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Search Results (196)

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Keywords = tool insert materials

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13 pages, 2987 KiB  
Communication
Improved Degradome Sequencing Protocol via Reagent Recycling from sRNAseq Library Preparations
by Marta Puchta-Jasińska, Jolanta Groszyk and Maja Boczkowska
Int. J. Mol. Sci. 2025, 26(14), 7020; https://doi.org/10.3390/ijms26147020 - 21 Jul 2025
Viewed by 104
Abstract
One of the key elements in the analysis of gene expression and its post-translational regulation is miRNAs. Degradome-seq analyses are performed to analyze the cleavage of target RNAs in the transcriptome. This work presents the first degradome-seq library preparation protocol that enables successful [...] Read more.
One of the key elements in the analysis of gene expression and its post-translational regulation is miRNAs. Degradome-seq analyses are performed to analyze the cleavage of target RNAs in the transcriptome. This work presents the first degradome-seq library preparation protocol that enables successful construction of libraries, even from highly degraded RNA samples with RIN below 3, thus significantly expanding the possibilities for research when working with low-quality material. The developed protocol improves the efficiency of library preparation in degradome-seq analysis used to identify miRNA targets, reduces library preparation time, and lowers the cost of purchasing reagents by using reagents from the RNA-seq library preparation kit and proprietary-designed primers. A crucial feature of this new protocol is optimizing the purification step for short library fragments, which increases the yield of correctly sized fragments compared to previously used methods. This is achieved by implementing an original method involving tube-spin purification with gauze and precipitation using sodium acetate with glycogen, greatly enhancing recovery efficiency—a factor especially critical when working with degraded RNA. Cloning to a plasmid and sequencing of the inserted fragment verified the correctness of the library preparation using the developed protocol. This protocol represents a groundbreaking tool for degradome research, enabling the construction and sequencing of degradome libraries, even from degraded samples previously considered unsuitable for such analyses. This is due to the use of residues from the sRNA-seq library kit. It noticeably reduces the cost of library construction. The precision of the excised fragment after electrophoresis was performed during the procedure to isolate fragments of the correct length, which was improved using additional size markers. Compared to previously used methods, optimizing the purification method of degradome-seq libraries allowed an increase in the yield of fragments obtained. Full article
(This article belongs to the Special Issue Advances in Seed Development and Germination)
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20 pages, 13699 KiB  
Article
Modeling and Cutting Mechanics in the Milling of Polymer Matrix Composites
by Krzysztof Ciecieląg, Andrzej Kawalec, Michał Gdula and Piotr Żurek
Materials 2025, 18(13), 3017; https://doi.org/10.3390/ma18133017 - 25 Jun 2025
Viewed by 293
Abstract
The study investigates the problem of modeling cutting-force components through response surface methodology and reports the results of an investigation into the impact of machining parameters on the cutting mechanics of polymer–matrix composites. The novelty of this study is the modeling of cutting [...] Read more.
The study investigates the problem of modeling cutting-force components through response surface methodology and reports the results of an investigation into the impact of machining parameters on the cutting mechanics of polymer–matrix composites. The novelty of this study is the modeling of cutting forces and the determination of mathematical models of these forces. The models describe the values of forces as a function of the milling parameters. In addition, the cutting resistance of the composites was determined. The influence of the material and rake angle of individual tools on the cutting force components was also determined. Measurements of the main (tangential) cutting force showed that, using large rake angles for uncoated carbide tools, one could obtain maximum force values that were similar to those obtained with polycrystalline diamond tools with a small rake angle. The results of the analysis of the tangential component of cutting resistance showed that, regardless of the rake angle, the values range from 140 N to 180 N. An analysis of the feed component of cutting resistance showed that the maximum values of this force ranged from 46 N to 133 N. The results showed that the highest values of the feed component of cutting resistance occurred during the machining of polymer composites with carbon fibers and that they were most affected by feed per tooth. It was also shown that the force models determined during milling with diamond insert tools had the highest coefficient of determination in the range of 0.90–0.99. The cutting resistance analysis showed that the values tested are in the range of 3.8 N/mm2 to 15.5 N/mm2. Full article
(This article belongs to the Special Issue Cutting Processes for Materials in Manufacturing—Second Edition)
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31 pages, 5464 KiB  
Review
Alumina-Based Cutting Tools—A Review of Recent Progress
by Irena Žmak, Sonja Jozić, Lidija Ćurković and Tomislav Filetin
Materials 2025, 18(12), 2813; https://doi.org/10.3390/ma18122813 - 16 Jun 2025
Viewed by 632
Abstract
Choosing the appropriate cutting tool material is essential for enhancing machining processes because it directly affects product quality, surface finish, dimensional accuracy, tool longevity, and overall efficiency. Different materials are used for cutting tools, i.e., for cutting inserts. Due to their high hardness [...] Read more.
