Search Results (388)

This study analyzes the joint deformation behavior of low-alloy steel P355GH and commercially pure titanium Grade 1 in thick bimetallic pack assemblies during high-temperature vacuum roll bonding (HTVRB). Rheological properties were determined using a Gleeble 3800 (800–1000 °C, 0.1–10 s⁻¹). A 3D finite element model was developed and validated against laboratory rolling (error < 6% for force, <10% for layer geometry). Four sealed pack configurations were analyzed: nominally symmetrical (A1), asymmetrical with thin cover (A2), asymmetrical with thick cover (A3), and symmetrical (A4). For the first time, the effect of intensive combined titanium redistribution during initial rolling was quantitatively described, identified as the primary cause of longitudinal thickness variation (up to Δ = 125%) and deformation non-uniformity (ϑ = 0.32–0.96). Recommendations for industrial rolling have been established. High single-pass reduction (~20% initial passes) exacerbates titanium redistribution, risking delamination and equipment failure. A two-phase roughing strategy is recommended: a first phase with gradual reductions (5–10%) to suppress titanium flow until bonding initiation (40–50% total reduction); a second phase with higher reductions to ensure bonding and refine brittle intermetallic and carbide phases. The findings support production of geometrically precise large-sized titanium clad steel plates for power engineering and other applications. Full article

Two-dimensional (2D) materials exhibit electronic and collective excitation properties that are highly sensitive to surface chemistry and thickness, requiring surface-sensitive characterization at low electron energies. Here, we investigate graphene, hexagonal boron nitride (h-BN), molybdenum disulfide (MoS₂), and titanium carbide (Ti₃C₂) MXene using an advanced home-built scanning low-energy electron microscopy system combined with time-of-flight electron spectroscopy (SLEEM/ToF). The system uniquely records electron energy-loss spectra (EELS) from transmitted electrons rather than from the reflected electrons used in conventional SLEEM. Compared with high-energy EELS, our low-energy ToF-EELS approach offers enhanced surface sensitivity and reduced beam-induced damage, enabling direct probing of π and π + σ plasmon excitations. Additionally, complementary techniques, including scanning transmission electron microscopy (STEM), Raman spectroscopy, and X-ray photoelectron spectroscopy (XPS), were employed to characterize structural and chemical properties. EELS were acquired for all investigated 2D materials at electron landing energies of 500–1500 eV, and in the 5–50 eV range for selected materials, including graphene and MoS₂. Analysis of these spectra enabled determination of the average plasmon positions across the measured energy range for all studied materials. Furthermore, a quantitative determination of the inelastic mean free path (IMFP) was achieved for graphene in the 10–50 eV range, yielding a value of 1.9 ± 0.2 nm. These results demonstrate the potential of SLEEM–ToF for surface-sensitive analysis of 2D materials. Full article

This study investigates how sintering temperature affects phase evolution, titanium carbide (TiC) formation, and oil-repellent performance in TiO₂–carbon-coated 304 stainless-steel mesh for oil–water separation applications. Coated meshes sintered at 400, 500, 600, 700, and 800 °C were evaluated using gravity-driven oil permeation tests with 5W-20 motor oil and oil contact-angle measurements, while coating morphology, composition, and phase evolution were characterized by SEM, EDS, and XRD. Sintering temperature strongly influenced coating structure and wettability. Among the tested conditions, the mesh sintered at 600 °C showed the highest oil contact angle (105°) and the highest initial oil retention efficiency (80%), indicating the most favorable balance between oleophobicity and coating stability within the tested range. XRD analysis showed that 600 °C corresponded to the onset of the anatase-to-rutile transition and the initial formation of TiC. These results suggest that intermediate sintering temperatures can provide a favorable balance between retention of beneficial anatase content and enhanced interfacial interaction within the TiO₂–carbon coating. Within the tested conditions, 600 °C was the best-performing sintering condition among the temperatures examined for this coating system. Full article

