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29 pages, 4033 KB  
Review
Titanium Dioxide Nanoparticle-Driven Metabolic and Molecular Reprogramming in Cyanobacteria
by Shyama Malika Malwalage, Mst Sayadujjhara and Viji Sitther
Molecules 2026, 31(17), 2983; https://doi.org/10.3390/molecules31172983 - 26 Aug 2026
Abstract
Cyanobacteria are promising platforms for bioenergy, carbon sequestration, and bioproduct synthesis, but their photosynthetic efficiency is limited by suboptimal light utilization, electron transport constraints, and environmental stress. Titanium dioxide nanoparticles (n-TiO2) have emerged as powerful photocatalytic materials that can enhance light [...] Read more.
Cyanobacteria are promising platforms for bioenergy, carbon sequestration, and bioproduct synthesis, but their photosynthetic efficiency is limited by suboptimal light utilization, electron transport constraints, and environmental stress. Titanium dioxide nanoparticles (n-TiO2) have emerged as powerful photocatalytic materials that can enhance light absorption, modulate electron transport, and influence the redox balance in biological systems. This review advances the concept of photocatalytic-biological coupling, in which n-TiO2 functions as artificial light amplifiers that augment cyanobacterial photosynthesis. Current evidence on the physicochemical properties of n-TiO2, their interactions with cyanobacterial cells, and their effects on photosystems, electron transport chains, and downstream metabolic processes is examined. Particular emphasis is placed on the integration of photophysical and biological mechanisms, including reactive oxygen species (ROS)-mediated signaling, proton motive force (PMF) enhancement, and adenosine triphosphate (ATP) synthesis. Emerging approaches, including nano–bio interface engineering, environmental biotechnology applications, and artificial intelligence-guided optimization, are highlighted. By bridging photophysics, cellular bioenergetics, and computational design within a unified mechanistic framework, this review establishes the scientific foundation needed to translate photocatalytic–biological coupling into scalable and biotechnologically deployable nano-enabled photosynthetic systems. Full article
(This article belongs to the Special Issue Featured Reviews in Nanochemistry 2026)
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17 pages, 6723 KB  
Article
Microstructural and Mechanical Properties of Titanium Boride Coatings Fabricated by an Electron Beam Surface Modification
by Fatme Padikova, Ivana Ilievska, Lyubomira Veleva, Tatyana Koutzarova, Georgi Kotlarski, Nikolay Nedyalkov, Maria Ormanova, Vladimir Dunchev, Borislav Stoyanov and Stefan Valkov
J. Manuf. Mater. Process. 2026, 10(9), 313; https://doi.org/10.3390/jmmp10090313 - 25 Aug 2026
Abstract
The development of titanium-based surface alloys and coatings that combine extreme hardness with sufficient toughness remains a major challenge for components operating under severe friction and wear conditions. In this work, titanium–boride composite coatings were synthesized on commercially pure titanium by scanning electron [...] Read more.
The development of titanium-based surface alloys and coatings that combine extreme hardness with sufficient toughness remains a major challenge for components operating under severe friction and wear conditions. In this work, titanium–boride composite coatings were synthesized on commercially pure titanium by scanning electron beam surface alloying of preplaced boron. The influence of beam power (900, 1200, and 1500 W) on phase formation, microstructural evolution, and mechanical performance was systematically investigated. At 900 W, insufficient melting resulted in chemically and structurally heterogeneous coatings containing unreacted boron. Increasing the beam power to 1200 W promoted the formation of TiB and TiB2 phases, leading to a maximum microhardness of approximately 5500 HV0.2. At 1500 W, complete boron incorporation produced a graded architecture consisting of a Ti/TiB surface layer and a TiB2-rich sublayer. This hierarchical microstructure exhibited a favorable combination of high hardness and the lowest coefficient of friction (0.21), representing a reduction of more than 50% compared with the untreated titanium substrate. These findings establish a clear relationship between electron beam processing conditions, microstructural development, and mechanical performance, demonstrating that scanning electron beam surface alloying is an effective strategy for tailoring high-performance Ti–B composite surfaces. The developed coatings show strong potential for aerospace and other advanced engineering applications requiring lightweight materials with high hardness and low friction. Full article
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26 pages, 5892 KB  
Article
Three-Dimensional Titanium Substrates with Anodic TiO2 Layers for Enhanced Time-Dependent Corrosion Protection in Biomedical Environments
by Małgorzata Fus, Jakub Skibiński, Agnieszka Chmielewska-Wysocka, Wojciech Święszkowski, Grzegorz Dariusz Sulka and Magdalena Jarosz
Molecules 2026, 31(17), 2959; https://doi.org/10.3390/molecules31172959 - 24 Aug 2026
Abstract
Enhancing the performance of titanium biomaterials remains a critical challenge in the development of durable implant materials, particularly under complex physiological conditions where corrosion processes are influenced by interactions with biological species. Electrochemical oxidation has emerged as a promising approach for generating nanostructured [...] Read more.
