Search Results (110)

Spent coffee grounds represent an abundant waste resource with potential for sustainable material applications. This study investigates the use of carbonized spent coffee grounds (CSCG) as fillers in polyurethane (PU) coatings for carbon fiber-reinforced polymer (CFRP) substrates to enhance mechanical durability and anti-icing performance. SCGs were dried, sieved (<100 µm), and oxidatively carbonized in air at 100–300 °C for 60–120 min, then incorporated into PU at 1 or 5 wt.% and applied by spray-coating. A full-factorial design was employed to evaluate the effects of carbonization temperature, particle size, and filler loading. The optimized formulation (300 °C, 100 µm, 5 wt.%) showed the highest water contact angle (103.5°), lowest work of adhesion (55.8 mJ/m²), and improved thermal stability with 60% char yield. Mechanical testing revealed increased tensile modulus with reduced strain, and differential scanning calorimetry indicated an upward shift in glass-transition temperature, suggesting restricted chain mobility. Ice formation at 0 °C was sparse and discontinuous, attributed to lowered polar surface energy, rough surface texture, and porous carbon morphology. These results demonstrate that CSCGs are effective sustainable fillers for PU coatings, offering combined improvements in mechanical, thermal, and anti-icing properties suitable for aerospace, wind power, and other icing-prone applications. Full article

High-permeability emulsified asphalt has emerged as a promising prime coat for enhancing interlayer bonding in semi-rigid pavement structures. However, its widespread adoption remains limited by insufficient permeability and inconsistent mechanical properties. This study systematically investigated the effects of emulsifier ionic type (cationic or anionic), kerosene dosage (0–20%), and diluted asphalt content (corresponding to oil-water ratios of 5:5 and 4:6) on the comprehensive performance of high-permeability emulsified asphalt. Fundamental physical tests (sieve residue, evaporation residue, penetration, softening point, ductility), permeability evaluation, rotational viscosity measurements, and adhesion performance tests were conducted. Grey relational analysis (GRA) was employed to quantify the influence of each factor and their interactions on key performance metrics. The results reveal that anionic emulsifiers significantly improved low-temperature ductility and permeability. A low kerosene dosage (<10%) enhanced permeability and viscosity but compromised thermal stability at higher levels. Reducing the diluted asphalt content partially offset these adverse effects. GRA identified kerosene dosage as the dominant factor influencing permeability, softening point, and adhesion performance while emulsifier ionic type primarily affected ductility, and oil-water ratio strongly governed emulsification quality and viscosity. These findings provide quantitative insights for optimizing the composition of high-permeability emulsified asphalt and serve as a theoretical foundation for its engineering application in durable prime coats. Full article

This study aims to assess the by-products generated through the thermal and catalytic pyrolysis of the organic matter and paper fractions of municipal solid waste (MSW) in different socioeconomic regions, through the yields of reaction products (bio-oil, biochar, H₂O, and gas), acid value and chemical composition of bio-oils, and characterization of biochar, on a laboratory scale. The organic matter and paper segregated from the gravimetric composition of the total waste sample were subjected to drying, crushing, and sieving pre-treatment. The experiments were carried out at 450 °C and 1.0 atmosphere, and at 400 °C and 475 °C and 1.0 atmosphere, using a basic catalyst, Ca(OH)₂, at 10.0% by mass, in discontinuous mode. The bio-oil was characterized by acidity value and the chemical functions present in the bio-oil identified by FT-IR, NMR, and composition by GC-MS. The biochar was characterized by SEM/EDS and XRD. The bio-oil yield increased with the addition of the catalyst and the pyrolysis temperature. For catalytic pyrolysis, bio-char and gas yields increased slightly with the Ca(OH)₂ content, while bio-oil and H₂O phases remained constant. The GC-MS of the liquid reaction products identified the presence of hydrocarbons and oxygenates, as well as nitrogen-containing compounds, including amides and amines. The acidity of the bio-oil decreased with the addition of the basic catalyst in the process. The concentration of hydrocarbons in the bio-oil appeared with the addition of the catalyst in the catalytic pyrolysis process as the catalytic deoxygenation of fatty acid molecules occurred, through decarboxylation/decarbonylation, producing aliphatic and aromatic hydrocarbons, introducing the basic catalyst into the thermal process. Full article

