Search Results (39)

The performance of the turbine in a variable geometry turbocharger (VGT) may be affected by changes in the vane operating angle and heat transfer loss during operation. However, existing studies have been conducted under the assumption of an adiabatic process. In this study, we investigated the effect of heat transfer between all working fluids and a VGT structure when using computational fluid dynamics to evaluate turbine performance. Through this study, we confirmed that when heat transfer was considered, the turbine efficiency decreased by approximately 2–6%, depending on the vane position angle change, compared to when heat transfer was not considered. In addition, the total entropy production ratio, which represented the flow loss in the turbine during operation, increased by approximately 0.2–0.5% when heat transfer was considered. In conclusion, the findings confirmed that the heat transfer phenomenon directly affected the efficiency and flow loss during the turbine performance evaluation process. Full article

Traditional exhaust-gas turbocharging exhibits hysteresis under variable working conditions. To achieve rapid-intake supercharging, this study investigates the synergistic coupling process between the detonation and diesel cycles using gasoline as fuel. A numerical simulation model is constructed to analyze the detonation characteristics of a pulse-detonation combustor (PDC), followed by experimental verification. The comprehensive process of the flame’s deflagration-to-detonation transition (DDT) and the formation of the detonation wave are discussed in detail. The airflow velocity, DDT time, and peak pressure of detonation tubes with five different blockage ratios (BR) are analyzed, with the results imported into a one-dimensional GT-POWER engine model. The results indicate that the generation of detonation waves is influenced by flame and compression wave interactions. Increasing the airflow does not shorten the DDT time, whereas increasing the BR causes the DDT time to decrease and then increase. Large BRs affect the initiation speed of detonation in the tube, while small BRs impact the DDT distance and peak pressure. Upon connection to the PDC, the transient response rate of the engine is slightly improved. These results can provide useful guidance for improving the transient response characteristics of engines. Full article

In this paper, in order to improve the fuel economy of the actual application of the engine under multi-operating conditions, an experimental study is carried out on a turbo-charged direct-injection engine based on different pre-chamber structures. The engine used for the study is a four-cylinder turbo-charged direct-injection gasoline engine with different structures of pre-chamber spark plugs. The operating conditions in this study include load characteristics at 2000 r/min and characteristic loads at different speeds, including 3000 r/min, 3200 r/min, and 3600 r/min. With stable BMEP or fully open throttle and pedal, the experiment was conducted by the spark angle scanning method to collect data of engine power, economy, and emission under each condition. It was found that the pre-chamber structure has a direct effect on engine performance, with a clear load demarcation line for its effect. Under the WOT condition, the power of pre-chamber ignition is 1.6% higher than that of conventional spark plugs; at the low load of 2 bar, the economy of pre-chamber ignition is degraded by 6%; at the medium load of 8 bar, the economy of the two is comparable; at the large load of 16 bar, the fuel economy proves advantageous. Compared with conventional spark plugs, the pre-chamber spark angle can be advanced by 2~3 °CA, and the pre-chamber ignition with separate ground electrodes is highly reliable. The emission levels of the pre-chamber spark plugs and conventional spark plugs are comparable at all loads. Full article

This study investigates the impact of different biofuels, such as pure hydrogenated vegetable oil, hydrogenated vegetable oil, and biobutanol, as well as their blends, on the non-energetic operational characteristics of a compression ignition internal combustion engine. The research investigations were conducted using a turbocharged direct injection compression ignition engine that was put within a Skoda Octavia 1.9 TDI automobile. Throughout the investigation, the primary emphasis was placed on analyzing energy characteristics such as power, brake-specific fuel consumption (BSFC), brake thermal efficiency (BTE), and other related factors. The analysis involved the utilization of multiple combinations of bio-based fuels, namely four mixes of HVO with biobutanol (HVO100, HVOB5, HVOB10, and HVOB20), which were subsequently compared to fossil diesel (D100). The findings of the study indicate that the utilization of HVO100 fuel results in notable reductions in power output and mass fraction when compared to D100 gasoline. HVO100 fuel demonstrates superior performance to D100 gasoline, exhibiting a range of 1.7% to 28% improvement in brake-specific fuel consumption. Additionally, at an engine speed of 4500 rpm, the use of HVO100 fuel leads to a decrease in brake thermal efficiency of 4.4%. Full article