Choosing the appropriate cutting tool material is essential for enhancing machining processes because it directly affects product quality, surface finish, dimensional accuracy, tool longevity, and overall efficiency. Different materials are used for cutting tools, i.e., for cutting inserts. Due to their high hardness and high temperature resistance, ceramics cutting inserts allow for increased cutting speeds, resulting in shorter manufacturing times and reduced costs, despite being pricier than traditional cemented carbide and facing certain technical challenges due to their brittleness. Alumina-based ceramics dominate the market, accounting for about two-thirds of usage, followed by silicon nitride and zirconia. This paper provides a comprehensive overview of recent advances in alumina ceramic materials used as cutting inserts, focusing on research conducted in the last five years to optimize static and dynamic mechanical and thermal properties, wear resistance, density, etc. They ways in which the properties are altered through the incorporation of whiskers, nanoparticles, or nanotubes; the modification of the structure; the optimization of sintering parameters; and the application of advanced sintering techniques are demonstrated. The paper also addresses sustainability, environmental impact, and the management of critical raw materials associated with cutting inserts, which pertains to the future development of cutting insert materials. Full article
(This article belongs to the Special Issue Advanced Materials and Processing Technologies)
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12 pages, 1480 KiB  
Article
Topical Nitroglycerin for Radial Access Optimization: Supporting Vascular Access in Patients at Risk for Acute Heart Failure
by Adrian Sebastian Zus, Simina Crișan, Silvia Luca, Daniel Nișulescu, Mihaela Valcovici, Oana Pătru, Mihai-Andrei Lazăr, Cristina Văcărescu, Dan Gaiță and Constantin-Tudor Luca
Medicina 2025, 61(6), 1016; https://doi.org/10.3390/medicina61061016 - 29 May 2025
Viewed by 427
Abstract
Background and Objectives: Radial artery spasm (RAS) is a frequent complication during invasive angiography using the transradial approach, leading to patient discomfort and procedural challenges. While intra-arterial nitroglycerine (NTG) effectively reduces RAS after sheath insertion, preprocedural prevention strategies are limited. This study [...] Read more.
