Search Results (66)

A comprehensive X-ray topography analysis of two selected aluminum nitride (AlN) bulk crystals is presented. We compare surface inspection X-ray topography in back-reflection geometry with high-energy transmission topography in the Lang and Laue configuration using the monochromatic K_α1 excitation wavelength of copper, silver, and tungsten, respectively. A detailed comparison of the results allows the assessment of both the high- and low-energy X-ray topography methods with respect to performance and structural information, giving essential feedback for crystal growth. This is demonstrated for two selected AlN freestanding faceted crystals up to 8 mm in thickness grown in all directions using the physical vapor transport (PVT) method. Structural defects of all facets of the crystals are determined using the X-ray topography in back-reflection geometry. The mean threading dislocation densities are 480 ± 30 cm⁻² for both crystals of either the Al- or N-face. Clustering of dislocations could be observed. The m-facets show the presence of basal plane dislocations and their accumulation as clusters. The integral transmission topographs of the $10\overline{1}0$ (m-plane) reflection family show that basal plane dislocations of the screw type in ${\displaystyle \frac{1}{3}}⟨\overline{1}2\overline{1}0⟩$ directions decorate threading dislocation clusters. Three-dimensional section transmission topography reveals that the basal plane dislocation clusters mainly originate at the seed boundary and propagate in the ${\displaystyle \frac{1}{3}}⟨\overline{1}2\overline{1}0⟩$ direction along the growth front. In newly laterally grown material, the Borrmann effect has been observed for the first time in PVT-grown bulk AlN, indicating very high structural perfection of the crystalline material in this region. This agrees with a low mean FWHM of 10.6 arcsec of the $10\overline{1}0$ reflection determined through focused high-energy Laue transmission mappings. The latter method also opens the analysis of the $∆2\theta$-shift correlated to the residual stress distribution inside the bulk crystal, which is dominated by dislocation clusters. Contrary to Lang transmission topography, the de-focused high-energy Laue transmission penetrates the 8 mm-thick crystal enabling a defect analysis in the bulk. Full article

Plasma nitriding (PN) is often used to enhance the mechanical properties (surface hardness, wear and corrosion resistance) of bulk alloys. High-quality AlCrN hard coatings were obtained using high-power pulsed magnetron sputtering (HiPIMS) technology. This study proposes a combination of two surface treatment methods (plasma nitriding and hard coating deposition) in a continuous plasma process to optimize the application and service life of cutting tools. The main feature of this study is to verify the mechanical properties and adhesion strength of nitride tungsten carbide (WC-Co) bulk at a lower temperature (∼300 °C) and shorter time (0.5 to 1.5 h) of PN treatment. After 1.5 h of PN treatment on the WC-Co substrate without subsequent coating, the ultra-thin WN_x diffusion interlayer (thickness ∼11.5 nm) on the subsurface was directly observed via TEM analysis, and the types of chemical bonding were confirmed by XPS analysis. Vickers analysis indicated that the surface hardness of the nitrided WC-Co substrate was enhanced by PN treatment from 1534 to 2034 Hv. The AlCrN coating deposited on the nitrided WC-Co substrate significantly enhances the surface mechanical properties, including adhesion strength (increasing from 70 to 150 N), hardness (rising from 2257 to 2568 HV), and wear resistance (with the wear rate decreasing from 14.5 to 3.4 × 10⁻⁸ mm³/Nm). Composite surface technology has a high commercial application value because it enhances the value of products under the existing equipment of manufacturers. Full article

