring of preload reduction before marked loosening is essential, yet existing ultrasonic guided wave indicators remain affected by frequency dependence, non-monotonic responses, amplitude drift, and environmental disturbances. This study proposes an early-warning-oriented preload identification method that combines broadband excitation, multi-frequency narrowband reconstruction, spectral centroid extraction, optimized weighted fusion, and fixed SC-domain linear calibration from one reference loading group. Using a 20–250 kHz Chirp response, 14 narrowband signals from 50 to 180 kHz were reconstructed for an M20 single-bolt specimen tested over 50–90 N·m. The fused spectral centroid index exhibited a stable, monotonic, and approximately linear relationship with preload. When fixed weights and calibration coefficients were transferred to held-out repeated-loading groups, all Pearson correlation coefficients exceeded 0.99. Feature-level robustness tests showed that the arithmetic mean of the spectral centroid reduced temperature-induced Range% by 98.42–99.08% and RSD by 98.89–99.31% relative to energy-based features. This work provides an interpretable multi-frequency spectral descriptor and a calibration transfer framework for repeatable early warning of preload loss in a controlled single-bolt configuration. Full article
(This article belongs to the Section Fault Diagnosis & Sensors)
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16 pages, 3701 KB  
Article
Stabilizing Nanoemulsions with Blended Biosurfactants: Role of Sophorolipids and Lecithin in Emulsion Performance
by Yew Seng Leow, Dayang Radiah Awang Biak, Nur Syakina Jamali, Huey Fang Teh and Norhafizah Abdullah
BioTech 2026, 15(3), 51; https://doi.org/10.3390/biotech15030051 - 2 Jul 2026
Viewed by 83
Abstract
Sophorolipids (SLs) produced from Starmerella bombicola using four different secondary substrates such as refined, bleached, and deodorized palm olein (RBD PO), RBD palm kernel olein (RBD PKO), RBD coconut olein (RBD CO) and fatty acid methyl ester (FAME) waste are reported. Their interfacial [...] Read more.
Sophorolipids (SLs) produced from Starmerella bombicola using four different secondary substrates such as refined, bleached, and deodorized palm olein (RBD PO), RBD palm kernel olein (RBD PKO), RBD coconut olein (RBD CO) and fatty acid methyl ester (FAME) waste are reported. Their interfacial characteristics at medium-chain triglyceride (MCT) oil-water interface and ability to form nano/submicron emulsions were studied. The effects of SLs from different sources, SL concentrations and blend ratios of SLs and soybean lecithin on characteristics of emulsions produced by ultrasonication were examined. Initially, emulsion formed using SLs coded (from F2 to F5) showed large droplets (d32 > 1000 nm) and poor stability. They were then blended with soybean lecithin at a ratio of 3:1 to produce emulsions coded F6 to F9 with smaller droplets (d32 < 400 nm) and great stability over a range of temperatures (from 40 °C to 90 °C) and pH values (from 3 to 9). However, highly acidic (pH 2) and low ionic strength (1 mM NaCl) processing caused the separation of the emulsions. These emulsions also displayed potential antimicrobial activities towards Bacillus cereus and Pseudomonas aeruginosa, as well as cytotoxic effects against the human epithelial colorectal adenocarcinoma cell line (Caco-2). These results illustrated that stable emulsions required a mixture of SLs and soybean lecithin. Full article
(This article belongs to the Section Industry, Agriculture and Food Biotechnology)
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24 pages, 3102 KB  
Article
Optimization of Ellagic Acid-Loaded Liposomes Using Box–Behnken Design and the Modulatory Role of Chitosan Molecular Weight on Their Stability, Digestive Release, and Antioxidant Activity
by Wenjia Zhong, Liang He, Liling Wang and Yanbin Wang
Foods 2026, 15(13), 2341; https://doi.org/10.3390/foods15132341 - 2 Jul 2026
Viewed by 168
Abstract
Ellagic acid (EA) possesses various biological activities, including anti-inflammatory, whitening, and antioxidant properties. Its practical application is limited by poor aqueous solubility and susceptibility to degradation. To overcome these limitations, this study prepared EA liposomes using the thin-film hydration–ultrasonication method, followed by surface [...] Read more.
