Search Results (83)

To improve the stability and safety of electric vehicles during medium-to-high-speed cornering, this paper investigates torque differential control for dual rear-wheel hub motor drive systems, extending beyond traditional speed control based on the Ackermann steering model. A nonlinear three-degree-of-freedom vehicle dynamics model incorporating the Dugoff tire model was established. By introducing the maximum correntropy criterion, an unscented Kalman filter was developed to estimate longitudinal velocity, sideslip angle at the center of mass, and yaw rate. Building upon the speed differential control achieved through Ackermann steering model-based rear-wheel speed calculation, improvements were made to the conventional exponential reaching law, while a novel switching function was proposed to formulate a new sliding mode controller for computing an additional yaw moment to realize torque differential control. Finally, simulations conducted on the Carsim/Simulink platform demonstrated that the maximum correntropy criterion unscented Kalman filter effectively improves estimation accuracy, achieving at least a 22.00% reduction in RMSE metrics compared to conventional unscented Kalman filter. With torque control exhibiting higher vehicle stability than speed control, the RMSE values of yaw rate and sideslip angle at the center of mass are reduced by at least 20.00% and 4.55%, respectively, enabling stable operation during medium-to-high-speed cornering conditions. Full article

Distributed-drive electric vehicles (DDEVs), through independent, rapid, and precise control of the driving/braking torque of each wheel, offer unprecedented opportunities to enhance their handling stability, ride comfort, energy economy, and safety. However, their inherent over-actuation characteristics and multi-degree-of-freedom motion coupling pose significant challenges to the vehicle chassis control system. Chassis coordinated control, by coordinating multiple subsystems such as drive, braking, steering, and suspension, has become a key technology to fully leverage the advantages of distributed drive and address its challenges. This paper reviews the core issues in chassis coordinated control for DDEVs, comparatively analyzes several distributed electric drive coordinated control architectures, and systematically outlines recent research progress in lateral–longitudinal, lateral–vertical, longitudinal–vertical, and combined three-dimensional (lateral–longitudinal–vertical) coordinated control, including control architectures, key technologies, commonly used algorithms, and control allocation strategies. By analyzing and comparing the advantages, disadvantages, and application scenarios of different coordinated control schemes, this paper summarizes the key scientific problems and technical bottlenecks in this field and looks forward to development trends in intelligence, integration, and scenario-based fusion, aiming to provide a reference for the development of high-performance chassis control technology for DDEVs. Full article

To enhance the balance between lateral stability and energy efficiency, we propose an adaptive compound controller based on phase plane analysis for four-wheel independent drive electric vehicles (4WID-EVs). The adaptive stability and energy-saving controller (SEC) is designed with a three-layer structure. The upper-layer controller employs model predictive control (MPC) to compute the external yaw moment based on the desired yaw rate and side slip angle derived from a reference model. The adaptive-layer controller utilizes a phase plane diagram to evaluate vehicle stability and reduces unnecessary external yaw moment consumption by accounting for the vehicle’s steering state and battery’s state-of-charge (SOC) level. The lower-layer controller implements an optimal torque distribution algorithm to minimize an objective function that considers tire workload, energy consumption, and smooth motor control. Numerical simulations are performed in MATLAB/Simulink using three distinct steering angles to evaluate the performance of the proposed control strategy. At each steering angle, the SEC’s stability and energy efficiency are compared to those of the energy-saving controller (EC) and stability controller (SC) under varying battery charge levels. The results indicate that, at small steering angles, the vehicle operates in a highly stable state, enabling a reduction in the external yaw moment to achieve substantial energy savings. As the steering angle increases, the vehicle approaches a critical stability state, where the external yaw moment is applied to maintain lateral stability. Furthermore, as the SOC decreases, the SEC strategy will increasingly prioritize energy savings. Simulation results verify that the SEC strategy effectively balances lateral stability and energy savings while maintaining consistent performance across a range of operating conditions. Full article

This article presents the instrumentation of an electronic–mechanical differential prototype, consisting of an arrangement of three throttles to operate two hub motors on the rear wheels of an electric vehicle. Each motor is connected to its respective throttle, while a third throttle is connected in series with the other two. This configuration allows for speed control during both rectilinear and curvilinear motion, following Ackermann differential geometry, in a simple manner and without the need for complex electronic systems that make the electronic differential more expensive. The differential throttles are strategically positioned on the mass bars connected to the steering system, ensuring that the rear wheels maintain the appropriate differential ratio. For this reason, it is referred to as an “electronic–mechanical differential”. Additionally, this method can be extended to a four-wheel differential system. Full article