CFRP (carbon fiber-reinforced polymer) production in Europe is approximately 10,000 metric tons annually, and according to the UK authorities, approximately 35% of end-of-life CFRP waste is currently landfilled. The authors propose a novel recycling process for industrial CFRP waste particles to produce the core of a sandwich CFRP panel through the direct molding method. Industrial CFRP powder from grinding operations was collected, sieved and molded into square panels with and without external skins of virgin CFRP prepreg. Thermogravimetric (TGA) and differential scanning calorimetry (DSC) analysis revealed thermal activation (~70 °C), indicating potential for reprocessing. This study proposes a novel recycling route that directly molds industrial CFRP grinding waste into the core of sandwich structures, with or without virgin CFRP prepreg skins. Key findings: thermal re-processability was confirmed through TGA and DSC, showing activation near 70 °C; electrical conductivity reached 0.045 S/cm through the thickness in sandwich panels, with recycled cores maintaining comparable conductivity (0.04 S/cm); mechanical performance was improved significantly with prepreg skins, as evidenced by three-point bending tests showing enhanced stiffness and strength. These results demonstrate the potential of recycled CFRP waste in multifunctional structural applications, supporting circular economy goals in composite materials engineering. Full article

This study investigates sustainable mortars using lightweight synthetic sand (LSS), made from dune sand and recycled PET bottles, to replace natural sand (0–100% by volume). This aligns with circular economy principles by valorizing plastic waste into a construction aggregate. LSS is produced via controlled thermal treatment (250 ± 5 °C, 50–60 rpm), crushing, and sieving (≤3.15 mm), leading to a significantly improved interfacial transition zone (ITZ) with the cement matrix. The evaluation included physico-mechanical tests (density, strength, UPV, dynamic modulus, ductility), thermal properties (conductivity, diffusivity, heat capacity), porosity, sorptivity, alkali–silica reaction (ASR), and SEM. The results show LSS incorporation reduces mortar density (4–23% for 25–100% LSS), lowering material and logistical costs. While compressive strength decreases (35–70%), these mortars remain suitable for low-stress applications. Specifically, at ≤25% LSS, composites retain 80% of their strength, making them ideal for structural uses. LSS also enhances ductility and reduces dynamic modulus (18–69%), providing beneficial flexibility. UPV decreases (8–39%), indicating improved acoustic insulation. Thermal performance improves (4–18% conductivity reduction), suggesting insulation applicability. A progressive decrease in sorptivity (up to 46%) enhances durability. Crucially, the lack of ASR susceptibility reinforces long-term durability. This research significantly contributes to the repurposing of plastic waste into sustainable cement-based materials, advancing sustainable material management in the construction sector. Full article

Edible oils undergo undesirable changes over time or during thermal treatment due to enzymatic, microbial, and chemical processes, leading to spoilage. In this study, the oxidative state of sunflower oil was assessed by determining the peroxide value (PV), anisidine value (AV), and totox value (TV) using standard methods. The oil was heated at temperatures ranging from 110 to 190 °C for 10 and 30 min, also in the presence of molecular sieves (zeolite 4A, clinoptilolite, and bentonite). When using the synthetic molecular sieve zeolite 4A, a reduction in the totox value by 35.72% was observed. When natural molecular sieves were used, a reduction of 33.19% was recorded for clinoptilolite, while for bentonite, the reduction was 31.08%. Both natural and synthetic molecular sieves demonstrated a strong ability to regenerate thermally treated oils. Full article

Polybenzimidazole (PBI), a high-performance polymer known for its exceptional thermal stability and chemical resistance, was processed by solution electrospinning to manufacture fibrous non-woven membranes. The process was repeated under different conditions by adjusting four main settings: the polymer solution concentration, the flow rate, the voltage applied between the needle and the collector, and the separating distance. To clarify the interplay between process parameters and material properties, a Design of Experiment (DOE) approach was used to systematically analyze the effects of said parameters on microstructural properties, including fiber diameter, porosity, and air permeability, pointing out that the increase in viscosity improves fiber uniformity, while optimizing the applied voltage and the needle–collector distance enhances jet stability and solvent evaporation, crucial for defect-free fibrous microstructures. Post-processing via calendering further refined the membrane texture and properties, for example by reducing porosity and air permeability without significantly altering the fibrous morphology, particularly at low lamination ratios. Thermal and mechanical evaluations highlighted that the obtained electrospun PBI membranes exhibited enhanced flexibility, but lower tensile strength compared to cast films due to the underlying open pore microstructure. This integrated approach—combining experimental characterization, DOE-guided optimization, and post-processing via calendering—provides a systematic framework for tailoring PBI membranes for specific applications, such as filtration, fuel cells, and molecular sieving. The findings highlight the potential of PBI-based electrospun membranes as versatile materials, offering high thermal stability, chemical resistance, and tunable properties, thereby establishing a foundation for further innovation in advanced polymeric membrane design and applications for energy and sustainability. Full article

