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Keywords = ultra-fine bubble generator

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19 pages, 3436 KiB  
Article
Carbon Dioxide Capture by Alkaline Water with a Semi-Batch Column and Ultra-Fine Microbubble Generator
by Samiya A. Almamari, Salam K. Al-Dawery, Saima Farooq, Dalal H. Al Aisri, Sumaya S. Alrahbi, Aisha A. Al Fazari, Hamed N. Harharah, Ramzi H. Harharah, Salim S. Al Alawi and Gasim Hayder
Processes 2025, 13(4), 1259; https://doi.org/10.3390/pr13041259 - 21 Apr 2025
Viewed by 695
Abstract
Increased emissions of carbon dioxide (CO2) from industrial activities are the main cause of the growing problem of global warming and climate change, highlighting the needs for efficient CO2 capture and storage (CCS) techniques. The present work aims to investigate [...] Read more.
Increased emissions of carbon dioxide (CO2) from industrial activities are the main cause of the growing problem of global warming and climate change, highlighting the needs for efficient CO2 capture and storage (CCS) techniques. The present work aims to investigate the possibility of CO2 sequestration using sodium hydroxide (NaOH) in a semi-batch column with an integrated gas lift tower and an ultra-micro bubbles generator, a novel setup designed to enhance mass transfer rates and capture efficiency. Unlike the previously reported setups, our system achieves a 50% faster capture rate with improved mass transfer, enhanced gas-liquid interaction and higher removal efficiency due to finer bubble dispersion, as confirmed by experimental findings. Preliminary tests to ascertain the effectiveness of CO2 removal were carried out across various CO2 gas flow rates (3, 5, 7 L/min), NaOH volumes (2, 3, 4 L) and concentrations (0.1, 0.2, 0.3 M). The results indicated that both gas flow rate and NaOH concentration have profound impacts on the CO2 capture rate. Increasing either of these parameters, or using low concentrations of NaOH, leads to a rapid drop in pH due to a faster rate of neutralization and the formation of carbonic acid (H2CO3), a weak acidic solution. For instance, with 0.1 M NaOH and 2 L volume, the pH decreased from 13.07 to 7.02 within 1.5 min at gas flow rate of 7 L/min, while with 0.3 M NaOH, pH reduced to 7.3 after 6 min. Higher volumes and concentrations of NaOH caused a decrease in the capture rate of CO2 due to reversed reaction with formed sodium carbonate. For instance, with 0.3 M NaOH and 4 L volume, the pH reduced from 13.58 to 8 after 5 min at 7 L/min gas flow rate. Scaling up to a 100 L semi-batch column with an ultra-fine micro bubble generator, as a new approach, reduced the time taken by half in the capture of CO2. Additionally, the study also investigated the comparison of tap versus deionized water in CO2 capture reaction. The results demonstrated that dissolved minerals in tap water, particularly Ca2+ and Mg2+ ions, affected precipitate formation and capture efficiency differently than deionized water, offering practical insights for CCS in varied water sources. Full article
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31 pages, 10331 KiB  
Article
Hydroxyl Radical-Based Advanced Oxidation Processes of Red Reactive Dyes by Ultrafine Bubbles Method
by Dedeh Rosmaniar Sofia, Eko Sulistio Hanam, Sunardi Sunardi, Dadan Sumiarsa and I Made Joni
Water 2024, 16(12), 1678; https://doi.org/10.3390/w16121678 - 12 Jun 2024
Cited by 6 | Viewed by 2810
Abstract
The breakdown of dyes, which are environmentally hazardous substances and notoriously difficult to degrade, presents the main treatment challenge for wastewater from textile industries. Most advanced oxidation processes (AOPs) for dye degradation usually use costly decolorizing agents, whose residue from Wastewater Treatment Plants [...] Read more.