Enhancing the performance of titanium biomaterials remains a critical challenge in the development of durable implant materials, particularly under complex physiological conditions where corrosion processes are influenced by interactions with biological species. Electrochemical oxidation has emerged as a promising approach for generating nanostructured titanium dioxide layers, which can improve corrosion resistance. In this study, nanostructured oxide layers were synthesized on additively manufactured 3D titanium scaffolds via anodization in a fluoride-containing ethylene glycol and water electrolyte. Corrosion resistance was systematically evaluated using open-circuit potential measurements, Tafel analysis, and electrochemical impedance spectroscopy, considering the effects of biological medium composition and prolonged exposure to corrosive conditions. The main scientific contribution of this work is the elucidation of the time-dependent corrosion behavior and electrochemical stability of anodized additively manufactured titanium scaffolds under physiological exposure conditions. The results demonstrated that the medium composition significantly influenced the properties of the anodized materials, primarily due to the adsorption of medium species on the nanostructured surface. Prolonged exposure tests further confirmed the superior durability of the coatings, which is attributed to the formation of a protective protein layer that enhances corrosion resistance in aggressive environments. These findings advance the understanding of time-dependent corrosion behavior in complex biological environments and highlight the effectiveness of nanostructured oxide layers in maintaining the electrochemical stability of titanium biomaterials during prolonged exposure. Combined with additive manufacturing, this approach represents a promising route toward the development of patient-specific implants with enhanced durability and long-term functionality for bone regeneration applications. Full article
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18 pages, 6902 KB  
Article
Nitrogen-Doped Carbon Dot/TiO2 Hybrid Composites Induce Light-Dependent ROS-Mediated Cytotoxicity in Cancer Cells
by Assia Azouaghe, Florence Back, Walid Daoudi, Abdelmalik El Aatiaoui, Céline Spack, Diana Potes Vecini and David Hoogewijs
Biomolecules 2026, 16(9), 1229; https://doi.org/10.3390/biom16091229 - 24 Aug 2026
Abstract
Photodynamic therapy (PDT) exploits photoactivated materials that generate reactive oxygen species (ROS) to induce selective cancer cell death. Nitrogen-doped carbon dots (N-CDs) have emerged as promising photosensitizers owing to their favorable optical properties, while hybridization with titanium dioxide (TiO2) may further [...] Read more.
Photodynamic therapy (PDT) exploits photoactivated materials that generate reactive oxygen species (ROS) to induce selective cancer cell death. Nitrogen-doped carbon dots (N-CDs) have emerged as promising photosensitizers owing to their favorable optical properties, while hybridization with titanium dioxide (TiO2) may further enhance photoinduced ROS generation through improved charge separation. Here, we synthesized a series of N-CD/TiO2 hybrid composites with varying TiO2 content using a hydrothermal approach and systematically investigated the relationship between their physicochemical characteristics and biological activity. The hybrid materials were characterized by Fourier-transform infrared spectroscopy, X-ray diffraction, scanning electron microscopy, dynamic light scattering, and UV–visible spectroscopy. Among the formulations investigated, the composite containing 90% N-CDs and 10% TiO2 (N-CDs10T) exhibited the smallest hydrodynamic diameter, a relatively narrow particle size distribution, favorable optical properties, and the strongest irradiation-dependent biological responses. Biological activity was evaluated in A549 lung adenocarcinoma and Kelly neuroblastoma cells. Under dark conditions, all formulations displayed relatively low intrinsic cytotoxicity. Following irradiation with 365 nm UVA light, however, N-CDs10T induced a marked increase in intracellular ROS production, activation of antioxidant response element (ARE)-dependent signaling, disruption of cell-cycle progression, apoptosis-associated cell death, and inhibition of cell proliferation and migration. Kelly cells exhibited greater sensitivity than A549 cells, with IC50 values decreasing from 0.98 mg/mL under dark conditions to 0.52 mg/mL following irradiation. Collectively, these findings demonstrate that N-CD/TiO2 hybrid composites function as photoresponsive materials that enhance ROS-mediated cytotoxicity upon light activation. Beyond demonstrating phototoxicity, this study systematically links hybrid composition with oxidative stress signaling and multiple cellular responses, providing a comprehensive biological evaluation of N-CD/TiO2 hybrid materials. While additional studies are required to identify the predominant ROS, evaluate selectivity in non-malignant cells, and optimize activation at clinically relevant wavelengths, the present work establishes a proof of concept for the development of N-CD/TiO2 hybrid composites for photodynamic applications. Full article
(This article belongs to the Section Bio-Engineered Materials)
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22 pages, 32457 KB  
Article
Preparation and Characterization of the Properties of Atmospheric Plasma-Sprayed Sr/Mg-Doped Bioactive Glass Coatings on Titanium Alloys
by Da Zeng, Yanwen Chen, Jianfeng Chen, Cijun Shuai, Fangwei Qi, Peilin Chen and Deping Wang
Materials 2026, 19(17), 3596; https://doi.org/10.3390/ma19173596 - 24 Aug 2026
Abstract
Titanium alloys are widely used in clinical settings due to their excellent mechanical properties and biocompatibility. However, the biologically inert surface of titanium alloys limits interfacial bioactivity and bone integration, which may compromise long-term implant stability. Therefore, this study innovatively proposes a synergistic [...] Read more.