Ellagic acid (EA) possesses various biological activities, including anti-inflammatory, whitening, and antioxidant properties. Its practical application is limited by poor aqueous solubility and susceptibility to degradation. To overcome these limitations, this study prepared EA liposomes using the thin-film hydration–ultrasonication method, followed by surface modification with low-molecular-weight chitosan (LM-CS) and medium-molecular-weight chitosan (MM-CS), yielding EA liposomes modified with LM-CS (EA-L-LC) and MM-CS (EA-L-MC), respectively. The formulation and preparation process were optimized using a Box–Behnken design combined with response surface methodology. Under optimal conditions, the mean particle size (MPS), polydispersity index (PDI), Zeta-potential, and encapsulation efficiency (EE) of the different liposomes (unmodified EA-L, EA-L-LC, and EA-L-MC) were determined. Morphological observation and functional group characterization were conducted via transmission electron microscopy (TEM) and Fourier-transform infrared spectroscopy (FTIR), respectively. The stability of the various liposomes was compared under different environmental conditions, and their stability and the released amount of EA were evaluated during in vitro digestion. The in vitro antioxidant activity and tyrosinase inhibitory effects of the different liposomes were investigated. After process optimization, the encapsulation efficiency of EA liposomes was effectively enhanced following modification with chitosan of different molecular weights. TEM and FTIR results confirmed that EA was effectively encapsulated, and chitosan was successfully coated onto the outer layer of the liposomes. Compared to unmodified EA liposomes (EA-L), the chitosan-modified liposomes (EA-L-LC and EA-L-MC) exhibited enhanced in vitro antioxidant activity and sustained, slow-release tyrosinase inhibitory effects, along with superior stability across multiple conditions. In vitro digestion experiments demonstrated that EA-L-MC and EA-L-LC achieved slower release rates in simulated gastric fluid compared to EA-L, thereby improving the digestive stability of EA. Full article
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17 pages, 5129 KB  
Article
Design-Oriented Comparison of Si–Me (Me = Mo, Ti, Zr, Ta, W) Infiltration Coatings on C/C Sonotrodes for Ultrasonic Atomization of CuSn8: Microstructure, Phase Constitution, Wettability, Nanoindentation, and Process Performance
by Tomasz Choma, Mirosław Jakub Kruszewski, Aleksandra Chądzyńska, Bartosz Kalicki, Bartosz Morończyk, Jakub Ciftci, Łukasz Żrodowski, Joanna Zdunek and Marcin Leonowicz
Materials 2026, 19(13), 2803; https://doi.org/10.3390/ma19132803 - 1 Jul 2026
Viewed by 143
Abstract
This study compares five Si–Me infiltration coatings, Si:Mo (1:4), Si:Ti (1:1), Si:Zr (1:5), Si:Ta (1:1), and Si:W (1:5), deposited on C/C sonotrodes for ultrasonic atomization of CuSn8. The coatings were evaluated in terms of phase constitution, microstructure, wettability, nanoindentation response, and powder-production performance. [...] Read more.
This study compares five Si–Me infiltration coatings, Si:Mo (1:4), Si:Ti (1:1), Si:Zr (1:5), Si:Ta (1:1), and Si:W (1:5), deposited on C/C sonotrodes for ultrasonic atomization of CuSn8. The coatings were evaluated in terms of phase constitution, microstructure, wettability, nanoindentation response, and powder-production performance. XRD showed that the coatings formed distinct multiphase reaction layers, with Si:Ta (1:1) being the most silicide-dominated system, while the other coatings contained carbide or silicide–carbide phases. Metallization strongly improved the surface wettability of C/C, especially for Si:Zr (1:5) and Si:W (1:5). Nanoindentation indicated the most favorable H/E* and H3/E*2 descriptors for Si:W (1:5) and Si:Mo (1:4). All coatings enabled high powder yields in single-run atomization tests, while apparent differences in particle-size distribution were observed among the coating conditions. Overall, the results show that coating selection for ultrasonic atomization should combine phase constitution, surface-state descriptors, near-surface mechanical response, layer retention, and process performance. Within the investigated conditions and the limitation of single-run atomization experiments, Si:W (1:5) emerged as the most promising and best-balanced coating candidate, while Si:Ta (1:1) and Si:Mo (1:4) remained relevant alternatives. Full article
(This article belongs to the Section Metals and Alloys)
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18 pages, 6023 KB  
Article
Low-Loss Fe@BN Magnetic Powder Cores Enabled by Thiol-Functionalised Boron Nitride Interfacial Coating
by Hui Peng, Yutong Xie, Daode Zhu, Longqin Wang, Leihao Han and Yumeng Cai
Magnetochemistry 2026, 12(7), 71; https://doi.org/10.3390/magnetochemistry12070071 - 1 Jul 2026
Viewed by 133
Abstract
Iron powder cores are widely used in cost-sensitive low- to medium-frequency applications because of their high saturation magnetisation, low cost and favourable formability. However, the low electrical resistivity of iron powders favours continuous conductive pathways between adjacent particles, leading to high-frequency eddy-current loss [...] Read more.