The breakdown of dyes, which are environmentally hazardous substances and notoriously difficult to degrade, presents the main treatment challenge for wastewater from textile industries. Most advanced oxidation processes (AOPs) for dye degradation usually use costly decolorizing agents, whose residue from Wastewater Treatment Plants may be hazardous to the environment. The present study aimed to apply ultrafine bubbles (UFBs) for water AOPs to degrade textile dyes. Our most recent innovation, ultrafine bubbles, enables the production of reactive oxygen species recently introduced as oxidants in AOPs. First, the disc diffuser was optimized by introducing various flow rates of 1–5 L Per Minute (LPM) to generate UFBs with unique characteristics observed from Zeta Potential, pH, Dissolved Oxygen (DO), and Oxidation–Reduction Potential (ORP). The air UFBs using a disc diffuser with 3 LPM were selected to degrade the Navacron Ruby S-3B dye solution (1000 Pt-Co). The treatment was optimized on the coagulant dosage (0.25, 0.5, 0.75, and 1 ppm) and bubbling times (0–120 min). As a result, the UFBs were successful in degrading the Navacron Ruby S-3B dye solution, resulting in a 45% reduction in Pt-Co color scale with a bubbling time of only 120 min and minimal coagulant dosage (0.5 ppm) compared to the Navacron Ruby S-3B dye solution treatment commonly using a coagulant dosage of 1.5 ppm without UFBs. Based on FTIR, XRF, and PL analysis, we propose the AOP mechanism of hydroxyl radicals for the Navacron Ruby S-3B dye solution. It is emphasized that UFB water AOPs (UFBs–WAOPs) represent a promising alternative technology for treating textile wastewater without chemicals or decolorizing agents. Thus, the UFBs-WAOPs are economical and environmentally benign textile wastewater treatment methods. Full article
(This article belongs to the Section Wastewater Treatment and Reuse)
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17 pages, 11589 KiB  
Article
Effects of Gas Type, Oil, Salts and Detergent on Formation and Stability of Air and Carbon Dioxide Bubbles Produced by Using a Nanobubble Generator
by Kaiyu Zhou, Vincent Maugard, Wenming Zhang, Joe Zhou and Xuehua Zhang
Nanomaterials 2023, 13(9), 1496; https://doi.org/10.3390/nano13091496 - 27 Apr 2023
Cited by 6 | Viewed by 4242
Abstract
Recent developments in ultrafine bubble generation have opened up new possibilities for applications in various fields. Herein, we investigated how substances in water affect the size distribution and stability of microbubbles generated by a common nanobubble generator. By combining light scattering techniques with [...] Read more.
Recent developments in ultrafine bubble generation have opened up new possibilities for applications in various fields. Herein, we investigated how substances in water affect the size distribution and stability of microbubbles generated by a common nanobubble generator. By combining light scattering techniques with optical microscopy and high-speed imaging, we were able to track the evolution of microbubbles over time during and after bubble generation. Our results showed that air injection generated a higher number of microbubbles (<10 μm) than CO2 injection. Increasing detergent concentration led to a rapid increase in the number of microbubbles generated by both air and CO2 injection and the intensity signal detected by dynamic light scattering (DLS) slightly increased. This suggested that surface-active molecules may inhibit the growth and coalescence of bubbles. In contrast, we found that salts (NaCl and Na2CO3) in water did not significantly affect the number or size distribution of bubbles. Interestingly, the presence of oil in water increased the intensity signal and we observed that the bubbles were coated with an oil layer. This may contribute to the stability of bubbles. Overall, our study sheds light on the effects of common impurities on bubble generation and provides insights for analyzing dispersed bubbles in bulk. Full article
(This article belongs to the Special Issue Nanobubbles and Their Applications)
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11 pages, 2084 KiB  
Article
Disinfection of Escherichia coli by Mixing with Bulk Ultrafine Bubble Solutions
by Satoshi Ogata and Yuichirou Murata
Fluids 2022, 7(12), 383; https://doi.org/10.3390/fluids7120383 - 13 Dec 2022
Cited by 6 | Viewed by 2338
Abstract
For potential use in wastewater management and health control, this study investigates the disinfection effectiveness of bulk ultrafine bubbles (UFBs) with different bubble number densities and solution pH. Initially, neutral UFB solutions with different bubble concentrations were mixed with E. coli suspension for [...] Read more.