Titanium alloys are widely used in clinical settings due to their excellent mechanical properties and biocompatibility. However, the biologically inert surface of titanium alloys limits interfacial bioactivity and bone integration, which may compromise long-term implant stability. Therefore, this study innovatively proposes a synergistic “composition design and process adaptation” strategy. Specifically, borosilicate bioactive glasses (BSBGs) with a high B2O3 content (36 mol%), co-doped with strontium (Sr) and magnesium (Mg), were designed and systematically compared with Sr/Mg-doped silicate bioactive glasses (SBGs). Both glasses were subsequently deposited onto Ti6Al4V substrates using atmospheric plasma spraying. The results showed that the BSBG coating exhibited an initial boron release concentration of up to 116 mg/L but exhibited excellent cytocompatibility, which is likely related to the synergistic regulation of Sr, Mg, and B ions. Moreover, the BSBG coating induced Ca-P compound mineralization within 24 h, significantly faster than the SBG coating, which required a minimum of 3 days, confirming superior biomineralization kinetics. Both coatings achieved a bonding strength of 30 MPa, meeting clinical requirements. In vivo experiments confirmed that the BSBG coating significantly promoted new bone regeneration and implant osseointegration. This work not only delivers experimental validation supporting the implementation of high-boron-content bioactive glass coatings but also provides a practical method for designing rapidly degradable and highly bioactive coatings to facilitate improved osseointegration. Full article
(This article belongs to the Section Biomaterials)
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32 pages, 5502 KB  
Article
Development and Finite Element Analysis of a Titanium Bone Plate with a Localized Porous Structure for Osteosynthesis of the Radial Shaft
by Madina Isametova, Yeszhan Ilyassov, Fuad Khoshnaw, Aaron Vance, Arun Arjunan, Yersin Zhunussov and Denis Tkachenko
Appl. Sci. 2026, 16(17), 8405; https://doi.org/10.3390/app16178405 - 24 Aug 2026
Abstract
Traditional bone plates provide reliable fracture fixation; however, their high stiffness can cause stress shielding, thereby reducing mechanical stimulation of the bone tissue and slowing its regeneration. The biomechanical performance of a titanium plate with a localized porous structure for osteosynthesis of the [...] Read more.