Iron powder cores are widely used in cost-sensitive low- to medium-frequency applications because of their high saturation magnetisation, low cost and favourable formability. However, the low electrical resistivity of iron powders favours continuous conductive pathways between adjacent particles, leading to high-frequency eddy-current loss and heat accumulation. To combine electrical insulation, interfacial stability, magnetic-property retention and thermal diffusion in a single coating, a synergistic insulation/thermal-conduction coating based on thiol-functionalised boron nitride was designed for iron-based magnetic powder cores. Hexagonal boron nitride was surface-modified through ultrasonic activation followed by grafting with a mercaptosilane coupling agent, forming covalent linkages on the boron nitride surface. The resulting functionalised nanosheets were deposited onto water-atomised iron powders through interfacial interactions between nitrogen- and sulfur-containing functional groups and the iron surface. A coating content of 5 wt.% produced a relatively continuous and uniform interfacial layer with limited agglomeration, enabling the magnetic powder cores to combine interparticle insulation, loss reduction, magnetic-property retention and thermal transport. The optimised core exhibited a volume resistivity of 58.7 Ω·m and a total core loss of 81.2 kW/m3 at 10 mT and 100 kHz, corresponding to a 20.8% reduction relative to the pure iron core. The sample retained a saturation magnetisation of 201.4 emu/g and an effective permeability of 67.5 at 100 kHz, while achieving a thermal conductivity of 55.2 W/(m·K) and a thermal impedance of 0.215 K·m2/W. Loss-separation analysis indicates that the continuous insulating layer restricts interparticle induced-current pathways and suppresses high-frequency eddy-current loss, while the two-dimensional boron nitride framework promotes internal thermal diffusion. Full article
(This article belongs to the Special Issue Advances in Soft Magnetic Materials—2nd Edition)
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16 pages, 3472 KB  
Article
A One-Step Ultrasonic Spray Pyrolysis Approach to Morphology-Controlled Synthesis of Hollow and Porous YBO3:Eu3+ Microspheres
by Linhui Gao, Yifu Liu, Hongliang Zhu, Yuan Wang, Qiuying Wang and Xinggang Shan
Nanomaterials 2026, 16(13), 811; https://doi.org/10.3390/nano16130811 - 30 Jun 2026
Viewed by 170
Abstract
YBO3:Eu3+ phosphors are regarded as strong candidates for high-performance luminescent materials owing to their excellent luminescence efficiency. In this study, novel YBO3:Eu3+ porous/hollow microspheres were synthesized via a simple, continuous ultrasonic spray pyrolysis (USP) process using different [...] Read more.
YBO3:Eu3+ phosphors are regarded as strong candidates for high-performance luminescent materials owing to their excellent luminescence efficiency. In this study, novel YBO3:Eu3+ porous/hollow microspheres were synthesized via a simple, continuous ultrasonic spray pyrolysis (USP) process using different organic additives. XRD analysis confirms that all samples crystallize in a pure hexagonal YBO3 phase, indicating that the additives do not affect phase formation. Electron microscopy reveals a clear morphological evolution from solid to porous and hollow microspheres, with tunable shell thickness and cavity size. Compared with solid microspheres, the obtained hollow microspheres significantly reduce the consumption of rare earth materials with minimal influence on luminescence properties. The results suggest that hollow microspheres are promising substitutes for solid microspheres in the field of rare earth phosphors and the ultrasonic spray pyrolysis (USP) approach shows great potential in large-scale synthesis of morphology-controllable microspheres. Full article
(This article belongs to the Special Issue Advances in Luminescent and Fluorescent Nanomaterials)
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Article
Sustainable Development of Paver Blocks Using Fly Ash and Plastic Waste: Strength, Durability, and Cost Analysis
by G. K. Arunvivek, Pramod Kumar, M. K. Diptikanta Rout, J. Rajprasad, Bheem Pratap, Mizan Ahmed and Ardalan B. Hussein
Sustainability 2026, 18(13), 6632; https://doi.org/10.3390/su18136632 - 30 Jun 2026
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Abstract
This study investigates the combined use of fly ash (FA) and plastic waste (PW) as partial replacements for cement and coarse aggregates in the production of paver blocks. Experimental mixes were developed with a substitution level of FA (10% to 30%) and PW [...] Read more.
This study investigates the combined use of fly ash (FA) and plastic waste (PW) as partial replacements for cement and coarse aggregates in the production of paver blocks. Experimental mixes were developed with a substitution level of FA (10% to 30%) and PW (3% to 15%). The performance of the modified concrete block was evaluated in terms of compressive strength (CS), flexural strength (FS), ultrasonic pulse velocity (UPV), water absorption (WA), Cantabro abrasion resistance (CAR), and rapid chloride permeability test (RCPT). Experimental results revealed that the optimal mixture, containing 25% FA and 12% PW (M4), exhibited superior performance. Compared with the control mix, the 56-day compressive and flexural strengths increased by 14.1% and 15.3%, respectively. The UPV value increased to 5.1 km/s, indicating improved concrete quality and matrix densification. Durability performance was significantly enhanced, with water absorption reduced by 25.4%, Cantabro abrasion mass loss decreased by 23.7%, and chloride ion penetrability reduced by 50.0% at 56 days. Statistical analysis using two-way ANOVA confirmed that FA and PW contents significantly influenced paver block performance (p < 0.05). The economic assessment further demonstrated cost savings of up to 3.0% compared with conventional concrete paver blocks. The study demonstrates that FA and PW can be effectively valorized in paver block production, offering both economic and environmental benefits. This green approach supports sustainable construction practices and promotes efficient waste management. Full article
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