The need for renewable alternatives to petroleum-based polymers is growing in response to environmental concerns and resource depletion. Polyimides (PIs), which are traditionally synthesized from petroleum-derived monomers, raise sustainability issues. In this work, renewable 2,5-furandicarboxylic acid (FDCA) was employed as a sustainable feedstock to synthesize a bio-based diamine monomer, N,N′-bis(4-aminophenyl)furan-2,5-dicarboxamide (FPA). Subsequently, FPA was polymerized with various aromatic dianhydrides through thermal imidization, yielding four distinct bio-based polyimide (FPA-PI) films. The resulting films exhibited exceptional thermal stability, with 5% weight loss temperatures exceeding 425 °C and char yields ranging from 54% to 60%. Mechanical characterization revealed high elastic moduli (2.14–3.20 GPa), moderate tensile strengths (50–99 MPa), and favorable aging resistance. Gas permeation tests demonstrated promising CO₂/N₂ separation performance, with FPA-DODDA achieving superior CO₂/N₂ selectivity (27.721) compared to commercial films such as Matrimid^®, polysulfone, and polycarbonate, while FPA-BPFLDA exhibited enhanced CO₂ permeability (P(CO₂) = 2.526 Barrer), surpassing that of Torlon^®. The CO₂/N₂ separation performance of these FPA-PI films is governed synergistically by size-sieving effects and solution-diffusion mechanisms. This work not only introduces a novel synthetic route for bio-based polymers but also highlights the potential of replacing conventional petroleum-based materials with renewable alternatives in high-temperature and gas separation applications, thereby advancing environmental sustainability. Full article

Carbon molecular sieve (CMS) membranes demonstrate considerable advantages and significant potential in the separation of CO₂ and CH₄. Nevertheless, current research predominantly emphasizes the enhancement of CMS membranes through the incorporation of rigid structures and chain spatial stacking. The role of flexible structures in this context remains inadequately understood. To address this gap, we introduced long-chain polydimethylsiloxane (PDMS) and copolymerized it to synthesize polyimide that combines rigid and flexible frameworks. This approach enabled us to investigate the impact of flexible structures on the structure and properties of carbon membranes by varying the PDMS content. The findings indicated that flexible PDMS significantly influenced the thermal decomposition behavior of polyimide and facilitated in situ silicon doping within the carbon membranes, thereby modifying the pore characteristics of the carbon film. Specifically, with a 10% addition of PDMS, the CO₂ permeability of the CMS membrane reached 9556 Barrer, representing an enhancement of 103.9% and surpassing the 2019 upper bound for CO₂/CH₄ separation. Furthermore, the effect of pyrolysis temperature was also examined. Ultimately, this study offers a novel perspective on regulating the structural and performance characteristics of carbon membranes through the integration of long-chain flexible structures. Full article

To address the issue of volatile organic compound (VOC) emissions during crude oil storage and transportation, this study proposes a sandwich-structured zeolite molecular sieve (SMZ) fabricated via a pressing-sintering process integrating ZSM-5 powder and granules. The resulting monolithic zeolite exhibits enhanced mechanical strength and optimized pore architecture. Systematic investigations revealed that sintering at 600 °C with 10% carboxymethyl cellulose (CMC) yielded SMZ with a specific surface area of 349.51 m²/g and pore volume of 0.37 cm³/g. Its hierarchical pore system—micropores (0.495 nm) coupled with mesopores (2–10 nm)—significantly improved adsorption kinetics. Dynamic adsorption tests demonstrated superior performance: SMZ achieved saturation capacities of 127.6 mg/g for propane and 118.2 mg/g for n-butane in liquefied petroleum gas (LPG), with a breakthrough time of 41 min and a 106% increase in adsorption capacity compared to conventional monolithic zeolite (MZ) (90.2 mg/g vs. 43.8 mg/g). Regeneration studies confirmed that combined thermal desorption (250 °C) and nitrogen purging maintained > 95% capacity retention over five cycles, attributed to the high thermal stability of the MFI topology framework (≤600 °C) and crack-resistant ceramic-like interfaces. Additionally, SMZ exhibited exceptional hydrophobicity, with a selectivity coefficient of 20.9 for propane under 60% relative humidity. This work provides theoretical and technical foundations for developing efficient and durable adsorbents for industrial VOC mitigation. Full article