Traditional bone plates provide reliable fracture fixation; however, their high stiffness can cause stress shielding, thereby reducing mechanical stimulation of the bone tissue and slowing its regeneration. The biomechanical performance of a titanium plate with a localized porous structure for osteosynthesis of the radial shaft was investigated in this study. Three designs were considered: a solid plate and two plates with localized porous regions measuring 10 × 10 mm and 10 × 15 mm. The finite element analysis of the bone–plate system was performed using MSC Patran/Nastran, with rigid fixation of the proximal end of the bone and sequential application of an axial compressive load of 100 N, bending, and torsion with a moment of 1 N·m. Biomechanical performance was evaluated based on von Mises equivalent stress, fragment displacement (FD), interfragmentary movement (IFM), interfragmentary strain (IFS), and strain energy density (SED). To confirm the manufacturability of the design, the plate was fabricated from Ti–6Al–4V alloy using laser powder bed fusion (LPBF), and the geometry of the porous structure was verified by scanning electron microscopy. The results showed that the localized porous structure altered the load distribution between the plate and the bone, resulting in an increase in local stresses in the bone under the investigated loading conditions. These changes indicate an alteration in the mechanical environment within the bone, which may potentially affect conditions related to fracture healing. Among the investigated configurations, the plate with a 10 × 10 mm porous insert demonstrated the most balanced mechanical characteristics in terms of stresses in the implant, stress distribution in the bone, and structural stability. Full article
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15 pages, 20239 KB  
Article
Stress Corrosion Cracking of Ti-6Al-4V ELI Titanium Alloy in 3.5 wt.% NaCl Solution
by Qing Zhao, Aifeng Zhang, Zhengquan Wan, Yafei Wang and Chengqi Sun
Materials 2026, 19(17), 3572; https://doi.org/10.3390/ma19173572 - 23 Aug 2026
Viewed by 143
Abstract
Ti-6Al-4V titanium alloy is extensively employed in deep-sea structural applications owing to its excellent corrosion resistance, while its extra-low-interstitial (ELI) variant provides higher fracture toughness and is commonly presumed to exhibit even better stress corrosion cracking (SCC) resistance. In this work, displacement-rate-dependent fracture [...] Read more.
Ti-6Al-4V titanium alloy is extensively employed in deep-sea structural applications owing to its excellent corrosion resistance, while its extra-low-interstitial (ELI) variant provides higher fracture toughness and is commonly presumed to exhibit even better stress corrosion cracking (SCC) resistance. In this work, displacement-rate-dependent fracture toughness (KQ) measurements and failure analysis were performed for compact tension specimens machined from an engineering Ti-6Al-4V ELI plate with different orientations, tested in air and 3.5 wt.% NaCl solution over displacement rates of 0.0012–1.2 mm/min. In air, KQ exhibits a pronounced loading-rate dependence, decreasing by more than 20% at low displacement rates relative to maximum rate, accompanied by quasi-cleavage features on the fracture surfaces indicative of hydrogen-assisted damage, likely arising from environmental or processing-related hydrogen uptake. In 3.5 wt.% NaCl solution, the minimum KQ within the low-rate regime (0.0012–0.12 mm/min) is 58 MPa·m0.5, comparable to values reported for conventional Ti-6Al-4V under similar conditions. The pronounced rate dependence and transition toward cleavage-like fracture reveal a strong coupling between loading kinetics and environmental degradation. This work demonstrates that enhanced intrinsic toughness does not necessarily translate into superior SCC resistance and establishes loading rate as a critical factor governing the environmental fracture of Ti-6Al-4V ELI under marine conditions. Full article
(This article belongs to the Section Metals and Alloys)
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24 pages, 31843 KB  
Article
Experimental Prototyping and Atomistic Modeling of Graphene Quantum Dot-Sensitized Solar Cells
by Łukasz Kaczmarek, Piotr Zawadzki, Kacper Szymański, Grzegorz Ulisiak and Alan Marciniak
Materials 2026, 19(17), 3566; https://doi.org/10.3390/ma19173566 - 22 Aug 2026
Viewed by 183
Abstract
In the era of global energy transition, the development of third-generation photovoltaic technologies, such as dye-sensitized solar cells, has emerged as a paramount challenge in materials engineering. This study is dedicated to the synthesis and implementation of graphene quantum dots as eco-friendly sensitizers [...] Read more.