Currently, the control strategies of electric power-steering (EPS) systems mainly focus on power-steering torque control. There is no direct relationship between steering torque and steering motion intensity, which makes steering wheel adjustment difficult and does not easily meet the driver’s expectations. This paper proposes a method to represent the driver’s steering intention (steering torque) in the form of steering motion intensity based on the analysis of the dynamic characteristics of the EPS system and vehicle motion dynamics. This method establishes the optimal relationship between steering torque and motion intensity according to Stevens’s law of psychology, providing a theoretical basis for optimizing the driving feel. The study uses lateral acceleration and steering wheel steering angles as intermediate variables to connect the driver’s input information with vehicle dynamics and calculates the steering torque through the inverse dynamics of the steering system and the inverse dynamics of vehicle motion. The nonlinear relationship of steering assistance torque with vehicle speed and steering torque is analyzed into three functional modules. A new comprehensive model is proposed to analyze the characteristics of EPS steering assist based on a “comfortable driving style”, “sporty driving style”, and “multi-level driving style—comfortable driving style at low speed, sporty at medium speed, and heavy at high speed”, corresponding to three different power-steering characteristic maps. Full article

A fault-tolerant collaborative control strategy for four-wheel-drive electric vehicles is proposed to address hidden safety issues caused by one or more in-wheel motor faults; the basic design scheme is that the control system is divided into two layers of motion tracking and torque distribution, and three systems, including driving, braking, and front-wheel steering are controlled collaboratively for four-wheel torque distribution. In the layer of motion tracking, a vehicle model with two-degree-of-freedom is employed to predict the control reference values of the longitudinal force and additional yaw moment required; four types of sensors, such as wheel speed, acceleration, gyroscope, and steering wheel angle, are used to calculate the actual values. At the torque distribution layer, SSOD and MSCD distribution schemes are designed to cope with two operating conditions, namely sufficient and insufficient output capacity after local hub motor failure, respectively, focusing on the objective function, constraints, and control variables of the MSCD control strategy. Finally, two operating environments, a straight-line track, and a DLC track, are set up to verify the effectiveness of the proposed control method. The results indicate that, compared with traditional methods, the average errors of the center of mass sideslip angle and yaw rate are reduced by at least 12.9% and 5.88%, respectively, in the straight-line track environment. In the DLC track environment, the average errors of the center of mass sideslip angle and yaw rate are reduced by at least 6% and 4.5%, respectively. The proposed fault-tolerant controller ensures that the four-wheel-drive electric vehicle meets the requirements of handling stability and safety under one or more hub motor failure conditions. Full article

This paper evaluated the acoustic characteristics of electric vehicles (EVs) using both psychoacoustic and soundscape methodologies by analyzing three key psychoacoustic parameters: loudness, roughness, and sharpness. Through correlation analysis between perceived values and objective parameters, we identified specific sound sources requiring improvement, including vehicle body acoustics, wheel noise, and acceleration-related sounds. The relationship between comfort perception and acoustic parameters showed varying correlations: loudness (0.0411), roughness (2.3452), and sharpness (0.9821). Notably, the overall correlation coefficient of 0.5 suggests that psychoacoustic parameters alone cannot fully explain human comfort perception in EVs. The analysis of sound propagation revealed elevated vibration levels specifically in the driver’s seat area compared to other vehicle regions, identifying key targets for improvement. The research identified significant acoustic events at three key frequencies (50 Hz, 250 Hz, and 450 Hz), requiring in-depth analysis to determine their sources and understand their effects on the vehicle’s NVH characteristics. The study successfully validated its results by demonstrating that a combined approach using both psychoacoustic and soundscape parameters provides a more comprehensive understanding of passenger acoustic perception. This integrated methodology effectively identified specific areas needing acoustic refinement, including: frame vibration noise during rough road operation; tire-generated noise; and acceleration-related sound emissions. Full article

This paper proposes a hierarchical framework-based solution to address the challenges of vehicle state estimation and lateral stability control in four-wheel independent drive electric vehicles. First, based on a three-degrees-of-freedom four-wheel vehicle model combined with the Magic Formula Tire model (MF-T), a hierarchical estimation method is designed. The upper layer employs the Kalman Filter (KF) and Extended Kalman Filter (EKF) to estimate the vertical load of the wheels, while the lower layer utilizes EKF in conjunction with the upper-layer results to further estimate the lateral forces, longitudinal velocity, and lateral velocity, achieving accurate vehicle state estimation. On this basis, a hierarchical lateral stability control system is developed. The upper controller determines stability requirements based on driver inputs and vehicle states, switches between handling assistance mode and stability control mode, and generates yaw moment and speed control torques transmitted to the lower controller. The lower controller optimally distributes these torques to the four wheels. Through closed-loop Double Lane Change (DLC) tests under low-, medium-, and high-road-adhesion conditions, the results demonstrate that the proposed hierarchical estimation method offers high computational efficiency and superior estimation accuracy. The hierarchical control system significantly enhances vehicle handling and stability under low and medium road adhesion conditions. Full article