For potential use in wastewater management and health control, this study investigates the disinfection effectiveness of bulk ultrafine bubbles (UFBs) with different bubble number densities and solution pH. Initially, neutral UFB solutions with different bubble concentrations were mixed with E. coli suspension for 120 min, but these solutions did not achieve sterilization. The bubble number density did not affect the disinfection ability of the neutral solution. Next, the pH of the UFB solutions was fixed at 5, 7, and 9. When mixed with E. coli suspension, the acidic UFB solutions reduced the colony counts by 12% after 30 min of cultivation and by 66% after 60 min of cultivation. The colony counts increased slightly in neutral and significantly in alkaline UFB solutions. The acidic UFB solutions had lower zeta potentials and smaller number densities after cultivation, implying that the number density reduced through bubble coalescence rather than increased by bubble collapse. Additionally, the UFBs exhibited insignificant fluorescence intensity, suggesting that the colony counts increased by generated ∙OH radicals. This study revealed that the effect of UFB on E. coli significantly depends on the solution pH. Further, an acidified solvent achieves a bactericidal effect, whereas a neutral or alkaline solvent enhances the growth effect. This result is important when using actual wastewater. Full article
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21 pages, 4203 KiB  
Article
Effect of Ultrafine Bubbles on Various Stocking Density of Striped Catfish Larviculture in Recirculating Aquaculture System
by Ujang Subhan, Iskandar, Zahidah, Camellia Panatarani and I Made Joni
Fishes 2022, 7(4), 190; https://doi.org/10.3390/fishes7040190 - 29 Jul 2022
Cited by 5 | Viewed by 3585
Abstract
The effects of ultrafine bubbles on the high stock density of striped catfish larvae in a recirculating aquaculture system (RAS) are described in this research (UFBs-RAS). In this study, the various stock densities of striped catfish were investigated regarding the effect of oxygen [...] Read more.
The effects of ultrafine bubbles on the high stock density of striped catfish larvae in a recirculating aquaculture system (RAS) are described in this research (UFBs-RAS). In this study, the various stock densities of striped catfish were investigated regarding the effect of oxygen saturation on the yolk sac absorption rate, length growth rate, and yolk sac utilization efficiency at the endogenous stage. The survival rate, the specific growth rate (weight, length, and biomass), and the gross feeding efficiency were examined at an exogenous stage. The results showed that the ultrafine bubbles generator in the recirculating aquaculture system (UFBs-RAS) provide the dissolved oxygen concentration up to 128.97%sat. The oxygen saturated state in FBs-RAS at the stock density 100 fish/L (D100) provided high yolk sac utilization efficiency in the endogenous stage and high survival, specific growth rate, and gross feeding efficiency in the exogenous stage. It was emphasized that the performance was possible due to surplus oxygen up to 1.58 mg/L at the stock density of 100 fish/L and accomplished minimum ammonia (NH3-N) content much lower than the limit (0.12 µg/L). Thus, the striped catfish larviculture with UFBs-RAS-provided oxygen balance subsequently improved the production rate significantly with cost-effective production. Full article
(This article belongs to the Section Sustainable Aquaculture)
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21 pages, 3740 KiB  
Review
On Some Aspects of Nanobubble-Containing Systems
by Kyuichi Yasui
Nanomaterials 2022, 12(13), 2175; https://doi.org/10.3390/nano12132175 - 24 Jun 2022
Cited by 18 | Viewed by 4169
Abstract
Theoretical studies are reviewed for bulk nanobubbles (ultrafine bubbles (UFBs)), which are gas bubbles smaller than 1 μm in diameter. The dynamic equilibrium model is discussed as a promising model for the stability of a UFB against dissolution; more than half of the [...] Read more.