In the era of global energy transition, the development of third-generation photovoltaic technologies, such as dye-sensitized solar cells, has emerged as a paramount challenge in materials engineering. This study is dedicated to the synthesis and implementation of graphene quantum dots as eco-friendly sensitizers within DSSC architectures. The GQDs were synthesized via a microwave-assisted hydrothermal route using biodegradable organic precursors, providing a “green” alternative to conventional, toxic heavy-metal-based materials. The nanocrystalline structure and optoelectronic properties of the sensitizer were verified through UV-Vis and visual photoluminescence assessment. A focal point of this research was the optimization of the GQD concentration on the mesoporous surface of the titanium dioxide photoanode. Measurements were conducted utilizing a custom-designed experimental setup integrated with 3D-printed (FDM) components and an Arduino microcontroller, ensuring precise data acquisition under controlled illumination conditions (405–625 nm). The results indicated an optimal operational point at a fivefold dilution of the stock solution (0.4 g/dm3), which yielded the highest open-circuit voltage (Voc) of 545.4 mV under UV irradiation. The decline in photovoltaic performance observed at higher concentrations was attributed to excessive nanostructure agglomeration, which effectively blocked the mesopores of the semiconductor. Furthermore, the demonstrated high chemical capacitance of the system imparts electrochemical capacitor-like characteristics to the cell, enabling energy stabilization under fluctuating illumination. To elucidate the underlying sensitization mechanisms at the atomic level, computational simulations were conducted utilizing the MACE machine-learning potential and the GFN2-xTB semi-empirical method. The theoretical models revealed that the formation of stable covalent Ti–O–C bridges (chemisorption) is imperative for establishing strong interfacial electronic coupling. Solvation models and molecular dynamics (MD) at 300 K confirmed the thermodynamic and operational robustness of the hybrid system in an aqueous electrolyte. Ultimately, this combined experimental and theoretical work conclusively demonstrates that graphene quantum dots represent an efficient, highly stable, and non-toxic alternative to classic molecular dye sensitizers. Full article
(This article belongs to the Special Issue Innovations in Carbon Nanomaterials and Composites)
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22 pages, 1987 KB  
Article
Deconvoluting Cathode Performance from Anodic Selectivity Limits: A Multicriteria Methodology for Electrochemical Oxidation Assessment
by Katarina Stojanović, Tanja Brdarić, Danka Aćimović, Marija Simić, Radojica Pešić, Dubravka Relić and Marija Ječmenica Dučić
Sustain. Chem. 2026, 7(3), 46; https://doi.org/10.3390/suschem7030046 - 21 Aug 2026
Viewed by 190
Abstract
The contribution of the cathode to system-level efficiency in electrochemical oxidation (EO) is rarely isolated from anodic selectivity limitations, even though its influence on cell voltage, hydrogen evolution kinetics, and energy consumption is well recognized. This study presents a multicriteria methodology that deconvolutes [...] Read more.
The contribution of the cathode to system-level efficiency in electrochemical oxidation (EO) is rarely isolated from anodic selectivity limitations, even though its influence on cell voltage, hydrogen evolution kinetics, and energy consumption is well recognized. This study presents a multicriteria methodology that deconvolutes cathode performance from these anodic constraints. A stable lead dioxide anode was paired with three cathodes, carbon felt (CF), stainless steel (SS), and titanium dioxide (TiO2), for Rhodamine B degradation. The methodology combines conventional electrochemical diagnostics, a ten-parameter multicriteria assessment spanning activity, efficiency, and economics, and a sensitivity analysis prioritizing operational metrics. Application revealed that cathode material governs system-level performance through trade-offs between degradation rate and energy consumption: SS minimized cathodic voltage contribution, while CF maximized degradation rate, with sensitivity analysis confirming CF as the optimal practical choice. However, all systems were constrained by a universal limitation: Faradaic efficiencies remained below 0.3% at an applied current of 30 mA, with anode potential well above the oxygen evolution reaction (OER) threshold and more than 99.7% of charge diverted to unwanted water oxidation. Thus, cathode selection modulates cost and yield but cannot resolve the underlying anodic OER limitation. This methodology offers a transferable diagnostic protocol, indicating that future efforts should prioritize integrated system design over single-electrode optimization to overcome EO selectivity limitations. Full article
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15 pages, 2366 KB  
Article
Deformation Behavior and Flow Stress Determination During Two-Stage High Shear-Strain Processing of Titanium at Ambient Temperature
by Lenka Kunčická, Petr Opěla, Zifan Wang and Radim Kocich
Appl. Sci. 2026, 16(16), 8308; https://doi.org/10.3390/app16168308 - 20 Aug 2026
Viewed by 199
Abstract
This study presents a two-stage high shear-strain processing deformation technology, consisting of the intensive plastic deformation method of rotary swaging (RS), in combination with the severe plastic deformation method of continuous equal channel angular pressing (ECAP-Conform). The designed technology is experimentally tested at [...] Read more.