The in-wheel motor (IWM) powertrain layout offers greater design flexibility and higher efficiency of an electric vehicle but has limited commercial success mainly due to the concerns of increased unsprung mass. This paper proposes a semi-active suspension system for in-wheel motors that combines both a dynamic vibration-absorbing structure (DVAS) and a PID-controlled MR damper, in order to achieve optimised comfort, handling and IWM vibration for a small car application. Whilst PID control and DVAS are not entirely new concepts, the usage of both optimisation techniques in a semi-active in-wheel motor suspension has seen limited implementation, which makes the current work novel and significant. The semi-active suspension operating both in passive fail-safe mode and full feedback control was compared to a conventional in-wheel motor passive suspension in terms of sprung mass acceleration, displacement, stator acceleration, tyre deflection and suspension travel for three different road profile inputs using MATLAB/Simulink. The implementation of a PID-controlled MR damper improved road comfort and road holding performance and decreased in-wheel motor vibration over the DVAS passive suspension mainly in terms of a maximum peak amplitude decrease of 40%, 35% and 32% for the sprung mass acceleration, tyre deflection and stator acceleration, respectively. The results are significant since they show that the use of a simple, easily implemented control scheme like PID control was able to significantly improve IWM suspension performance when paired with a DVAS. This study provides further confidence to manufacturers to commercially develop and implement the IWM layout as its major disadvantage can be reasonably addressed using a simple readily available control approach. Full article

Recent technological advancements and evolving regulatory frameworks are catalysing the integration of renewable energy sources in construction equipment, with the objective of significantly reducing greenhouse gas emissions. The electrification of non-road mobile machinery (NRMM), particularly self-propelled Rough-Terrain Variable Reach Trucks (RTVRT) equipped with telescopic booms, presents notable stability challenges. The transition from diesel to electric propulsion systems alters, among other factors, the centre of gravity and the inertial matrix, necessitating precise load capacity determinations through detailed load charts to ensure operational safety. This paper introduces a virtual model constructed through multiphysics modelling utilising the bond graph methodology, incorporating both scalar and vector bonds to facilitate detailed interconnections between mechanical and hydraulic domains. The model encompasses critical components, including the chassis, rear axle, telescopic boom, attachment fork, and wheels, each requiring a comprehensive three-dimensional treatment to accurately resolve spatial dynamics. An illustrative case study, supported by empirical data, demonstrates the model’s capabilities, particularly in calculating ground wheel reaction forces and analysing the hydraulic self-levelling behaviour of the attachment fork. Notably, discrepancies within a 10% range are deemed acceptable, reflecting the inherent variability of field operating conditions. Experimental analyses validate the BG-3D simulation model of the telehandler implemented in 20-SIM establishing it as an effective tool for estimating stability limits with satisfactory precision and for predicting dynamic behaviour across diverse operating conditions. Additionally, the paper discusses prospective enhancements to the model, such as the integration of the virtual vehicle model with a variable inclination platform in future research phases, aimed at evaluating both longitudinal and lateral stability in accordance with ISO 22915 standards, promoting operator safety. Full article

The influence of the external environment can reduce the braking performance of the electric vehicle (EV) with in-wheel motors (IWM). In this paper, an adaptive sliding mode wheel slip control method with a vehicle speed observer consideration is proposed, which enables the EV to accurately track the optimal slip ratio in various environments and improve braking performance. First, the braking system dynamics model is established by taking the EV with IWM as the study object. Second, a super-twisting sliding mode observer is used to estimate the vehicle speed, and a new adaptive second-order sliding mode controller is constructed to control the braking torque. Finally, co-simulation experiments are performed under different conditions based on Carsim and MATLAB/Simulink, and the proposed scheme is validated by comparison with three control methods. The experimental results show that the proposed scheme has better control performance, and both the safety and control quality of the EV is improved. Full article