Theoretical studies are reviewed for bulk nanobubbles (ultrafine bubbles (UFBs)), which are gas bubbles smaller than 1 μm in diameter. The dynamic equilibrium model is discussed as a promising model for the stability of a UFB against dissolution; more than half of the surface of a UFB should be covered with hydrophobic material (impurity). OH radicals are produced during hydrodynamic or acoustic cavitation to produce UFBs. After stopping cavitation, OH radicals are generated through chemical reactions of H2O2 and O3 in the liquid water. The possibility of radical generation during the bubble dissolution is also discussed based on numerical simulations. UFBs are concentrated on the liquid surface according to the dynamic equilibrium model. As a result, rupture of liquid film is accelerated by the presence of UFBs, which results in a reduction in “surface tension”, measured by the du Noüy ring method. Finally, the interaction of UFBs with a solid surface is discussed. Full article
(This article belongs to the Special Issue Nanobubbles and Their Applications)
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31 pages, 8386 KiB  
Review
Recent Developments in Generation, Detection and Application of Nanobubbles in Flotation
by Sabereh Nazari, Ahmad Hassanzadeh, Yaqun He, Hamid Khoshdast and Przemyslaw B. Kowalczuk
Minerals 2022, 12(4), 462; https://doi.org/10.3390/min12040462 - 10 Apr 2022
Cited by 44 | Viewed by 9766
Abstract
This paper reviews recent developments in the fundamental understating of ultrafine (nano) bubbles (NBs) and presents technological advances and reagent types used for their generation in flotation. The generation of NBs using various approaches including ultrasonication, solvent exchange, temperature change, hydrodynamic cavitation, and [...] Read more.
This paper reviews recent developments in the fundamental understating of ultrafine (nano) bubbles (NBs) and presents technological advances and reagent types used for their generation in flotation. The generation of NBs using various approaches including ultrasonication, solvent exchange, temperature change, hydrodynamic cavitation, and electrolysis was assessed. Most importantly, restrictions and opportunities with respect to the detection of NBs were comprehensively reviewed, focusing on various characterization techniques such as the laser particle size analyzer (LPSA), nanoparticle tracking (NTA), dynamic light scattering (DLS), zeta-phase light scattering (ZPALS), and zeta sizer. As a key feature, types and possible mechanisms of surfactants applied to stabilize NBs were also explored. Furthermore, flotation-assisted nano-bubbles was reported as an efficient method for recovering minerals, with a special focus on flotation kinetics. It was found that most researchers reported the existence and formation of NBs by different techniques, but there is not enough information on an accurate measurement of their size distribution and their commonly used reagents. It was also recognized that a suitable method for generating NBs, at a high rate and with a low cost, remains a technical challenge in flotation. The application of hydrodynamic cavitation based on a venturi tube and using the LPSA and NTA in laboratory scales were identified as the most predominant approaches for the generation and detection of NBs, respectively. In this regard, neither pilot- nor industrial-scale case studies were found in the literature; they were only highlighted as future works. Although the NB-stabilizing effects of electrolytes have been well-explored, the mechanisms related to surfactants remain the issue of further investigation. The effectiveness of the NB-assisted flotation processes has been mostly addressed for single minerals, and only a few works have been reported for bulk materials. Finally, we believe that the current review paves the way for an appropriate selection of generating and detecting ultrafine bubbles and shines the light on a profound understanding of its effectiveness. Full article
(This article belongs to the Special Issue Hydrodynamics and Gas Dispersion in Flotation)
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38 pages, 9885 KiB  
Article
Coupling Flotation Rate Constant and Viscosity Models
by Mohsin Sajjad and Akira Otsuki
Metals 2022, 12(3), 409; https://doi.org/10.3390/met12030409 - 26 Feb 2022
Cited by 6 | Viewed by 3425
Abstract
In a flotation process, the particle–bubble and particle–particle interactions are key factors influencing collection efficiencies. In this work, the generalized Sutherland equation collision model and the modified Dobby–Finch attachment model for potential flow conditions were used to calculate the efficiencies of particle–bubble collision [...] Read more.