Background and Objectives: Radial artery spasm (RAS) is a frequent complication during invasive angiography using the transradial approach, leading to patient discomfort and procedural challenges. While intra-arterial nitroglycerine (NTG) effectively reduces RAS after sheath insertion, preprocedural prevention strategies are limited. This study evaluates the efficacy of topical NTG in improving radial artery puncture success and reducing RAS incidence. Materials and Methods: In a randomized, double-blind single-center study 100 patients undergoing angiography were pretreated with either topical NTG or placebo. Outcomes assessed included RAS incidence, radial artery puncture success, number of attempts, procedural duration, patient discomfort, and complications. RAS was evaluated angiographically and clinically, with additional subgroup analyses for diabetic and smoking patients. Results: Topical NTG significantly reduced RAS incidence (53.2% vs. 73.6%; p = 0.0349) and increased radial puncture success on the first attempt (89.4% vs. 77.4%; p = 0.0488). Diabetic patients particularly benefited from NTG application, with lower RAS rates (36.4% vs. 76.2%; p = 0.0296). No significant differences were observed in procedural duration, patient discomfort, or complication rates between groups. The placebo group demonstrated a higher incidence of diffuse RAS (p = 0.0109). Conclusions: Preprocedural topical NTG application is a safe, non-invasive intervention that improves radial artery access success and reduces RAS, especially in high-risk subgroups such as diabetics. These findings support its potential as a procedural optimization tool in cardiovascular interventions, particularly in patients with heart failure, who often require repeated and reliable vascular access. Full article
(This article belongs to the Special Issue Updates on Prevention of Acute Heart Failure)
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30 pages, 4446 KiB  
Review
Electrical Transport Interplay with Charge Density Waves, Magnetization, and Disorder Tuned by 2D van der Waals Interface Modification via Elemental Intercalation and Substitution in ZrTe3, 2H-TaS2, and Cr2Si2Te6 Crystals
by Xiao Tong, Yu Liu, Xiangde Zhu, Hechang Lei and Cedomir Petrovic
Nanomaterials 2025, 15(10), 737; https://doi.org/10.3390/nano15100737 - 14 May 2025
Viewed by 628
Abstract
Electrical transport in 2D materials exhibits unique behaviors due to reduced dimensionality, broken symmetries, and quantum confinement. It serves as both a sensitive probe for the emergence of coherent electronic phases and a tool to actively manipulate many-body correlated states. Exploring their interplay [...] Read more.
Electrical transport in 2D materials exhibits unique behaviors due to reduced dimensionality, broken symmetries, and quantum confinement. It serves as both a sensitive probe for the emergence of coherent electronic phases and a tool to actively manipulate many-body correlated states. Exploring their interplay and interdependence is crucial but remains underexplored. This review integratively cross-examines the atomic and electronic structures and transport properties of van der Waals-layered crystals ZrTe3, 2H-TaS2, and Cr2Si2Te6, providing a comprehensive understanding and uncovering new discoveries and insights. A common observation from these crystals is that modifying the atomic and electronic interface structures of 2D van der Waals interfaces using heteroatoms significantly influences the emergence and stability of coherent phases, as well as phase-sensitive transport responses. In ZrTe3, substitution and intercalation with Se, Hf, Cu, or Ni at the 2D vdW interface alter phonon–electron coupling, valence states, and the quasi-1D interface Fermi band, affecting the onset of CDW and SC, manifested as resistance upturns and zero-resistance states. We conclude here that these phenomena originate from dopant-induced variations in the lattice spacing of the quasi-1D Te chains of the 2D vdW interface, and propose an unconventional superconducting mechanism driven by valence fluctuations at the van Hove singularity, arising from quasi-1D lattice vibrations. Short-range in-plane electronic heterostructures at the vdW interface of Cr2Si2Te6 result in a narrowed band gap. The sharp increase in in-plane resistance is found to be linked to the emergence and development of out-of-plane ferromagnetism. The insertion of 2D magnetic layers such as Mn, Fe, and Co into the vdW gap of 2H-TaS2 induces anisotropic magnetism and associated transport responses to magnetic transitions. Overall, 2D vdW interface modification offers control over collective electronic behavior, transport properties, and their interplays, advancing fundamental science and nanoelectronic devices. Full article
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17 pages, 3966 KiB  
Article
Study on Machining Parameters Analysis and Optimization for Material Removal Rate and Surface Roughness During Dry Turning of AZ31B Magnesium Alloy Using Ceramic-Coated Carbide Tool Inserts
by Thabiso Moral Thobane, Sujeet Kumar Chaubey and Kapil Gupta
Ceramics 2025, 8(2), 38; https://doi.org/10.3390/ceramics8020038 - 18 Apr 2025
Viewed by 432
Abstract
This paper presents research findings on the turning of AZ31B magnesium alloy using ceramic-coated tungsten carbide tool inserts in a dry environment. Fifteen experiments were conducted according to the Box–Behnken design (BBD) for the straight turning of AZ31B magnesium alloy to investigate the [...] Read more.