The presence of contaminants influences braking efficiency in the railway system because it alters the adhesion at the wheel–rail interface. It is essential to study this phenomenon, as contaminants reduce the friction between wheels and rails, which impacts braking and transport safety. In addition, these contaminants increase the risk of derailments. The objective of the research was to determine the impact of different contaminants and operating speeds on the critical braking system’s responses. Using the 3^k full factorial experimental design methodology, with analysis of variance (ANOVA) and linear and quadratic regressions, visualized using surface graphs, the effects of three operating conditions were studied: clean rails, with sand and sawdust, and driving the train at three operating speeds. These conditions gave rise to variations in braking distances, maximum creep, wheel slip times, and maximum peaks of electric current when braking in each experiment. The tests were carried out on the straight section of a β-shaped track and a railway vehicle, designed at a scale of 1:20. The analysis reveals that the braking distance increases significantly with surface roughness (clean track < sawdust < sand). At 0.75 m/s, the sawdust track reduces braking distance by 21% compared with the clean track; at 1.00 m/s, the reduction is 19%; and at 1.30 m/s, it is 35%. Full article

To further improve the braking energy recovery efficiency of battery electric vehicles and increase the range of the cars, this paper proposes a multi-mode switching braking energy recovery control strategy based on fuzzy control. The control strategy is divided into three modes: single-pedal energy recovery, coasting energy recovery, and conventional braking energy recovery. It takes the accelerator pedal and brake pedal opening as the switching conditions. It calculates the front and rear wheel braking ratio allocation coefficients and the motor braking ratio through fuzzy control to recover braking energy. The genetic algorithm (GA) is used to update the optimized affiliation function to optimize the motor braking allocation ratio through fuzzy control, and joint simulation is carried out based on the NEDC (New European Driving Cycle) and CLTC-P (China Light-duty Vehicle Test Cycle for Passenger vehicles) cycle conditions. The results show that the multi-mode braking energy recovery control strategy proposed in this paper improves the energy recovery rate and range contribution rate by 4% and 9.6%, respectively, and increases the range by 22.5 km under NEDC cycle conditions. It also improves the energy recovery rate and range contribution rate by 8.7% and 5.5%, respectively, and increases the range by 13 km under CLTC-P cycle conditions, which can effectively improve the energy recovery efficiency of the vehicle and increase the range of battery electric vehicles. Full article

In the electric vehicles studied, the driven wheels and the differential, which are responsible for the transfer of power and rotational motion, are connected by half-shafts. The failure of two half-shafts in the rear gearbox of a three-wheeled electric vehicle, popularly known as a Tuk Tuk, is examined and evaluated in this research. Therefore, the primary goal of this work is to look at the factors that contribute to the failure of the aforementioned components. Visual examination and fractographic analysis were performed utilizing optical and scanning electron microscopes to investigate the half-shafts’ mode of failure. Samples from both half-shafts were obtained for tensile testing, metallographic examination, chemical composition analysis, and fracture surface analysis. According to visual examination, reversed bending fatigue, occurring simultaneously with torsion loading, caused the fracture in the half-shaft to the left of the differential (rear view). Analysis of the fracture surface of the half-shaft to the right of the differential revealed that it resulted mainly from bending fatigue loading. Moreover, regarding the mechanical design safety of the half-shafts, calculations were performed considering different trajectories, limit speeds, and different design criteria. Finally, some recommendations are drawn to improve the design safety of this mechanical component. Full article

Vehicle running state parameters and road surface state are crucial to the stability of four-wheel independent drive and steering electric vehicle control. Therefore, this study explores the estimation of vehicle driving state parameters and road surface adhesion coefficients using a combination of federal Kalman filtering and an intelligent bionic antlion optimization algorithm. Firstly, according to the research purpose of the paper and the focus on the accuracy of the establishment of the three degrees of freedom dynamics model, fully considering the road conditions, the paper adopts the Dugoff tire model and finally completes the establishment of the vehicle state estimation model. Secondly, the drive state estimation algorithm is developed utilizing the principles of federal Kalman filtering and volume Kalman filtering. At the same time, robust estimation theory is introduced into the sub-filter, and the antlion optimization module is designed at the lower layer of the main filter to enhance the accuracy of estimates. It is easy to see that the design of the Antlion federal Kalman travel state estimation algorithm has noticeably enhanced accuracy and traceability, according to the result. Thirdly, a joint estimation algorithm of state estimation and road surface adhesion coefficient has been devised to enhance the stability and precision of the estimation process. Finally, the results showed that the joint estimation algorithm has high accuracy in estimating vehicle driving state parameters such as the center of mass lateral deflection angle and road surface adhesion coefficient by simulation. Full article