In a flotation process, the particle–bubble and particle–particle interactions are key factors influencing collection efficiencies. In this work, the generalized Sutherland equation collision model and the modified Dobby–Finch attachment model for potential flow conditions were used to calculate the efficiencies of particle–bubble collision and attachment, respectively, for a flotation particle size of 80 μm. The negative effects of increase in the suspension viscosity due to the presence of fine particles on the flotation performance of fine particles have been reported, but there is no overarching model coupling the suspension viscosity and the flotation performance in the literature. Therefore, our study addressed this very important research gap and incorporated the viscosity model as a function of solid concentration, shear rate, and particle size into a flotation rate constant model that was proposed and conducted for the first time. This is quite a unique approach because the previously developed flotation rate constant model has never been coupled with a suspension rheology model taking into account the solid particle concentration and shear rate, although they are very important flotation variables in practice. The effect of the presence of ultra-fine/fine particles on the viscosity of the suspension and the flotation efficiencies and rate constant of flotation particle size of 80 μm were also investigated in order to better understand the mechanism of the problematic behavior of ultra-fine/fine particles in flotation. This coupling study started with the simplest case: flowing suspensions of inert, rigid, monomodal spherical particles (called hard spheres). Even for hard spheres, the effect of shear rate and particle size which produces deviation from the ideal case (constant viscosity at constant temperature regardless of shear rate) was clearly identified. It was found that the suspension viscosity increases with the decrease in fine/ultra-fine particle size (i.e., 1 µm–8 nm) and at higher solid particle concentration. Then, the colloidal particle suspensions, where interparticle forces play a significant role, were also studied. The suspension viscosity calculated for both cases was incorporated into the flotation efficiencies and rate constant models and discussed in terms of the effects of the presence of ultra-fine and fine particles on the flotation kinetics of flotation particle size of 80 μm. Full article
(This article belongs to the Special Issue Advances in Characterization of Heterogeneous Metals/Alloys)
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18 pages, 3328 KiB  
Article
A Hybrid Device for Enhancing Flotation of Fine Particles by Combining Micro-Bubbles with Conventional Bubbles
by Polyxeni K. Tsave, Margaritis Kostoglou, Thodoris D. Karapantsios and Nikolaos K. Lazaridis
Minerals 2021, 11(6), 561; https://doi.org/10.3390/min11060561 - 25 May 2021
Cited by 24 | Viewed by 4299
Abstract
Flotation in the mining industry is a very significant separation technique. It is known that fine and ultra-fine particles are difficult to float, leading to losses of valuable minerals, mainly due to their low collision efficiency with bubbles. Flotation of fine particles can [...] Read more.
Flotation in the mining industry is a very significant separation technique. It is known that fine and ultra-fine particles are difficult to float, leading to losses of valuable minerals, mainly due to their low collision efficiency with bubbles. Flotation of fine particles can be enhanced either by increasing the apparent particle size or by decreasing the bubble size. Literature review reveals that electroflotation resulted in higher recoveries of ultrafine particles as compared with dispersed-air flotation, because electrolytic bubbles are smaller in size. To this end, the best practical approach is to combine conventional air bubbles and micro-bubbles from water electrolysis. Therefore, the design, fabrication, and operation of a bench-scale micro-bubble generator through water electrolysis is proposed. Moreover, this electrolysis unit is adapted in a mechanical Denver-type flotation cell. The resulting hybrid flotation device is capable of producing bubbles within a wide range of diameters. The significance of this process is that micro-bubbles, attached tothe surface of fine particles, facilitate the attachment of conventional-sized bubbles and subsequently increase the flotation recovery of particles. Experimental flotation results so far on the hybrid device indicate the enhancement of fine particle recovery by approximately 10% with the addition of micro-bubbles. Full article
(This article belongs to the Special Issue Fine Particle Flotation: Experimental Study and Modelling)
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15 pages, 2881 KiB  
Article
Profile Control Using Fly Ash Three-Phase Foam Assisted by Microspheres with an Adhesive Coating
by Yulong Yang, Tingting Cheng, Zhenjiang You, Tuo Liang and Jirui Hou
Appl. Sci. 2021, 11(8), 3616; https://doi.org/10.3390/app11083616 - 16 Apr 2021
Cited by 7 | Viewed by 2019
Abstract
Foam-assisted steam flooding is a promising technique to alleviate gas channeling and enhance sweep efficiency in heterogeneous heavy-oil reservoirs. However, long-term foam stabilization remains problematic at high temperatures. Three-phase foam (TPF), containing dispersed solid particles, has been proposed to improve foam stability under [...] Read more.