This paper presents research findings on the turning of AZ31B magnesium alloy using ceramic-coated tungsten carbide tool inserts in a dry environment. Fifteen experiments were conducted according to the Box–Behnken design (BBD) for the straight turning of AZ31B magnesium alloy to investigate the variations in two important machinability indicators, i.e., material removal rate ‘MRR’ and mean roughness depth ‘RZ’, with variations in cutting speed ‘CS’, feed rate ‘fr’, and depth of cut ‘DoC’. The cutting speed and feed rate had the maximum influence on the mean roughness depth and material removal rate, respectively. To address the challenge of optimizing conflicting machining responses, desirability function analysis (DFA) and grey relational analysis (GRA) were employed to identify the optimal turning parameters for conflicting machinability indicators or responses. These techniques enabled the simultaneous maximization of the material removal rate and the minimization of the mean roughness depth, ensuring an effective balance between productivity and surface quality. The optimal turning conditions—cutting speed of 90 m/min, feed rate of 0.2 mm/rev, and depth of cut of 1.0 mm—yielded the best multiperformance results with an MRR of 18,000 mm3/min and an RZ of 2.21 µm. Scanning electron microscope (SEM) analysis of the chip and flank surface of the cutting tool insert used in the confirmation tests revealed the formation of band-saw-type continuous chips and tool wear caused by adhesion and abrasion. Full article
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25 pages, 3041 KiB  
Article
Investigation of Surface Quality and Productivity in Precision Hard Turning of AISI 4340 Steel Using Integrated Approach of ML-MOORA-PSO
by Adel T. Abbas, Neeraj Sharma, Khalid F. Alqosaibi, Mohamed A. Abbas, Rakesh Chandmal Sharma and Ahmed Elkaseer
Processes 2025, 13(4), 1156; https://doi.org/10.3390/pr13041156 - 10 Apr 2025
Cited by 1 | Viewed by 653
Abstract
AISI 4340 steel has applications in gun barrels, where the surface quality of the barrel is the prime factor. This study explores the application of a machine learning (ML) approach to optimize the precision turning of an AISI 4340 steel alloy using both [...] Read more.
AISI 4340 steel has applications in gun barrels, where the surface quality of the barrel is the prime factor. This study explores the application of a machine learning (ML) approach to optimize the precision turning of an AISI 4340 steel alloy using both conventional and wiper tool nose inserts under varying cutting parameters, such as cutting speed, depth of cut, and feed rate. The analytical framework integrates experimental machining data with computational algorithms to predict key output parameters: surface roughness (Ra) and material removal rate (MRR). A Multi-Objective Optimization based on Ratio Analysis (MOORA) method is used for data normalization. Particle swarm optimization (PSO) further refines the process by optimizing the input parameters to achieve superior machining performance. Results show that under optimized conditions, a 118 m/min cutting speed, 0.22 mm depth of cut, and 0.2 mm/rev feed, wiper inserts provide a 50% improvement in Ra compared to conventional inserts, highlighting their potential for enhancing both productivity and efficiency. At the suggested setting, the surface roughness values are 0.59 µm for wiper inserts and 1.30 µm for conventional inserts, with a material removal rate of 4996.96 mm3/min. The developed empirical model serves as a powerful tool for improving precision hard-turning processes across manufacturing sectors. The present work employs the XGBoost model of ML along with MOORA and PSO to predict and optimize machining outcomes, advancing hard-turning practices by delivering quantifiable improvements in surface quality, material removal rate, and operational efficiency. Full article
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19 pages, 21924 KiB  
Article
Redesign of a Flange Wheel Used in an Airplane for Composite Manufacturing Made with a Mold with Removable Inserts Manufactured by Means of 3D Printing: A Comparison with the Current Conventional Alternative, a Turbine Wheel Machined out of Aluminum
by Carlos Javierre, Víctor Camañes, Julio Vidal, José Antonio Dieste and Angel Fernandez
Materials 2025, 18(6), 1296; https://doi.org/10.3390/ma18061296 - 15 Mar 2025
Viewed by 613
Abstract
This work presents the redesign of an aircraft aluminum turbine wheel into a thermoplastic composite flange wheel with the support of 3D printing technology, which increases the turbine efficiency thanks to the introduction of the flange geometry, not possible with the current machined [...] Read more.