The exceptional properties of methanol, such as its high octane number and latent heat of evaporation, make it an advantageous fuel for efficient utilization in dual-fuel combustion techniques. The aim of this study is to investigate the effect of direct methanol injection timing on the combustion, performance and emission characteristics of a dual-fuel spark ignition engine at different injection pressures. We conducted four different direct injection pressure tests ranging from 360° ahead to 30° CA ahead at 30° CA intervals. The experimental results indicate that regardless of the injection pressure, altering the methanol injection timing from −360° to −30° CA ATDC leads to distinct combustion behavior and changes in the combustion phase. Initially, as the injection timing is delayed, the combustion process accelerates, which is followed by a slower combustion phase. Additionally, the combustion phase itself experiences a delay and then advances. Regarding performance characteristics, both the brake thermal efficiency (BTE) and exhaust gas temperature (EGT) exhibit a consistent pattern of first increasing and then decreasing as the injection timing is delayed. This suggests that there is an optimal injection timing window that can enhance both the engine’s efficiency and its ability to manage exhaust temperature. In terms of emissions, there are different trends in this process due to the different conditions under which the individual emissions are produced, with CO and HC showing a decreasing and then increasing trend, and NOx showing the opposite trend. In conclusion, regardless of the injection pressure employed, adopting a thoughtful and well-designed injection strategy can significantly improve the combustion performance and emission characteristics of the engine. The findings of this study shed light on the potential of methanol dual-fuel combustion and provide valuable insights for optimizing engine operation in terms of efficiency and emissions control. Full article

Butanol has good combustion properties and it can be a viable alternative fuel for automotive spark ignition engines due to its ability to improve energy and pollution performance. This paper analyses the influence of butanol content in gasoline blends on engine operation with a focus on operation stability, thermal efficiency and emissions. A Cielo Nubira A15MF engine type with four cylinders and a 1.5 L displacement was turbocharged and it was fueled with butanol in a blend with gasoline in percent’s of 10% vol. and 15% vol. An operation regime of 2500 1/min speed and 55% engine load was used, at different dosages, at which the engine power remained constant. Regarding the engine fueled with butanol in a blend with gasoline, the operation stability was improved, especially when lean dosages were used; the dosages at which the thermal efficiency was higher are comparative to classic fueling. Concerning the use of lean dosages, the combustion duration decreases and the energetic engine performance was improved when butanol was used comparative to gasoline. When butanol was used, polluting emissions and emission with a greenhouse effect were reduced. The sharp reduction in NO_x is highlighted in this paper. Full article

Efficient and low-polluting mobility is a major demand in all countries. Hybrid electric vehicles have already shown to be suitable to respond to this need, being a reliable alternative to conventional cars, at least in urban environments. Nevertheless, such vehicles present a yet unexplored potential. In this paper, we will investigate how the powertrain efficiency may possibly benefit, in an integrated drivetrain for a hybrid electric vehicle, based on a turbocharged gasoline engine, of an innovative supercharging system. The compressor and turbine will be mechanically decoupled so as to independently optimize their operation, avoiding turbo lag and maximizing energy recovery by completely eliminating the waste-gate valve. This, in turns, requires changing the turbine so as to have a flattest possible efficiency/load curve. Therefore, an ad-hoc designed turbine will be implemented in the decoupled configuration, to be used to drive an electrical generator and produce electrical energy for charging the battery. This study presents a preliminary assessment of the potential of a turbo-compounded system for a 1L turbocharged gasoline engine for a small city car. To this aim, a one-dimensional dynamic model of the engine has been built in GT-Suite and has been calibrated and validated by means of experimental data obtained on a dynamometer, both in steady state and dynamic conditions. In particular, the model has been calibrated by means of experimental data obtained in stationary conditions and its robustness has then been verified through experimental data obtained under transient conditions. The model also includes data retrieved from the characterization of the existing turbine and compressor, while a new performance map for the turbine has been designed to better exploit the potential of the components’ decoupling. Results include the estimation of energy recovery potential of such a solution. Under the implementation of a straightforward control strategy, which runs both compressor and turbine at the same speed, the system is able to achieve a 60.57% increase in energy recovered from the exhaust gasses in the turbine. Afterwards, an attempt was made to limit the minimum turbine speed to 45000 rpm and simultaneously decrease the instantaneous speed by 3000 rpm compared to the compressor, attaining a further increase of 1.7% in the energy recovered by the turbine. Full article