The present study reports the tribological properties and residual stress of titanium chromium nitride (TiCrN) coatings. Thin films of TiCrN were deposited on tungsten carbide substrates at 400 °C in a vacuum of 5 × 10⁻⁶ mbar using the cathodic-arc physical vapor deposition technique with chromium variation. X-ray diffraction (XRD) spectroscopy was employed to probe the structures of the deposited thin films. The phase constituent was found to gradually shift from cubic TiN to cubic CrN. Both the hardness and elastic modulus of the sheet changed from 29.7 to 30.9 GPa and 446 to 495 GPa, respectively. The biaxial compressive residual stress after an initial absolute scan in the range of 30–100° was determined using XRD (d-sin²ψ method). These mechanical and tribological properties of films were investigated with the help of instrumented nanoindentation and a ball-on-disk tribometer wear test. The wear test indicates that the TiCrN thin film, featuring a Cr/Ti ratio of 0.587, exhibits superior wear resistance and maximum compressive residual stress in comparison to other thin films. Full article

The present work introduces a new solar selective absorber coating (SSAC) for the receiver tube of Concentrated Solar Power (CSP) systems, proposing silver as an infrared reflector for application at 550 °C. In the past, the Italian National Agency for New Technologies, Energy and Sustainable Economic Development (ENEA) has developed SSACs suitable for applications at 550 °C, featuring solar absorbers based on graded multilayer cermet of WN-AlN and W-Al₂O₃ and an infrared reflector of tungsten. Although these coatings ensured properly stable photothermal performance at 550 °C, due to the low tungsten diffusivity, their hemispherical emittance could be reduced by using metals with higher reflectance in the infrared region, like silver. However, the high diffusivity of silver compromises its use at high temperatures. This last drawback has been addressed by foreseeing two stabilizing layers enclosing the Ag infrared reflector. One W stabilizing layer was placed between the substrate and the Ag infrared reflector, whereas a second stabilizing layer, selected among aluminum nitride deposited with a low and high nitrogen flow and aluminum oxide deposited at a low oxygen flow, was placed between the Ag infrared reflector and the solar absorber. Accelerated aging tests revealed a negligible (not detectable) degradation of the solar absorptance for the new SSACs. Furthermore, the hemispherical emittance at 550 °C increased by 0.75% and 0.42% for solar coatings with aluminum nitride stabilizing layers deposited through a high and low nitrogen flow, respectively. Differently, the increase was evaluated as being equal to 0.08% for the solar coating with an aluminum oxide stabilizing layer deposited through a low oxygen flow. The manufactured solar coating with a stabilizing layer of aluminum nitride deposited with a low nitrogen flow exhibited a solar absorptance of 95%, comparable to ENEA coatings incorporating a W infrared reflector for applications at 550 °C, whereas the estimated hemispherical emittance at 550 °C was 2% lower than that of the best ENEA coating with a W infrared reflector for the same temperature. Full article

This study presents the optimization of two SPR biosensors, Sys₃ and Sys₅, for SARS-CoV-2 detection at concentrations of 0.01–100 nM. Sys₃, with a 55 nm silver layer, a 13 nm silicon nitride layer, and a 10 nm ssDNA layer, achieved a figure of merit (FoM) of 571.24 RIU⁻¹, a signal-to-noise ratio (SNR) of 0.12, and a detection accuracy (DA) of 48.93 × 10⁻². Sys₅, incorporating a 50 nm silver layer, a 10 nm silicon nitride layer, a 10 nm ssDNA layer, and a 1.6 nm tungsten disulfide layer (L = 2), demonstrated a higher sensitivity of 305.33 °/RIU and a lower limit of detection (LoD) of 1.65 × 10⁻⁵. Sys₃ outshined in precision with low attenuation (<1%), while Sys₅ provided enhanced sensitivity and lower detection limits, crucial for early-stage viral detection. These configurations align with the refractive index ranges of clinical SARS-CoV-2 samples, showcasing their diagnostic potential. Future work will focus on experimental validation and integration into point-of-care platforms. Full article