This work presents the redesign of an aircraft aluminum turbine wheel into a thermoplastic composite flange wheel with the support of 3D printing technology, which increases the turbine efficiency thanks to the introduction of the flange geometry, not possible with the current machined aluminum part. This work seeks the reduction of the aircraft’s structural weight by replacing metallic components with thermoplastic alternatives and proves the feasibility of producing a complex geometry product through injection molding, paving the way for manufacturing intricate designs using removable inserts created via 3D printing. This work has been developed within the INN-PAEK project of the H2020-CLEAN SKY 2 program. The thermoplastic component is produced using an innovative process that employs removable inserts in the mold, and its development has followed following three steps: redesign of aluminum part according to functional and plastic materials requirements, design of the mold, and validation of real plastic parts by means of tomography. This paper highlights highly positive results for the project, influenced by the new plastic flange wheel’s ability to achieve both weight reduction and an overall efficiency enhancement that decreases the aircraft’s kerosene consumption, and proves that 3D printing is a highly potential technology for complex thermoplastic part tooling production. Full article
(This article belongs to the Special Issue Design and Application of Additive Manufacturing: 3rd Edition)
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12 pages, 3819 KiB  
Article
Lattice Design of an Intermediate-Energy Electron Storage Ring Dedicated to Materials Research
by Changliang Li, Jianhui Chen, Hailong Wu, Qinglei Zhang and Kun Wang
Appl. Sci. 2025, 15(5), 2541; https://doi.org/10.3390/app15052541 - 27 Feb 2025
Viewed by 790
Abstract
Storage ring X-ray light sources, which hold the great promises of high flux, high average brilliance, high stability, continuously adjustable spectra, and simultaneous multiple end-stations operations, have become indispensable tools for frontier research in diverse fields from materials science, condensed matter physics, chemistry, [...] Read more.
Storage ring X-ray light sources, which hold the great promises of high flux, high average brilliance, high stability, continuously adjustable spectra, and simultaneous multiple end-stations operations, have become indispensable tools for frontier research in diverse fields from materials science, condensed matter physics, chemistry, to life science, etc. Based on the double double-bend achromat (DDBA) lattice structure, an intermediate-energy electron storage ring with circumference of 288 m, emittance of 2.57 nm, is designed for dedicated materials research. Each cell of the storage ring consists of a 6.2 m-long straight section and a 1.86 m-short straight section, allowing more insertion devices to be accommodated in the entire ring. This lattice shows great nonlinear dynamic performances of large dynamic aperture and large local momentum aperture. Furthermore, the intra-beam scattering (IBS) effects under several circumstances, are also negligibly small. Full article
(This article belongs to the Special Issue Interdisciplinary Approaches and Applications of Optics & Photonics)
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18 pages, 5693 KiB  
Article
Mechanical Characterization and Modeling of Glass Fiber-Reinforced Polyamide Built by Additive Manufacturing
by Massimiliano Avalle and Mattia Frascio
Materials 2025, 18(4), 745; https://doi.org/10.3390/ma18040745 - 8 Feb 2025
Cited by 2 | Viewed by 803
Abstract
Additive manufacturing (AM) is an emerging technology with the greatest potential impact on many engineering applications. Among the AM technologies, material extrusion is particularly interesting for plastic components due to its versatility and cost-effectiveness. There is, however, a limited knowledge of design methods [...] Read more.