To address the issues of high cutting temperatures and severe tool wear during titanium alloy machining, this study proposes a hybrid surface modification strategy combining micro-textures and multicomponent titanium nitride (TiN)-based coatings on cemented carbide tools. Using YG8 cemented carbide as the substrate, micro-dimple textures were fabricated by fiber laser, and three coatings with different architectures (TiAlSiN, TiSiN/TiAlN, and TiSiN/TiAlSiN/TiAlN) were deposited via multi-arc ion plating technology. Based on a two-factor (texture diameter and texture spacing) and three-level orthogonal experiment, the evolution behaviors of surface morphology, phase composition, and mechanical properties of the textured multicomponent TiN-based coatings were systematically characterized and comparatively analyzed. The results reveal that: compared to the monolithic-structured TiAlSiN coating, the TiSiN/TiAlSiN/TiAlN and TiSiN/TiAlN composite coatings with multilayered composite structures can effectively relieve the residual stress inside the film–substrate system, and significantly suppress the phenomena of coating cracking and localized spallation caused by irregular protrusions of the recast layer at the micro-texture edges. X-ray diffraction (XRD) and crystallite size analyses indicate that the amorphous Si₃N₄ phase promoted by the Si element in the composite coatings effectively impedes the growth of TiN columnar crystals, achieving significant grain refinement. Mechanical property tests confirm that the existence of multicomponent composite interfaces effectively hinders dislocation movement. Among them, the textured TiSiN/TiAlSiN/TiAlN composite coating exhibits the optimal comprehensive performance; its microhardness, nanohardness, and H/E ratio (characterizing the resistance to plastic deformation) are increased by 17.94%, 8%, and approximately 45%, respectively, compared to those of the textured TiAlSiN coating. This study deeply elucidates the synergistic strengthening and toughening mechanisms between micro-texture parameters and the internal structures of the coatings, providing important theoretical guidance and experimental data support for the surface design of long-lifespan tools oriented towards the high-efficiency machining of titanium alloys. Full article

The development of multilayer coatings based on titanium carbides and nitrides remains one of the most active areas in materials science, owing to their ability to markedly enhance wear resistance and extend the service life of machine components. Particular interest is currently focused on tailoring conventional TiN/TiCN architectures through alloying metal additions. In this study, the tribological and mechanical performance of aluminum- and zirconium-doped TiN/TiCN multilayer coatings deposited by direct-current magnetron sputtering onto 41Cr4 steel was investigated. The morphology, elemental distribution, and phase constitution of the multilayer coatings were examined. It is shown that increasing the number of bilayers from two to four in TiN/TiCN–based multilayer coatings leads to improved tribomechanical characteristics. It was determined that zirconium provides a more pronounced beneficial effect than aluminum. The four-bilayer TiZrN/TiZrCN coating simultaneously exhibited the lowest coefficient of friction (0.11) and wear rate (10⁻⁶ mm³ m⁻¹ N⁻¹) at a hardness of 16.4 GPa. Full article

Boron carbide (B₄C)-reinforced metal matrix composites (MMCs) are promising candidates for biomedical implants due to their mechanical properties and potential biological compatibility. In this study, in vitro biocompatibility and cytotoxicity of B₄C-reinforced CoCrMo, Ti, and 17-4 PH alloys were systematically evaluated using human osteoblast (HOB) cells. Composites were fabricated via powder metallurgy with varying B₄C reinforcement ratios (CoCrMo and Ti: 5–10 wt%; 17-4 PH: 3–12 wt%). Extracts prepared according to ISO 10993-12 standards were applied at different concentrations (100%, 50%, 25%, 12.5%) to assess cell viability using the MTT assay over 24, 48, and 72 h. Results demonstrated a clear dose-dependent cytotoxic effect across all composite systems. Ti composites exhibited the highest biocompatibility, with cell viability largely preserved even at higher B₄C ratios. CoCrMo composites showed moderate cytotoxicity, which decreased upon extract dilution, indicating low-concentration compatibility. In contrast, 17-4 PH composites revealed significant cytotoxicity at higher extract concentrations, exacerbated by increasing B₄C content. Literature-supported findings confirm that B₄C incorporation enhances hardness, wear resistance, and elastic modulus, yet excessive reinforcement can induce local stress and particle detachment, affecting cellular tolerance. Diluted extracts of Ti and CoCrMo composites maintained cell viability at a biocompatible level consistent with ISO 10993-5 criteria. These results highlight the promising biocompatibility of B₄C-reinforced Ti and CoCrMo alloys for biomedical applications and provide a biological basis for the design of next-generation composite implants. Full article