Pollutant emission standards and, in particular, those concerning particles from an internal combustion engine (ICE) are becoming increasingly restrictive. Thus, it is important to determine the main factors related to the production of particulate matter. In this article, the phenomenon of oil sweeping by the blowby gases between the rings/piston/cylinder is investigated. First, a blowby gas simulation model based on experimental results from a Turbocharged Gasoline Direct Injection (TGDI) is developed. From this model, it is possible to characterise the amount of oil swept by the blowby gases. This depends on the endgap position of both the compression and sealing rings. It also depends on the intensity of the blowby flow rate, which is highest at low rpm and high load. At 1500 rpm and full load, this flowrate exceeds 25 mg.cycle⁻¹. From this result, it is possible to quantify the amount of oil swept by these gases as a function of the endgap position. For ${\theta }_{rings}=180°,$ the quantity of oil swept rises to 20 µg.cycle⁻¹ while for ${\theta }_{rings}=30°,$ this decreases to 6 µg.cycle⁻¹. The oil concentration of the blowby gas has a direct impact on the particulate emissions because the oil concentration of the backflow gas is inversely proportional to the blowby gas flowrate. As the backflow gases return to the cylinder, the oil oxidises and produces particles. Therefore, it is essential to control the oil concentration of the backflow gases. In addition, the simulation model shows the blowby flowrate becomes negative and decreases to −3.4 mg. cycle⁻¹ in idle conditions. The amount of oil swept by the blowby is no longer directed towards the oil pan, but towards the piston crown. This phenomenon of oil storage of the piston crown in idle condition is proportional to the duration of the idle time. In order to confirm these results, experimental tests are carried out on a TGDI engine. It appears that when the idling time changes from 0 s to 7 s between two strictly identical accelerations, the level of particulate emissions is multiplied by 1.3. When the idling time changes from 0 s to 22 s between two strictly identical accelerations, the level of particulate emissions is multiplied by 3. These results confirm the mechanism of oil storage at idle highlighted by the simulation model. Full article

The global automotive industry is undergoing a significant transition as battery electric vehicles enter the market and diesel sales decline. It is widely recognized that internal combustion engines (ICE) will be needed for transport for years to come; however, demands on ICE fuel efficiency, emissions, cost, and performance are extremely challenging. Gasoline compression ignition (GCI) is one approach for achieving the demanding efficiency and emissions targets. A key technology enabler for GCI is partially-premixed, compression ignition (PPCI) combustion, which involves two high-pressure, late fuel injections during the compression stroke. Both NOx and smoke emissions are greatly reduced relative to diesel, and this reduces the aftertreatment (AT) requirements significantly. For robust low-load and cold operation, a two-step valvetrain system is used for exhaust rebreathing (RB). Exhaust rebreathing involves the reinduction of hot exhaust gases into the cylinder during a second exhaust lift event during the intake stroke to help promote autoignition. The amount of exhaust rebreathing is controlled by exhaust backpressure, created by the vanes on the variable nozzle turbine (VNT) turbocharger. Because of the higher cycle temperatures during rebreathing, exhaust HC and CO may be significantly reduced, while combustion robustness and stability also improve. Importantly, exhaust rebreathing significantly increases exhaust temperatures in order to maintain active catalysis in the AT system for ultra-low tailpipe emissions. To achieve these benefits, it is important to optimize the rebreathe valve lift profile and develop an RB ON→OFF (mode switch) strategy that is easy to implement and control, without engine torque fluctuation. In this study, an engine model was developed using GT-Suite to conduct steady-state and transient engine simulations of the rebreathing process, followed by engine tests. The investigation was conducted in four parts. In part 1, various rebreathe lift profiles were simulated. The system performance was evaluated based on in-cylinder temperature, exhaust temperature, and pumping work. The results were compared with alternative variable valve actuation (VVA) strategies such as early exhaust valve closing (EEVC), negative valve overlap (NVO), positive valve overlap (PVO). In part 2, steady-state simulations were conducted to determine an appropriate engine load range for mode switching (exhaust rebreathing ON/OFF and vice-versa). The limits for both in-cylinder temperature and exhaust gas temperature, as well as the external exhaust gas recirculation (EGR) delivery potential were set as the criteria for load selection. In part 3, transient simulations were conducted to evaluate various mode switch strategies. For RB OFF, the cooled external EGR was utilized with the goal to maintain exhaust gas dilution during mode switches for low NOx emissions. The most promising mode-switch strategies produced negligible torque fluctuation during the mode switch. Finally, in part 4, engine tests were conducted, using the developed RB valve lift profile, at various low-load operating conditions. The mode switch experiments correlated well with the simulation results. The tests demonstrated the simplicity and robustness of the exhaust rebreathing approach. A robust engine response, low CNL, high exhaust gas temperature, and low engine out emissions were achieved in the low load region. Full article