Foam-assisted steam flooding is a promising technique to alleviate gas channeling and enhance sweep efficiency in heterogeneous heavy-oil reservoirs. However, long-term foam stabilization remains problematic at high temperatures. Three-phase foam (TPF), containing dispersed solid particles, has been proposed to improve foam stability under harsh reservoir conditions. We fabricated a novel TPF system by adding ultrafine fly ash particles, as well as high-temperature resistant microspheres with an adhesive coating layer. This work aims at assessing the ability of the generated TPF in controlling steam channeling and enhancing oil recovery. Static and core flood tests were performed to evaluate foam strength and stability. Our results suggested a stronger foamability at a lower consolidation agent concentration, while a longer half-life period of foam and settling time of solid particles at a larger consolidation agent concentration were observed. Bubbles suspended independently in the liquid phase, with sizes varying from 10 to 100 μm, smaller than that of the conventional foam, suggesting a significant enhancement of foam dispersity and stability. The plugging rate was close to 90% when the temperature was as high as 300 °C, demonstrating a well-accepted plugging effect under high temperatures. A larger pore volume injection of TPF yielded a higher EOR in parallel cores, which substantiated the effectiveness of the three-phase foam system in sealing high-permeability channels. Full article
(This article belongs to the Special Issue Multiphase Flows in Microfluidics: Fundamentals and Applications)
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15 pages, 7803 KiB  
Article
Concentration and Dilution of Ultrafine Bubbles in Water
by Shunya Tanaka, Yuri Naruse, Koichi Terasaka and Satoko Fujioka
Colloids Interfaces 2020, 4(4), 50; https://doi.org/10.3390/colloids4040050 - 5 Nov 2020
Cited by 16 | Viewed by 6358
Abstract
Submicron-sized bubbles are now officially called ultrafine bubbles (UFBs) by the international standard. The concentration of UFBs is generally low (<109 particles/mL; <0.001 vol%) compared to other colloidal dispersions. To overcome this practical problem, we concentrated UFBs in ultrapure water prepared by [...] Read more.
Submicron-sized bubbles are now officially called ultrafine bubbles (UFBs) by the international standard. The concentration of UFBs is generally low (<109 particles/mL; <0.001 vol%) compared to other colloidal dispersions. To overcome this practical problem, we concentrated UFBs in ultrapure water prepared by a commercial UFB generator and quantified the effect of rotary evaporation of the dispersion media on the stability of UFBs. The UFB dispersions were characterized by a particle tracking analysis (PTA) instrument. The experimental results showed that the UFBs can be diluted and concentrated without changing the size distribution and there was little or no loss of UFBs. By using a rotary evaporator, UFB dispersions were about 30-fold concentrated and the resultant number concentration reached over 3 × 1010 particles/mL. Increasing the concentration of UFBs allowed for satisfactory dynamic light scattering (DLS) measurements. The differences among the three algorithms for analyzing the raw data, i.e., autocorrelation function, obtained by DLS are discussed, along with the characteristics of the particle size distribution derived from each algorithm. Full article
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14 pages, 4907 KiB  
Article
Effect of Addition of Ca2+ and CO32− Ions with Temperature Control on Self-Healing of Hardened Cement Paste
by Heesup Choi, Masumi Inoue, Dongmin Kim, Hyeonggil Choi and Risa Sengoku
Materials 2019, 12(15), 2456; https://doi.org/10.3390/ma12152456 - 1 Aug 2019
Cited by 12 | Viewed by 3603
Abstract
Concrete has a remarkably low ratio of tensile strength to compressive strength, and is widely used in construction. However, the occurrence of cracks in a concrete structure is inevitable. Nevertheless, in the presence of adequate moisture, small cracks in the concrete structure exhibit [...] Read more.