The double-connection structure of bionic joints of mining drill pipes has solved the problem of drill drop caused by fatigue cracks. However, with low-melting-point elastic–ductile alloy filling in the bionic joint, the thread on the joint cannot be hardened by high-temperature surface hardening treatments such as quenching and nitriding, making it prone to thread gluing or excessive wear. In this paper, the feasibility of diamond-like film deposition on the surface of a bionic drill pipe thread was studied. A tungsten transition film was used to improve the thickness of the film and the interfacial bond strength between the film and the substrate. The test results show that the total thickness of the DLC film is about 3~5 μm, the roughness is less than 2 μm, the hardness of the film reaches 24.4 GPa, the friction coefficient is 0.04, and the critical load is 56 N. SEM and EDS analyses show that the tungsten film and the bionic joint thread form a metallurgical structure. The morphology of the diamond-like carbon film is uniform and dense, and there is no obvious stratification between the substrate material. The joint with a diamond-like coating treatment has a longer service life than joints receiving conventional high-temperature nitriding treatment. Full article

High-purity, superhard, binderless polycrystalline cubic boron nitride (BL-PCBN) was obtained by direct hBN to cBN transformation in a toroid-type high-pressure apparatus at a pressure of 8.0 GPa and temperature of 2250 °C (HPHT-DCS; high-pressure, high-temperature direct conversion sintering). X-ray diffraction analysis revealed a prominent [111] axial texture in the sintered material when the axis was oriented perpendicular to the end surface of the sample. Vickers hardness tests conducted at a load of 49 N showed that BL-PCBN possessed an exceptional hardness value of 63.4 GPa. Finally, cutting tools made of BL-PCBN and SN-PCBN (Si₃N₄-doped cBN-based composite) reference materials were tested during the turning of a cemented tungsten carbide workpiece. The results of the cutting tests demonstrated that the wear resistance of the BL-PCBN material obtained with the HPHT-DCS process is 1.5–1.9 times higher compared to the conventional SN-PCBN material, suggesting its significant potential for industrial application. Full article

This work presents the synthesis of tungsten nanoparticles (W NPs) using a cluster source based on magnetron sputtering combined with gas aggregation (MSGA), operated with up to 81% H₂ in the hydrogen/argon mixture used as a working gas. The results show that, with up to 41% H₂ in discharge, the synthesis rate increases by more than 60 times, rapidly decreasing for over 50% H₂ in discharge. The W dust is still produced for H₂-dominated discharges (81%), and its deposition rate is small but not negligible (0.02 mg/h). The obtained W NPs are isolated, with the diameter decreasing from 50 nm to 15 nm when the amount of H₂ in discharge is smaller than 41%. Over this value, the particles tend to agglomerate, forming structures similar to film-like deposits. Also, the diameter of the dust spots deposited on substrates depends on the H₂ content of the discharge. This allows the efficient coating of substrates up to 26 mm wide by translating them in front of the MSGA cluster source exit aperture. Additionally, for 41% H₂ in discharge, the influence of synthetic air leaks (0%–8.2%) in discharge was investigated. The deposition rate decreases rapidly (ceasing for around 6% air in discharge), and the obtained nanoparticles tend to agglomerate on the substrate (at 3.3% air content, the dust deposit has the aspect of a near-continuous film). Chemical composition investigations show a pronounced tendency for oxidation, nitridation, and oxynitride formation in the presence of air leaks. Full article

In this investigation, a duplex surface modification of M2 high-speed steel (HSS) was demonstrated, including electron beam treatment (EBT) followed by a tungsten nitride (WN) coating deposition. The influence of the EBT of the substrate on the functional properties of the film was also studied. The phase composition of the EBT sample consists of Fe (the main element in the M2 HSS), as well as MC and M₆C carbides, while the phase composition of the EBT + WN sample consists of the α’-Fe, M₆C, and WN phases. The depth of the treated zone is about 20 μm, and the thickness of the WN coating is about 300 nm in all cases. The hardness of the coating deposited on the EBT substrate is 12.4 GPa, while that of the WN film deposited on the untreated substrate is 8.8 GPa. The application of the electron beam treatment procedure and deposition of WN film leads to an improvement in the tribological properties where the coefficient of friction decreases from 0.81 to 0.66. However, the same coating deposited on untreated substrate exhibits even less friction coefficient values of 0.54. The applied modification technique suggests that this is a viable method for improving the mechanical and tribological properties of the surface of tool steels and, thus, their longevity and applicability. Full article