As a prospective two-dimensional conductive filler, titanium carbide (MXene) can remarkably boost the dielectric constant (ε) of polymer composites at low loadings. Nevertheless, the accompanied large dielectric loss (tan δ) and leakage current greatly limit their practical applications in dielectric-related fields. To tackle this dilemma, an organic polydopamine (PDA) shell was coated on an MXene surface via a self-polymerization method, and the dielectric properties of PDA-modified MXene/poly(vinylidene fluoride) (PVDF) were explored. The findings show that, in comparison to unmodified MXene/PVDF, MXene@PDA/PVDF retains a high ε and improved breakdown strength (E_b). It further realizes a notable decrease in both tan δ and electrical conductivity. The introduced PDA interlayer serves to effectively separate adjacent MXene nanosheets, which inhibits the development of conductive paths and introduces charge traps to restrict carrier migration, thus reducing tan δ. Further, the interlayer not only improves the interfacial compatibility, but also mitigates strong dielectric mismatch between MXene and PVDF, which facilitates the homogeneous redistribution of the local electric field, contributing to enhanced E_b. Theoretical fitting and simulation studies unlock the profound polarization mechanisms and charge migration modulated by the PDA interlayer. The resulting Mxene@PDA/PVDF exhibits concurrently elevated ε (35.68) and enhanced E_b (12.94 kV/mm), as well as low tan δ (0.34) at 10³ Hz and 7 wt% filler loading, which is not achievable in neat MXene/PVDF. This work demonstrates that core–shell interfacial engineering offers an effective strategy for designing flexible polymer dielectrics with superior dielectric performances, showcasing potential applications in energy storage, advanced power systems and flexible electronics. Full article

Aqueous supercapacitors are a class of crucial high-power, long-life, safe and reliable energy storage devices, with their performance fundamentally dependent on electrode materials. Two-dimensional (2D) vanadium-based MXenes, possessing rich multivalent redox activity and tunable layered structures, have emerged as one of highly promising electrode candidates, exhibiting significantly superior specific capacitance and pseudocapacitive properties compared to conventional Ti₃C₂T_z. To overcome inherent limitations in conductivity and structural stability, this review summarizes strategies for regulating composition and microstructure through transition metal solid solution and medium-/high-entropy design. These approaches synergistically optimize electron conduction, expand ion migration pathways, and suppress electrode degradation, thereby comprehensively enhancing rate performance, cycle life, and energy density. This review systematically reveals the composition–structure–performance relationships, providing critical design insights and theoretical foundations for developing next-generation high-performance, long-life aqueous MXene-based supercapacitors. Full article

Neural interfaces created using thin-film fabrication rely primarily on conductive metal traces for electrical interconnects. Here, we explore the use of tantalum (Ta) metal interconnects as a replacement for noble-metal interconnects such as Au, Pt or Ir. Ta has been investigated previously for interconnect metallization in flexible silicon ribbon cables, but the structure and properties of tantalum for neural device metallization have not been extensively reported. In the present work, Ta metal was sputter-deposited onto amorphous silicon carbide (a-SiC), with and without a base titanium (Ti) adhesion layer, and investigated as interconnect metallization. In the absence of a Ti adhesion layer, resistivity measurements revealed a factor of six difference between Ta resistivity depending on the presence of the Ti base layer, with direct deposition on a-SiC nucleating high resistivity β-Ta (ρ = 197 ± 31 µΩ·cm, mean ± standard deviation) and Ta deposited on Ti nucleating low resistivity α-Ta (ρ = 35 ± 6 µΩ·cm). X-ray diffraction confirmed the existence of the two crystal structures. Ta feature sizes of 2 µm were created using photolithography and reactive ion etching (RIE). Finally, planar microelectrode array test structures using α-Ta and Au trace metallization with low-impedance ruthenium oxide (RuO_x) electrodes were fabricated and investigated by cyclic voltammetry (CV) and current pulsing in saline. These devices underwent 500 CV cycles between −0.6 and +0.6 V without evidence of degradation. In response to charge-balanced, biphasic current pulses at 4 nC/phase, a 21 mV increase in access voltage was observed with α-Ta metallization compared to Au. These results warrant further investigation of Ta as thin-film metallization interconnects for neural interface devices. Full article