Hydrogen is a carbon-free fuel that can be produced in many ways starting from different sources. Its use as a fuel in internal combustion engines could be a method of significantly reducing their environmental impact. In spark-ignition (SI) engines, lean hydrogen–air mixtures can be burnt. When a gaseous fuel like hydrogen is port-injected in an SI engine, working with lean mixtures, supercharging becomes very useful in order not to excessively penalize the engine performance. In this work, the performance of a turbocharged PFI spark-ignition engine fueled by hydrogen has been investigated by means of 1-D numerical simulations. The analysis focused on the engine behavior both at full and partial load considering low and medium engine speeds (1500 and 3000 rpm). Equivalence ratios higher than 0.35 have been considered in order to ensure acceptable cycle-to-cycle variations. The constraints that ensure the safety of engine components have also been respected. The results of the analysis provide a guideline able to set up the load control strategy of a SI hydrogen engine based on the variation of the air to fuel ratio, boost pressure, and throttle opening. Furthermore, performance and efficiency of the hydrogen engine have been compared to those of the base gasoline engine. At 1500 and 3000 rpm, except for very low loads, the hydrogen engine load can be regulated by properly combining the equivalence ratio and the boost pressure. At 3000 rpm, the gasoline engine maximum power is not reached but, for each engine load, lean burning allows the hydrogen engine achieving much higher efficiencies than those of the gasoline engine. At full load, the maximum power output decreases from 120 kW to about 97 kW, but the engine efficiency of the hydrogen engine is higher than that of the gasoline one for each full load operating point. Full article

An experimental thermal survey of a turbocharger was performed in an engine test cell using IR thermography. The emissivity coefficients of housings were specified using a furnace and camera. It was shown that the emissivity of the turbine, compressor, and bearing housings are 0.92, 0.65, and 0.74, respectively. In addition, thermocouples were mounted on the housing to validate the temperature of the thermal camera while running in an engine test cell. To compare the data of the thermocouple with data from the thermal camera, an image was taken from the sensor’s location on the housing. The experimental results show that the temperature prediction of the thermal camera has less than 1 percent error. Steady-state tests at various working points and unsteady tests including warm-up and cool-down were performed. The measurements indicate that the turbine casing’s maximum temperature is 839 °C. Furthermore, a thermal image of the bearing housing shows that the area’s average temperature, which is close to the turbine housing, is 7 °C lower than the area close to the compressor housing. The temperature of the bearing housing near the turbine side should be higher; however, the effect of the water passing through the bearing housing decreases the temperature. Full article

Modern automotive gasoline engines have highly efficient after-treatment systems that reduce exhaust gas emissions. However, this efficiency greatly depends on the conditions of the exhaust gas, mainly the temperature and air–fuel ratio. The temperature instability during transient conditions may cause a reduction in the efficiency of the three-way catalyst (TWC). By using a thermal energy storage system before TWC, this negative effect can be suppressed. In this paper, the effects of the temperature stabilization on the efficiency of the three-way catalyst were investigated on a 1-D turbocharged gasoline engine model, with a focus on fuel consumption and emissions. The thermal energy storage system (TESS) was based on PCM materials and was built in the exhaust between the turbine and TWC to use the energy of the exhaust gas. Three different materials were picked up as possible mediums in the storage system. Based on the results, the usage of a TESS in a gasoline after-treatment system has shown great potential in improving TWC efficiency. This approach can assist the catalyst to operate under optimal conditions during the drive. In this study, it was found that facilitating the heat transfer between the PCM and the catalyst can significantly improve the emissions’ reduction performance by avoiding the catalyst to light out after the cold start. The TESS with PCM H430 proved to reduce the cumulative CO and HC emissions by 8.2% and 10.6%, respectively, during the drive. Although a TES system increases the after-treatment cost, it can result in emission reductions and fuel consumption over the vehicle’s operating life. Full article