Additive manufacturing (AM) is an emerging technology with the greatest potential impact on many engineering applications. Among the AM technologies, material extrusion is particularly interesting for plastic components due to its versatility and cost-effectiveness. There is, however, a limited knowledge of design methods to predict the mechanical strength of parts built by material extrusion. The materials are polymers, sometimes also reinforced, and deposited in layers like in laminated composites. Therefore, the mechanical behavior and strength can be characterized and modeled with methods already known for composite materials. Such tools are the classical lamination theory (CLT) and the failure criteria for composites. This paper addresses an analysis of a composite material made of long-fiber glass in a polyamide matrix built by additive manufacturing; in this relatively new technique, a continuous fiber is inserted between layers of polyamide deposited from a wire with a fused filament fabrication (FFF) 3D printer. The mechanical behavior was studied from tensile tests that were carried out to demonstrate the feasibility of modeling with the mentioned tools, and the material properties for predicting the stiffness and strength of components built with that technique were identified. The results show that the classical models for the mechanical behavior of composite materials are well-suited for this material to predict the influence of the main building parameters. Full article
(This article belongs to the Section Mechanics of Materials)
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21 pages, 16367 KiB  
Article
Integration of Thermo-Responsive Materials Applied to Bio-Inspired Structures
by Elton Lima, Hilma Ferreira, Luís Mateus and Amilton Arruda
Biomimetics 2025, 10(2), 68; https://doi.org/10.3390/biomimetics10020068 - 22 Jan 2025
Viewed by 1303
Abstract
This paper investigates the integration of thermo-responsive materials into bio-inspired structures, combining biomimicry and adaptive technologies in architecture. A problem-based biomimetic approach and a morphological analogy with the plate-type snowflake—known for its lightness, transparency, and crystalline organisation—were adopted to develop the geometry of [...] Read more.
This paper investigates the integration of thermo-responsive materials into bio-inspired structures, combining biomimicry and adaptive technologies in architecture. A problem-based biomimetic approach and a morphological analogy with the plate-type snowflake—known for its lightness, transparency, and crystalline organisation—were adopted to develop the geometry of an architectural pavilion. This research highlights glass as a main constructive material, analysing the potential of thermochromic film and the hydrogel technique, both inserted in the context of thermo-responsiveness. In this regard, the focus is on adaptations to temperature changes, exploring how these materials can alter their properties in response to solar incidence, offering solutions for energy efficiency, thermal regulation, and environmental adaptation. The pavilion demonstrates that this integration is feasible, and this is supported by an interdisciplinary approach that combines materials science, bio-inspired design, and practical experimentation. It also highlights biomimicry’s fundamental role as a tool for guiding the development of innovative architectural geometries, while thermo-responsive materials expand the possibilities for creating structures that are adaptable to temperature variations and solar exposure. The conclusion points to the applicability and relevance of this combination, highlighting the transformative potential of thermo-responsive materials in architectural projects, especially in the development of lightweight, transparent, and environmentally responsive structures. Full article
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23 pages, 24751 KiB  
Article
From Powders to Performance—A Comprehensive Study of Two Advanced Cutting Tool Materials Sintered with Pressure Assisted Methods
by Kinga Momot, Piotr Klimczyk, Beata Leszczyńska-Madej, Marcin Podsiadło, Yuliia Rumiantseva and Agnieszka Gubernat
Materials 2025, 18(2), 461; https://doi.org/10.3390/ma18020461 - 20 Jan 2025
Viewed by 1048
Abstract
This paper presents a comprehensive study of two tool materials designed for the machining of Inconel 718 superalloy, produced through two distinct sintering techniques: High Pressure–High Temperature (HPHT) sintering and Spark Plasma Sintering (SPS). The first composite (marked as BNT), composed of 65 [...] Read more.