This study presents a two-stage high shear-strain processing deformation technology, consisting of the intensive plastic deformation method of rotary swaging (RS), in combination with the severe plastic deformation method of continuous equal channel angular pressing (ECAP-Conform). The designed technology is experimentally tested at 25 °C, using a commercially pure titanium. Before each individual processing step, uniaxial compression testing is used to acquire stress–strain datasets to subsequently calculate the Hensel–Spittel rheology laws for both of the processing steps. These rheology models are further used to assemble Finite Element Analyses to numerically examine the stress–strain development within the studied material. The study also investigates and characterizes selected deformation parameters. Further, the predicted results are then put in correlation with the experimentally observed (sub)substructure development. The study documents that pre-processing via two passes of rotary swaging has highly positive effects on the substructure development and microstructure homogenization within the titanium workpiece, when compared to a workpiece subjected to just a single pass of ECAP-Conform. The unprocessed Ti and the Ti subjected to RS and ECAP-Conform exhibited faster work-hardening and higher flow stress than the Ti subjected solely to RS. The results also show that the two-stage high shear-strain processed titanium exhibited significantly higher homogeneity of distribution of the imposed strain than a conventional titanium subjected solely to ECAP-Conform. As confirmed by the numerical analyses, the nature of the material plastic flow during RS affected positively the homogeneity after ECAP-Conform. Full article
(This article belongs to the Special Issue Mechanical Properties and Numerical Modeling of Advanced Materials)
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17 pages, 28027 KB  
Article
Root-Inspired Bio-Interlocking Structure Design and Its Mechanism on Enhancing the Interfacial Bonding of NiTi/Ti6Al4V Fabricated by MM-LPBF
by Jingyu Xu, Honglei Ge, Zhenyu Niu, Jiakun Shi, Shuitao Zhou, Juzhao Chen, Xuehao Gao, Haida Chen and Fenggang Liu
Materials 2026, 19(16), 3516; https://doi.org/10.3390/ma19163516 - 19 Aug 2026
Viewed by 170
Abstract
The dissimilar combination of NiTi shape memory alloy and Ti6Al4V titanium alloy offers superelasticity, biocompatibility and high specific strength, showing broad application prospects in aerospace and medical fields. However, when fabricating NiTi/Ti6Al4V composite components by multi-material laser powder bed fusion (MM-LPBF), brittle cracks [...] Read more.
The dissimilar combination of NiTi shape memory alloy and Ti6Al4V titanium alloy offers superelasticity, biocompatibility and high specific strength, showing broad application prospects in aerospace and medical fields. However, when fabricating NiTi/Ti6Al4V composite components by multi-material laser powder bed fusion (MM-LPBF), brittle cracks or even complete delamination easily occur at the interface. In this paper, without relying on intermediate interlayer materials, we innovatively propose a root-inspired three-dimensional bio-interlocking interface structure. By means of macroscopic three-dimensional geometric interlocking, the crack propagation path and load transfer mode are forced to change. Using the branching angle (45°, 60°) and the structural size multiplier (1.2, 1.5) as variables, the influence of the bio-inspired geometric parameters on the interfacial forming quality, microstructure and mechanical properties was systematically investigated. The results show that the branching angle is the primary factor determining the performance. The 45° low-angle branched specimens exhibit overall brittle delamination along the flat metallurgical reaction interface under shear loading, with an average shear strength of only 17.47 MPa. In contrast, the 60° high-angle branched specimens, owing to their larger normal embedding depth, exhibit a failure mode transitioning to a mixed mode that includes crack deflection, branch shearing and plastic tearing of the Ti6Al4V matrix. Although TEM confirms that a continuous Ti2Ni brittle phase still exists at the interface, the optimised 60–1.5 structure increases the average shear strength to 128.37 MPa, which is more than six times higher than that of the 45–1.2 group (17.47 MPa). This “geometrical constraint toughening” strategy provides a new paradigm for the interfacial strengthening of dissimilar metals without relying on metallurgical modification. Full article
(This article belongs to the Special Issue Additive Manufacturing of Structural Materials and Their Composites)
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20 pages, 14138 KB  
Article
Energy-Efficient Anti-Icing and De-Icing of TC4 Titanium Alloy Surfaces Enabled by Laser-Patterned Microstructures and Electrothermal Heating
by Jun Rao, Hua Liang, Biao Wei, Zhi Su, Hongrui Liu and Xin Zhou
Aerospace 2026, 13(8), 738; https://doi.org/10.3390/aerospace13080738 - 19 Aug 2026
Viewed by 171
Abstract
Surface icing poses a significant risk to unmanned aerial vehicles (UAVs) and compact aerospace platforms, where limited onboard power and space require efficient anti-/de-icing surfaces. In this study, micro/nanostructures were fabricated on TC4 titanium alloy (Ti–6Al–4V) surfaces by femtosecond laser processing at different [...] Read more.