Modern materials science is focused on the development of steels with a range of performance characteristics, including high strength, wear resistance, corrosion resistance, and long-term performance in various conditions. Special attention is paid to the control of the microstructure of steels at the crystallization stage, which allows for the improvement of metal properties without significantly increasing the cost of the manufacturing process. One of the promising methods of microstructural engineering is the modification of steels with dispersed particles of refractory compounds, such as titanium carbide (TiC), zirconium carbide (ZrC), and tungsten carbide (WC). However, the processes of dissolution, dissociation, and interaction of such ceramic particles with the metal melt, as well as their influence on the formation of the microstructure and properties under the conditions of non-equilibrium crystallization, which is typical for centrifugal casting, are not sufficiently studied for austenitic stainless steels. In this work, the influence of dispersed carbide particles of TiC, ZrC, and WC, which are introduced into the melt of austenitic stainless steel (Cr ≈ 18%, Ni ≈ 10%) during centrifugal casting, on the redistribution of alloying elements, the formation of the microstructure, and the mechanical properties of the material is investigated. Special attention is paid to the kinetic nature of the dissolution and interaction of the carbides with the melt, as well as the directional distribution of elements across the cross-section of the billets. The study includes the analysis of the distribution of Ti, W, and Zr across the cross-section of the centrifugally cast billets, the study of the microstructure and phase composition of the inclusions using SEM/EDS, and mechanical testing. It is found that the implementation of dispersion hardening leads to an increase in the tensile strength by up to ~22% compared to the initial alloy (from 496 to 612 MPa), while the impact strength decreases by 5–25% (from 110 to 82 J/cm²) depending on the type and quantity of the introduced particles. The analysis of microhardness shows the presence of a gradient of local properties across the cross-section of the centrifugally cast billets, with microhardness values ranging from ~110 to 195 HV0.5. For the modified samples, the relative difference between the inner and outer zones is ~5–20%, reflecting the combined effect of non-equilibrium solidification, redistribution of alloying elements, formation and spatial distribution of secondary phases, and local structural heterogeneity. These results confirm the possibility of controlling the distribution of properties within a single billet. Full article

Titanium carbonitride (TiCN) has emerged as a significant material, bridging the gap between traditional binary carbides and nitrides to offer a comprehensive combination of superior mechanical strength, exceptional wear resistance, and excellent chemical stability. This review comprehensively surveys the research progress in TiCN materials, tracing their evolution from coating technologies to the forefront of nanoparticle synthesis and application. We begin by examining conventional physical vapor deposition (PVD) and chemical vapor deposition (CVD) techniques for producing TiCN coatings, highlighting their roles in extending the service life of cutting tools, forming tools, and components subjected to abrasive and corrosive environments. The discussion then shifts to the synthesis of TiCN nanoparticles, covering advanced methods such as laser ablation, solvothermal processes, and precursor pyrolysis, with a critical analysis of their advantages and limitations in controlling particle size, morphology, and stoichiometry. The enhancement in the nanoscale formulation of TiCN on mechanical properties including hardness, fracture toughness, and load-bearing capacity is through grain refinement and nanocomposite strengthening mechanisms. Furthermore, the review delves into the corrosion protection mechanisms imparted by TiCN, whether as a dense coating/film or as a reinforcing nanophase in composite matrices. Finally, we identify current challenges in scalable synthesis and phase stability, and propose future directions, such as the development of multi-functional TiCN-based nanocomposites and hybrid coating architectures for next-generation applications in extreme environments. This work aims to provide a structured reference that connects fundamental material properties with applied technological advancements across the micro- to nanoscale. Full article

In this study, the diffusion barrier performance of TiN and SiC layers was investigated in Si/TiN/Cu, Si/TiN/SiC/Cu, and Si/SiC/TiN/Cu multilayer structures to address copper diffusion issues at silicon interfaces in microelectronics. Samples were annealed in argon at 500–800 °C for 30 min, and diffusion behavior was analyzed using X-ray diffraction (XRD) and sheet resistance measurements. The Cu₃Si phase formed at 600 °C in the Si/TiN/Cu system, while no Cu₃Si appeared in the Si/SiC/TiN/Cu system up to 700 °C, indicating improved stability. Complete copper diffusion occurred in all systems at 800 °C. Sheet resistance measurements corroborated the XRD findings, demonstrating that multilayer structures incorporating TiN and SiC significantly enhance thermal stability and suppress copper diffusion. Comparison of Si/SiC/TiN/Cu and Si/TiN/SiC/Cu stacks annealed at 700 °C revealed that the stability of TiN depends on layer sequence, with SiC effectively blocking Cu migration into TiN when placed adjacent to Cu. Structural and morphological properties of TiN films were also examined, confirming their suitability as diffusion barriers. Additionally, the feasibility of forming a low-resistivity TiSi₂ layer through a single annealing step to create a TiSi₂/TiN system was explored, highlighting potential applications in advanced device integration. Full article