Concrete has a remarkably low ratio of tensile strength to compressive strength, and is widely used in construction. However, the occurrence of cracks in a concrete structure is inevitable. Nevertheless, in the presence of adequate moisture, small cracks in the concrete structure exhibit a propensity to self-heal by getting filled due to the rehydration of cement particles and the subsequent precipitation of calcium carbonate (CaCO3). According to previous studies, the self-healing performance can be maximized by optimizing the temperature and pH to control the crystal formation of CaCO3. This study focused on the crystal form of CaCO3 generated in the self-healing of a cement-based composite material. To evaluate the self-healing performance depending on the type of aqueous solution and the temperature, the weight change, the weight change rate, and the porosity reduction in each case were evaluated. Moreover, to increase the generation of CaCO3 (which is a self-healing precipitate), nanosized ultrafine CO2 bubbles using CO2 gas were used, along with an adequate supply of Ca2+ by adjusting the aqueous solution (Ca(OH)2, CaO + ethanol). For greater pore-filling effects by controlling the CaCO3 crystal forms in the cement matrix, the change in the crystal form of the precipitated CaCO3 in the hardened cement paste with changing temperature was analyzed by scanning electron microscopy and X-ray diffraction. As a result, the possibility of the effective generation and control of vaterite with a dense pore structure together with calcite was confirmed by adjusting the temperature to approximately 40 °C at a pH of 12. Full article
(This article belongs to the Special Issue Self-Healing and Smart Cementitious Construction Materials)
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11 pages, 1597 KiB  
Article
A Comparative Study of Different Columns Sizes for Ultrafine Apatite Flotation
by Elves Matiolo, Hudson Jean Bianquini Couto, Michelle Fernanda de Lira Teixeira, Renata Nigri de Almeida and Amanda Soares de Freitas
Minerals 2019, 9(7), 391; https://doi.org/10.3390/min9070391 - 28 Jun 2019
Cited by 9 | Viewed by 3587
Abstract
The desliming operation to discharge ultrafine particles less than 20 µm prior to concentration by flotation is a common practice in phosphate ores beneficiation plants. The first industrial application for the beneficiation of the phosphate material with particle sizes <44 µm in Brazil [...] Read more.
The desliming operation to discharge ultrafine particles less than 20 µm prior to concentration by flotation is a common practice in phosphate ores beneficiation plants. The first industrial application for the beneficiation of the phosphate material with particle sizes <44 µm in Brazil was in the Araxá plant concentrator in the beginning of the 1980s. This work shows the comparative flotation results with two different phosphate slime samples (<40 µm) obtained from the Copebras (CMOC International) industrial plant located in Catalão (Goiás state, Brazil), considering a circuit with rougher/cleaner configuration with different columns sizes, as follows: Circuit 1 (rougher—4” diameter column; cleaner—2” diameter column) and circuit 2 (rougher—6” diameter column; cleaner 4” column). The results indicate that better flotation apatite recovery results were achieved for the circuit with higher size columns (6” and 4”). The results can be explained by the application of a cavitation tube in the rougher stage in the 6” column. The improved flotation performance can be attributed to increased probabilities of collision and attachment and the reduced probability of detachment by the small size bubbles generated by the cavitation tube in comparison with the bubbles produced by the porous tube of the 4” column flotation. Full article
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10 pages, 3094 KiB  
Article
Different Flotation Performance of Ultrafine Scheelite under Two Hydrodynamic Cavitation Modes
by Weiguang Zhou, Leming Ou, Qing Shi, Qiming Feng and Hao Chen
Minerals 2018, 8(7), 264; https://doi.org/10.3390/min8070264 - 23 Jun 2018
Cited by 25 | Viewed by 3948
Abstract
In industrial practice, hydrodynamic cavitation (HC) is commonly triggered by jetting either reagent solution or pulp. Although both methods can enhance mineral flotation, are their roles the same? There are few research studies in the field, which severely limits our understanding on mineral [...] Read more.
In industrial practice, hydrodynamic cavitation (HC) is commonly triggered by jetting either reagent solution or pulp. Although both methods can enhance mineral flotation, are their roles the same? There are few research studies in the field, which severely limits our understanding on mineral flotation combined with HC. Therefore, in this study, the flotation of ultrafine scheelite with HC pretreatments of reagent solution and pulp (abbreviated to be HCPS and HCPP, respectively) was studied and compared through flotation tests, zeta potential analysis, microscope tests, and shear yield stress measurements. The results of flotation tests show that both HCPS and HCPP can enhance the final flotation performance, but in general, HCPP leads to greater improvements on the final flotation recovery. The presence of (hydrophobized) scheelite particles brings extra gas nuclei for the cavitation–flotation system, suggesting that more NBs may be produced in the case of HCPP compared with HCPS. These tiny bubbles remarkably reduce the size distribution of bubbles in the flotation system, thus increasing the particle–bubbles collision probability. Increase in particle aggregation may be another reason why flotation with HCPP results in a higher flotation recovery. The adherence of NBs on hydrophobized particles decreases the (absolute) surface charge of the solids, resulting in a smaller repulsive force among particles and more significant particle aggregation, which is confirmed by the microscope tests and shear yield stress measurements. Full article
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