Surface icing poses a significant risk to unmanned aerial vehicles (UAVs) and compact aerospace platforms, where limited onboard power and space require efficient anti-/de-icing surfaces. In this study, micro/nanostructures were fabricated on TC4 titanium alloy (Ti–6Al–4V) surfaces by femtosecond laser processing at different scanning speeds. The effects of scanning speed on surface morphology, wettability, static freezing, dynamic droplet behavior, and electrothermal de-icing performance were systematically investigated. Increasing the scanning speed induced nonlinear changes in microstructure height and surface roughness, while variations in ablation intensity caused nonuniform material redistribution. The surface processed at 250 mm/s showed the best anti-icing performance, with a water contact angle of 157.5 ± 0.5° and a maximum freezing delay 21.5 times longer than untreated TC4. During electrothermal de-icing, melting initiated at discrete ice–substrate contact points, forming coalesced meltwater films, while interfacial stress concentration promoted crack propagation and rapid ice detachment. Compared with untreated surfaces, ice detachment time (250 mm/s) achieved complete ice detachment at approximately 152 s, whereas ice on the untreated surface remained adhered after 270 s of continuous heating, representing a de-icing time reduction of at least 44%. These results demonstrate that combining laser-fabricated microstructures with electrothermal heating effectively reduces real ice–substrate contact, providing an enhanced anti-/de-icing strategy for lightweight, long-endurance UAV applications under identical electrical input. Full article
(This article belongs to the Section Aeronautics)
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19 pages, 3280 KB  
Article
A Dynamic Impact Simulation Method for Titanium-Based Functionally Graded Composites Based on Abaqus/Explicit: Parametric Analysis, Mesh Strategy, Numerical Artifact Mitigation, and CAE Modeling
by Xinghai Shao, Wenyan Wang, Jingpei Xie, Bobo Li and Zhiping Mao
Materials 2026, 19(16), 3505; https://doi.org/10.3390/ma19163505 - 19 Aug 2026
Viewed by 189
Abstract
Homogeneous TC4 titanium alloy suffers from the strength–ductility trade-off and exhibits insufficient anti-penetration capacity under high-strain-rate impact. TiCp-reinforced functionally graded titanium matrix composites (FGTMCs) with a “hard outer, tough inner” gradient architecture are promising lightweight armor materials. The use of Abaqus/Explicit [...] Read more.
Homogeneous TC4 titanium alloy suffers from the strength–ductility trade-off and exhibits insufficient anti-penetration capacity under high-strain-rate impact. TiCp-reinforced functionally graded titanium matrix composites (FGTMCs) with a “hard outer, tough inner” gradient architecture are promising lightweight armor materials. The use of Abaqus/Explicit finite element simulation for FGTMCs under dynamic impact can capture transient deformation and damage evolution while enabling rapid evaluation of the impact resistance of different materials; however, research in this area remains scarce. This study conducts a systematic parametric analysis of key simulation parameters, including calibration of the Johnson–Cook constitutive and damage model parameters for TC4 titanium alloy, optimization of mesh partitioning strategies, hourglass control schemes, model dimensions, and boundary conditions to suppress “ghost mesh” numerical artifacts. Material property assignments for TC4 and three typical titanium matrix composites are designed, along with a methodology for constructing functionally graded material models. Two projectile–target matching configurations (small projectile/thin target vs. large projectile/thick target) are compared, and the optimal model of a 700 m/s small-caliber tungsten projectile impacting a 50 mm TC4 target is identified. Parametric analysis demonstrates that a damage parameter D4 = 0.1 significantly improves numerical stability, and a graded mesh strategy with further refinement along the penetration path balances computational accuracy and efficiency. Using the optimized material system, the simulation results reproduce the three-stage damage evolution of titanium alloys under impact—cratering, plastic penetration, and back-face spallation—providing reliable numerical support for the structural optimization of graded armor materials. Full article
(This article belongs to the Topic Advanced Composite Materials)
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20 pages, 22157 KB  
Article
Bridging Thermally Induced Sintering Results with Preheating During Powder Bed Fusion with Electron Beam for β-Ti21S
by Giovanni Rizza, Laura Cordova, Abdollah Saboori, Eduard Hryha and Manuela Galati
Appl. Sci. 2026, 16(16), 8224; https://doi.org/10.3390/app16168224 - 18 Aug 2026
Viewed by 228
Abstract
The metastable β-phase Ti21S titanium alloy, characterised by its low Young’s modulus, oxidation resistance, creep strength, and high biocompatibility, has potential applications in aeronautical and biomedical fields. Despite these advantages, its adoption in additive manufacturing (AM) processes, particularly powder bed fusion with electron [...] Read more.