Photodynamic antibacterial therapy presents a promising strategy for combating bacterial infections due to its non-invasive nature and low potential for inducing resistance. In this work, we developed a series of electron beam-modified graphitic carbon nitride (g-C₃N₄, CN) and titanium carbide (Ti₃C₂, TC) nanocomposites, which were subsequently incorporated into polyvinyl alcohol/sodium alginate (PVA/SA) hydrogels through physical cross-linking. The optimized 200CN/1TC composite hydrogel (where 200CN denotes 200 kGy irradiation dose, and 1TC represents 1 wt% TC content) maintained excellent biocompatibility with cell viability exceeding 80% even at the highest nanomaterial loading (8% 200CN/1TC). Notably, the 8% 200CN/1TC composite hydrogel displayed substantial antibacterial activity, forming inhibition zones of 12.3 mm and 10.8 mm against Staphylococcus aureus and Escherichia coli, respectively. The improved performance may be explained by the combined effects of enhanced electron transfer between the component materials and the unique two-dimensional structure of the nanocomposites, though further investigation is required to fully elucidate the underlying mechanisms. This study provides a feasible approach for developing efficient antibacterial hydrogel systems and offers valuable perspectives on the design of nanomaterial-based biomedical materials for wound healing and infection control applications. Full article

Titanium carbide has developed into an exceptional reinforcement contender in Aluminium Matrix Composites (AMCs) because of its greater characteristics such as elevated hardness, elevated elastic modulus, low heat conductivity, and constancy at moderately elevated temperatures. Furthermore, it is consequently selected as the reinforcing segment in AMCs because of its good thermodynamic and wettability stability inside the aluminium melt pool. In this work, titanium carbide powder was mixed to distinguish AlSi₁₀Mg strengthening by the additive manufacturing (AM) process in the category of powder bed identified as Powder Bed Fusion (PBF). The objective of the study was to have homogeneously mixed powders for processing on the reinforcement of AlSi₁₀Mg with TiC. Different characterisation procedures were carried out, such as scanning electron microscope energy dispersive X-ray spectroscopy (SEM-EDS), pycnometry, and thermogravimetric analysis (TGA). The advancement of powder density from 2.65 to 2.72 g/cm³ and surface area from 0.02 to 0.14 m²/g was accomplished. The modelling findings concurred that the addition of Ti and C increases the density of the alloy, with Ti contributing more to AlSi than C. It was deduced that with Ti and C added to the system, the bulk modulus increases, with Al₆Si₈TiC having the largest value of 80.34 GPa. Full article

The article considers issues related to improving the surface characteristics of titanium Gr2 using one of the lightest, cheapest and most ecological methods—electrospark deposition with low pulse energy and with ultradisperse electrodes TiB₂-TiAl with nanosized additives of NbC and ZrO₂. Using profilometric, metallographic, XRD, SEM and EDS methods, the change in the geometric characteristics, composition, structure, micro and nanohardness of the coatings as a function of the electrical parameters of the ESD regime has been studied. The results show that the use of TiB₂-TiAl electrodes and low pulse energy allows the formation of dense, continuous and uniform coatings that demonstrate a significant reduction in roughness, inherent irregularities and structural defects of electrospark coatings. Coatings with minimal defects, with crystalline–amorphous structures, with newly formed intermetallic and wear-resistant double and triple phases of the type AlTi₃, TiAl₃, TiB, TiN_0.3, Al₂O₃, AlB₂, TiC_0.3N_0.7, Ti_3.2B_1.6N_2.4, Al_2.86O_3.45N_0.55 have been obtained. Possibilities have been found for controlling and obtaining specific values for the roughness and thickness of coatings in the ranges Ra = 1.5–3.2 µm and δ = 8–19.5 µm, respectively. The electrical parameters of the modes ensure the production of coatings with previously known thickness and roughness, with increased microhardness up to 13 GPa, with the maximum possible content of deliberately synthesized high-hard phases and with ultra-fine-grained structures have been defined. Full article