This paper presents a comprehensive study of two tool materials designed for the machining of Inconel 718 superalloy, produced through two distinct sintering techniques: High Pressure–High Temperature (HPHT) sintering and Spark Plasma Sintering (SPS). The first composite (marked as BNT), composed of 65 vol% cubic boron nitride (cBN), was sintered from the cBN–TiN–Ti3SiC2 system using the HPHT technique at a pressure of 7.7 GPa. The second composite (marked as AZW) was fabricated from the Al2O3–ZrO2–WC system using SPS at a pressure of 63 MPa. The final phase composition of BNT material differed significantly from the initial composition due to reactions occurred during sintering. In contrast, the phase composition of the AZW ceramic composite before and after sintering was similar. The materials exhibited high quality, as evidenced by a Young’s modulus of 580 GPa for BNT and 470 GPa for AZW, along with hardness of 26 GPa for BNT and 21 GPa for AZW. Both composites were used to prepare cutting inserts that were evaluated for their performance in machining Inconel 718 alloy. While both inserts showed durability comparable to their respective reference commercial inserts, they differed in performance and price relative to one another. Full article
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23 pages, 15156 KiB  
Article
Wear Resistance of Ceramic Cutting Inserts Using Nitride Coatings and Microtexturing by Electrical Discharge Machining
by Marina A. Volosova, Anna A. Okunkova, Elena Y. Kropotkina, Enver S. Mustafaev and Khasan I. Gkhashim
Eng 2025, 6(1), 11; https://doi.org/10.3390/eng6010011 - 9 Jan 2025
Cited by 1 | Viewed by 1261
Abstract
Today, the machining of heat-resistant alloys based on triple, quad, or penta equilibria high-entropy alloy systems of elements (ternary, quaternary, quinary iron-, titanium-, or nickel-rich alloys), including dual-phase by Gibb’s phase rule, steels of the austenite class, and nickel- and titanium-based alloys, are [...] Read more.
Today, the machining of heat-resistant alloys based on triple, quad, or penta equilibria high-entropy alloy systems of elements (ternary, quaternary, quinary iron-, titanium-, or nickel-rich alloys), including dual-phase by Gibb’s phase rule, steels of the austenite class, and nickel- and titanium-based alloys, are highly relevant for the airspace and aviation industry, especially for the production of gas turbine engines. Cutting tools in contact with those alloys should withstand intensive mechanical and thermal loads (tense state of 1.38·108–1.54·108 N/m2, temperature up to 900–1200 °C). The most spread material for those tools is cutting ceramics based on oxides, nitrides of the transition and post-transition metals, and metalloids. This work considers the wear resistance of the cutting insert of silicon nitride with two unique development coatings — titanium–zirconium nitride coating (Ti,Zr)N and complex quad nitride coating with TiN content up to 70% (Ti,Al,Cr,Si)N with a thickness of 3.8–4.0 µm on which microtextures were produced by the assisted electric discharge machining with the electrode-tool of ø0.25 mm. The microtextures were three parallel microgrooves of R0.13+0.02 mm at a depth of 0.025−0.05. The operational life was increased by ~1.33 when the failure criterion in turning nickel alloy was 0.4 mm. Full article
(This article belongs to the Section Materials Engineering)
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16 pages, 12008 KiB  
Article
Analysis of Tool Wear in Finish Turning of Titanium Alloy Ti-6Al-4V Under Minimum Quantity Lubrication Conditions Observed with Recurrence Quantification Analysis
by Joanna Lisowicz, Krzysztof Krupa, Kamil Leksycki, Rafał Rusinek and Szymon Wojciechowski
Materials 2025, 18(1), 79; https://doi.org/10.3390/ma18010079 - 27 Dec 2024
Cited by 2 | Viewed by 979
Abstract
Titanium alloys, particularly Ti-6Al-4V, are widely used in many industries due to their high strength, low density, and corrosion resistance. However, machining these materials is challenging due to high strength at elevated temperatures, low thermal conductivity, and high chemical reactivity. This study investigates [...] Read more.