The metastable β-phase Ti21S titanium alloy, characterised by its low Young’s modulus, oxidation resistance, creep strength, and high biocompatibility, has potential applications in aeronautical and biomedical fields. Despite these advantages, its adoption in additive manufacturing (AM) processes, particularly powder bed fusion with electron beam (PBF-EB), remains limited. A critical aspect of PBF-EB is the sintering phenomenon during preheating, which influences powder behaviour, thermal dissipation, and part quality. Insufficient sintering leads to poor energy dissipation and charge accumulation, while excessive sintering compromises powder reusability. This study investigates the sintering conditions required to optimise the PBF-EB preheating step for Ti21S. Thermogravimetric (TG) apparatus was employed as a controlled thermal treatment system to conduct a preliminary screening of the influence of temperature on powder sintering over a range of 400 °C to 700 °C. Parallel experiments were conducted using a PBF-EB machine to evaluate sintering behaviour. Scanning electron microscopy (SEM) was used to analyse the degree of sintering, while powder reusability was assessed by comparing the morphology and flowability of virgin and reused powders. The results show that conventional thermal treatment and PBF-EB preheating produce different sintering responses, likely because of the localised and rapid energy deposition associated with electron-beam heating. Nevertheless, controlled thermal treatment may provide a preliminary screening method for identifying temperature ranges for subsequent PBF-EB optimisation. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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18 pages, 2925 KB  
Article
Interfacial Mechanism of Microwave Pretreatment Enhanced Ilmenite Flotation—Based on OHA + HDPA Composite Collector System
by Rongxiang Liu, Yonglun Wang and Jie Li
Minerals 2026, 16(8), 849; https://doi.org/10.3390/min16080849 - 17 Aug 2026
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Abstract
Ilmenite is the core carrier of titanium resources in China. Conventional flotation systems generally have the problems of insufficient collector adsorption efficiency and limited separation index. Microwave pretreatment can strengthen the flotation process by activating the surface of minerals, but its regulation mechanism [...] Read more.
Ilmenite is the core carrier of titanium resources in China. Conventional flotation systems generally have the problems of insufficient collector adsorption efficiency and limited separation index. Microwave pretreatment can strengthen the flotation process by activating the surface of minerals, but its regulation mechanism on the interface properties of ilmenite and the adsorption behavior of collectors remains to be systematically elucidated. Based on the previous research on the flotation separation effect of the ‘OHA + HDPA composite collector + microwave pretreatment (power of 800 W and irradiation time of 180s)’ system, this paper uses the OHA + HDPA (mass ratio 3:1) composite system as the collector and uses surface tension, contact angle, Zeta potential, infrared spectroscopy and X-ray photoelectron spectroscopy, and other multi-scale complementary characterization methods to systematically study the effect of microwave activation on the wettability of ilmenite surface and the adsorption of collector interface. The results show that the wettability of ilmenite surface by microwaves presents a two-way regulation characteristic. In a pure water system, microwave activation increases the surface polar active sites, the water contact angle decreases from 48.44° to 46.65°, and the hydrophilicity is slightly enhanced. Under the action of the collector, microwaves promoted the directional adsorption and orderly arrangement of reagents, the contact angle of minerals increased to 85.24°, the adhesion work reached 0.560 J/m2, and the surface hydrophobicity and solid–gas adhesion ability were significantly improved. Interfacial electrokinetic analysis showed that microwave activation enhanced the positive surface charge of ilmenite, and the isoelectric point shifted from pH 5.1 to alkaline to pH 6.3. In the range of pH 2–10, the Zeta potential of the sample after microwave treatment shifted more negatively, which was due to the synergistic enhancement of electrostatic attraction and chemical chelation sites. Microscopic characterization confirmed that the collector was attached to the surface of ilmenite in the form of chemical adsorption. Microwaves did not change the essential properties of adsorption but increased the adsorption capacity of the collector by 10.9%, and the adsorption layer was more compact and orderly. A mechanism analysis reveals that microwave irradiation induces the oxidation of surface Fe2+ to Fe3+, and its atomic proportion increases from 23.91% to 38.64%, which significantly enhances the chelation between the collector and the iron site and the stability of the chemical bond. At the same time, combined with the change of XPS coordination environment, it is speculated that microwaves can induce lattice distortion, change the coordination environment of titanium atoms, increase the proportion of Ti-O-Fe bridge oxygen structure, increase the unsaturated titanium active site, and strengthen the coordination between the collector and the titanium site. The synergistic activation of iron–titanium multi-sites together enhances the adsorption strength and adsorption capacity of the collector. This study can provide theoretical support at the interface chemical level for the development of high-efficiency ilmenite flotation process. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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