Methanol, as a promising carbon-neutral fuel, has become a research hotspot worldwide. In this study, pure gasoline and gasoline blended with five different volume ratios of methanol (10%, 20%, 30%, 50%, and 75%) were selected as test fuels, which were referred to as M0, M10, M20, M30, M50, and M75. The experiments on carbon and pollutant emissions and performance were carried out on a passenger vehicle with gasoline direct injection (GDI) turbocharged engine using the steady-state, new European driving cycle (NEDC), and acceleration approaches. The results show that under steady-state conditions, as the methanol blending ratio increases, the volume of fuel consumption increases. Compared with pure gasoline, the equivalent fuel consumption and the CO₂ emissions are reduced by 0.95 L/100 km (10.6%) and 18.95 g/km (9.6%) in maximum extent by fueling M75, respectively. In the NEDC, the CO₂ emissions of M30 are reduced by 5.46 g/km (3.7%) compared with pure gasoline. After blending methanol in gasoline, CO emissions increase, and the emissions of NO_x, THC, and PM decrease. The acceleration time is shortened with the increase of blending ratio of methanol. The application of methanol reduces the combustion CO₂ emissions by 10% and improves the pollutant emissions. Full article

Automotive manufacturers are showing an increasing preference for hybrid powertrains based on advanced gasoline engines. The most extended solution to improve fuel economy in these engines consists in downsizing with direct injection, while turbocharging is required to compensate the consequent power loss. However, turbocharging is associated with different issues, such as compressor surge. It can appear during fast throttle closings (tip-outs), when the engine air flow is abruptly reduced. A usual strategy to manage this kind of maneuver is the installation of an anti-surge valve (ASV) that connects the compressor inlet and outlet when approaching the surge limit. In pursuit of cost reduction, the removal of the ASV system was assessed in this research. To this end, tip-outs without ASV were tested in a turbocharged gasoline engine equipped with a low-pressure EGR loop, and two strategies were analyzed: throttle closure optimization and reduction of the compressor inlet pressure through the intake flap (located upstream of the compressor to increase the EGR rate). The instantaneous compressor outlet pressure and its time derivative were used for surge detection. Experimental tip-outs without ASV revealed that applying a certain intake flap closing combined with an optimized throttle actuation led to a fast torque decrease, similar to that observed for the reference case with ASV, without compressor instabilities. Full article

This study investigates using tailor-developed combustion and air-handling system concepts to achieve high-efficiency, clean gasoline compression ignition (GCI) combustion, aimed at addressing a future heavy-duty ultralow NOx standard of 0.027 g/kWh at the vehicle tailpipe and the tightening CO₂ limits around the world by combining GCI with a cost-effective engine aftertreatment system. The development activities were conducted based on a 15 L heavy-duty diesel engine. By taking an analysis-led design approach, a first-generation (Gen1) GCI engine concept was developed and tested, encompassing tailor-designed piston bowl geometry, fuel spray pattern, and swirl motion paired with a customized, fixed-geometry, two-stage turbocharging system and a high-pressure EGR loop with two-stage cooling. Across four key steady-state operating points, the Gen1 GCI concept demonstrated 85–95% lower smoke and 2–3% better diesel-equivalent gross indicated fuel consumption compared to the diesel baseline at 1 g/kWh engine-out NOx. By upgrading to a Gen2 air-handling concept that was composed of a prototype, single-stage, variable-geometry turbocharger and a less restrictive EGR loop, 1D system-level analysis predicted that the pumping mean effective pressure was reduced by 43–54% and the diesel-equivalent brake-specific fuel consumption was improved by 2–4%, thereby demonstrating the performance enhancement potential of refining the air-handling system. Full article