Titanium alloys, particularly Ti-6Al-4V, are widely used in many industries due to their high strength, low density, and corrosion resistance. However, machining these materials is challenging due to high strength at elevated temperatures, low thermal conductivity, and high chemical reactivity. This study investigates Recurrence Plot (RP) and Recurrence Quantification Analysis (RQA) to analyze tool wear during the finish turning of Ti-6Al-4V. The tests were conducted under Minimum Quantity Lubrication (MQL). Three inserts (two coated, one uncoated) were tested, and tool life was evaluated based on material removal volume. The issue of tool exploitation and process reliability is crucial, as it directly impacts machining performance. Results show that the uncoated insert outperformed the coated ones. RQA parameters indicated a stable-to-unstable transition in coated inserts but not in the uncoated insert. This suggests that recurrence analysis can monitor cutting dynamics in coated insert machining, but further research is needed for uncoated tools. This paper’s novelty lies in applying RP and RQA to diagnose tool wear in titanium alloy machining under MQL conditions, a method not previously explored in this context. Full article
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17 pages, 1173 KiB  
Systematic Review
Safety and Accuracy of Guided Interradicular Miniscrew Insertion: A Systematic Review and Meta-Analysis
by Margalida Santmartí-Oliver, Adrià Jorba-García, Tania Moya-Martínez, Cristina de-la-Rosa-Gay and Octavi Camps-Font
J. Clin. Med. 2024, 13(24), 7697; https://doi.org/10.3390/jcm13247697 - 17 Dec 2024
Cited by 1 | Viewed by 1049
Abstract
Background: Achieving ideal anchorage is crucial in orthodontics for controlled tooth movement. Miniscrews (MSs) have improved skeletal anchorage, but freehand placement poses risks like root damage and limited precision. Guided techniques, including radiographic guides and computer-assisted methods (static [sCAS] and dynamic [dCAS]), [...] Read more.
Background: Achieving ideal anchorage is crucial in orthodontics for controlled tooth movement. Miniscrews (MSs) have improved skeletal anchorage, but freehand placement poses risks like root damage and limited precision. Guided techniques, including radiographic guides and computer-assisted methods (static [sCAS] and dynamic [dCAS]), were developed to enhance accuracy and safety. Objective: This systematic review and meta-analysis aimed to evaluate the safety and accuracy of MS placement using different guidance approaches. Materials: A systematic search up to March 2024 identified studies on guided MS insertion, assessing safety (root contact/damage) and accuracy (angular, coronal, and apical deviations) of guided vs. freehand placement. Two reviewers assessed the risk of bias and study quality using RoB 2 for RCTs, NOS for cohort studies, and an adapted tool for pre-clinical studies. Random-effects meta-analysis was performed for studies with common parameters, and safety outcomes were pooled using logit-transformed proportions. Heterogeneity was evaluated with I² and χ² tests. Results: Eleven studies (652 MSs) were included, though no dCAS studies were analyzed. The only RCT had “some concerns” regarding risk of bias, cohort studies ranged from medium to low quality, and most pre-clinical studies had high bias risk. sCAS significantly reduced root damage compared to freehand methods (OR = 0.11; 95% CI: 0.04–0.36; p < 0.001; I² = 1%) and reduced angular and linear deviations. Due to heterogeneity, no quantitative synthesis of accuracy outcomes was performed. Conclusions: sCAS improves the safety and accuracy of MS insertion compared to freehand and radiographic guide methods. These results highlight the clinical benefits of sCAS in orthodontics. Future studies should refine protocols and explore dCAS for further accuracy improvements. Full article
(This article belongs to the Special Issue Research Progress in Osseointegrated Oral Implants)
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