A facile, one-step nitridation–decomposition method was developed for the synthesis of nanosized tungsten powder with a high surface area. This approach involved the nitridation of WO₃ in NH₃ to form mesoporous tungsten nitride (W₂N), followed by in situ decomposition of W₂N to directly yield single-phase W particles. The phase and morphology evolution during the synthesis were systematically investigated and compared with the carbothermal reduction of WO₃. It was revealed that powdered tungsten product with single-phase particles was obtained after nitridation at 800 °C combined with in situ decomposition at 1000 °C, displaying an average particle size of 15 nm and a large specific surface area of 6.52 m²/g. Furthermore, the proposed method avoided the limitations associated with intermediate phase formation and coarsening observed in carbothermal reduction, which resulted in the growth of W particles up to ~4.4 μm in size. This work demonstrates the potential of the nitridation–decomposition approach for the scalable and efficient synthesis of high-quality, fine-grained tungsten powder. Full article

Van der Waals heterostructures with incommensurate contact interfaces show excellent tribological performance, which provides solutions for the development of new solid lubricants. In this paper, a facile electrostatic layer-by-layer self-assembly (LBL) technique was proposed to prepare multi-layer van der Waals heterostructures tungsten disulfide/hexagonal boron nitride (vdWH WS₂/h-BN). The h-BN and WS₂ were modified with poly (diallyldimethylammonium chloride) (PDDA) and sodium dodecyl benzene sulfonate (SDBS) to obtain the positively charged PDDA@h-BN and the negatively charged SDBS@WS₂, respectively. When the mass ratio of PDDA to h-BN and SDBS to WS₂ were both 1:1 and the pH was 3, the zeta potential of PDDA@h-BN and SDBS@WS₂ were 60.0 mV and −50.1 mV, respectively. Under the electrostatic interaction, the PDDA@h-BN and SDBS@WS₂ attracted each other and stacked alternately along the (002) crystal plane forming the multi-layer (four-layer) vdWH WS₂/h-BN. The addition of the multi-layer vdWH WS₂/h-BN (1.0 wt%) to the base oil resulted in a significant reduction of 33.8% in the friction coefficient (0.104) and 16.8% in the wear rate (4.43 × 10⁻⁵ mm³/(N·m)). The excellent tribological property of the multi-layer vdWH WS₂/h-BN arose from the lattice mismatch (26.0%), a 15-fold higher interlayer slip possibility, and the formation of transfer film at the contact interface. This study provided an easily accessible method for the multi-layer vdWH with excellent tribological properties. Full article

This paper presents the results of tribological tests on WE43 and WE54 magnesium alloys with rare earth metals performed in linear reciprocating motion for four different material couples (AISI 316-L steel, silicon nitride—Si₃N₄, WC tungsten carbide, and zirconium dioxide—ZrO₂). Additionally, magnesium alloys were subjected to a complex heat treatment consisting of precipitation hardening combined with a deep cryogenic treatment. The study presents the effect of deep cryogenic treatment combined with precipitation hardening on the tribological properties of WE43 and WE54 alloys. Tribological tests revealed the most advantageous results for the magnesium alloy—AISI 316-L steel friction node. For both alloys tested after heat treatment, a nearly 2-fold reduction in specific wear rate has been achieved. Furthermore, microscopic examinations of the wear track areas and wear products were performed, and the wear mechanisms and types of wear products occurring in linear reciprocating friction were determined. Wear measurements were taken using the 3D profilometric method and compared with the results obtained from calculations performed in accordance with ASTM G133 and ASTM D7755, which were modified to improve the accuracy of the calculation results (the number of measured profiles was increased from four to eight). Appropriately selected calculation methods allow for obtaining reliable tribological test results and enabling the verification of both the most advantageous heat treatment variant and material couple, which results in an increase in the durability of the tested alloys. Full article

Micro-electrical discharge machining (micro-EDM) stands out as a transformative methodology, offering substantial progress in both technical and economic efficiency through the integration of coated electrodes. This study meticulously analyzes various technological parameters in micro-EDM, focusing specifically on Ti-6Al-4V, a widely employed titanium alloy. The application of a titanium nitride (TiN) coating material on a tungsten carbide (WC) electrode is investigated using the Taguchi method of experimental design. This study employs an ANOVA and factorial design methodology to scrutinize the influence of key parameters, namely voltage (V), capacitance (C), and spindle rotation (in revolutions per minute) (RPM) on the tool wear rate (TWR), overcut (OVC), and Z coordinate (depth) within the micro-EDM process. The findings unveil a noteworthy increase in the TWR with an elevated V, C, and RPM, with capacitance exerting a pronounced influence while voltage exhibits the least impact. OVC exhibits notable variations, revealing an inverse relationship with RPM. The Z coordinate (depth) is significantly affected by capacitance, with voltage and RPM each having a relatively negligible impact. A surface quality analysis exposes similarities and numerous defects in both coated and uncoated electrodes, emphasizing the need for further exploration into the effectiveness of coated electrodes in enhancing post-micro-EDM machined surface layers. This study contributes valuable insights to optimize and advance micro-EDM processes, laying groundwork for future innovations in precision machining. Full article

Developing a solid lubricant with the ideal blend of lubrication and mechanical strength poses a formidable challenge. For the first time, we delve into synthesis and wear behavior of multicomponent 2D materials via spark plasma sintering (SPS) by mixing equimolar concentrations of hexagonal boron nitride (hBN), graphene nanoplatelets (GNPs), molybdenum disulfide (MoS₂), and tungsten disulfide (WS₂) using ball-milling (BM) and cryo-milling (CM) techniques. The mixing process controls the distribution of parent phases and thus solid-solutions, forming new phases, namely BCN, (Mo,W)S₂, and B₄C in the sample post sintering. The CM sample revealed a higher densification of 93% in contrast to the BM sample, with only 86% densification and a higher content of BCN, (Mo,W)S₂, and B₄C phases, exhibited via XRD and confocal Raman analysis. CM sample showed improved wear resistance (up to 46%) elicited from the lower wear volume loss (9.78 × 10⁶ µm³) as compared to the BM sample (14.32 × 10⁶ µm³). The dominant wear mechanisms were plowing, cracking, spallation, and severe abrasion in the BM sample, while cracking and plowing in the CM sample. The findings can pave the way for tailoring solid lubricants’ compositions and wear behavior per the intended application. Full article

To solve the shortage of austenite phase precipitation caused by nitrogen loss in the welding process of UNS S2205 duplex stainless steel (DSS), shielding gas nitriding was investigated by adding different N₂ contents in Ar shielding gas during the welding process. A good thin-walled pipe butt joint was formed using the pulsed tungsten inert gas (P-TIG) welding method with Ar-N₂ shielding gas. High cycle fatigue tests of the weld joints were conducted to study the effect of shielding gas nitriding on the fatigue properties. Fatigue tests at three stress levels of 225 MPa, 270 MPa, and 360 MPa were carried out on the weld joints with different N₂ contents, and the fatigue samples were all fractured in the high temperature heat-affected zone (H-HAZ). Within the current process parameters, the fatigue life of the 4 vol.% N₂ welded joints was optimal. Fatigue striations appeared in the fatigue crack propagation zone, and the transient fracture zone was similar to the tensile fracture. Under the low-stress level, the area of the crack propagation zone under 4 vol.% N₂ was the highest, the tear ridges all expanded around the crack source area, and the fatigue crack propagation zone presented a radial distribution. The proliferation and expansion of dislocations were mainly carried out in the austenite grains, and the dislocation density of the fatigue specimens under 4 vol.% N₂ was smaller than that of the Ar specimens. Shielding gas nitriding effectively improved the balance of the two-phase ratio and the hardness of austenite phase, optimized the internal slip system, inhibited the proliferation of dislocations in the austenite phase, and improved the fatigue life of weld joints. Full article