Direct molding is a compression molding process of thermoset particles without the addition of any linking agent or binder. It is suitable for recycling end-of-life fiberglass or other waste from the manufacturing of fiberglass products. In this study, for the first time, the feasibility of recycling waste fiberglass powder, collected from an industry, is shown in the case of a vinyl ester matrix. Powders have been directly molded, without any pre-treatment such as sieving, to manufacture small samples for four-point bending tests. Supplied powders have been characterized by microscopy and thermal analysis. Its size distribution has been evaluated by sieving, and the amount of resin by burning test. Samples have been compression molded in an eight-cavity mold and have shown good homogeneity and surface aspect. The average density of the recycled fiberglass is 1.23 g/cm³, the bending strength 28 MPa, the elongation at break 1.6%, and the elastic modulus 1.9 GPa, with low dispersion (7% at maximum). Surface analysis has shown a rough surface and the presence of embedded glass fibers into the agglomerated fiberglass. Results show that waste powders from secondary processes of fiberglass manufacturers, such as surface grinding, may provide secondary raw materials for the production of molded parts without mixing with virgin substances. Full article

Zeolites are amongst the most extensively explored crystalline microporous materials because of their variable chemical composition, framework geometry, pore dimensions, and tunability. Due to their high surface area, adsorption selectivity, mechanical, biological, chemical, and thermal stability, these molecular sieves are widely used in adsorption, catalysis, ion exchange, and separation technologies. This short review highlights the notable progress achieved in leveraging the properties of zeolite materials for multiple applications, including gas separation and storage, adsorption, catalysis, chemical sensing, and biomedical applications. The aim is to emphasize their capabilities by showcasing important achievements that have driven research in this field toward new and unforeseen areas of material chemistry. Full article

The article describes the results obtained by the authors in sludge dewatering through new processes and evaluating their performance. The research is part of sustainable development by valorizing the sludge and agricultural waste in composite materials with applicability in the constructions from rural areas. The main method of sludge dewatering tested in this research is vibratory sieving dewatering. The experimental research examined three variable parameters: initial sludge moisture, sieve angle, and the engine speed causing sieve vibration. A three-factorial experiment was performed with four values for each of the three parameters considered, and the results were processed using descriptive and inferential statistics. Absolute and relative dewatering depend the most on the initial sludge moisture and sieve tilt angle. In conclusion, it was found that dewatering by vibrating sieving can achieve an almost double range of values for absolute performance, compared to pressing dewatering. However, the efficiency of dewatering by pressing is superior to dewatering by vibratory sieving. As a matter of absolute values, the two dewatering processes that were studied and described in this article perform below the values achieved by the classical processes: natural, thermal, and mechanical. Full article

This study utilized eggshell biomass as a calcium precursor for synthesizing hydroxyapatite (Hap) through a co-precipitation method assisted by a combined microwave-ultrasound (Mu/Us) crystallization process. Different milling techniques (mortar, high-energy mill, and sieving) were employed to prepare the eggshell biomass and identify the most effective calcium precursor. The precursor derived from high-energy milling, followed by sieving and thermal treatment at 750 °C (designated as Sample Hap-H3 750), was selected due to its higher porosity, enhanced crystallinity, and smaller particle size than other synthesized materials. This sample was subsequently used as a carrier for the plant hormone forchlorfenuron (FCF), forming the composite Hap-FCF. Comprehensive characterization was conducted using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), specific surface area analysis (BET method), zeta potential (ZP), scanning electron microscopy (SEM), and bright-field transmission electron microscopy (BFTEM), ensuring reliable and robust data. The in silico evaluation of the phytohormone FCF with two receptors, gibberellin (GA3Ox2) and auxin (IAA7), produced notable results. Docking and molecular dynamics (MD) simulations demonstrated that the gibberellin receptor was preferentially stimulated, as shown by the higher binding affinity and the receptor’s sustained stability during the MD simulations. These findings underscore the potential applications of this research, emphasizing its significance in materials science and biochemistry. Moreover, the in vitro assessment of Hap-H3 750, Hap-FCF, FCF, and the control (distilled water) on the germination and growth of butterhead lettuce seeds (Lactuca sativa) over 30 days revealed that Hap-H3 750 and Hap-FCF promoted plant growth by 275–330% relative to the control. This effect was attributed to the preferential stimulation of the gibberellin receptors responsible for stem and root elongation. These results suggest that HAP nanoparticles could facilitate the controlled delivery of FCF in the agricultural sector, promising to be an effective nanofertilizer. Full article

Hydrogels like agarose have long been used as sieving media for the electrophoresis-based analysis of biopolymers. During gelation, the individual agarose strands tend to form hydrogen-bond mediated double-helical structures, allowing thermal reversibility and adjustable pore sizes for molecular sieving applications. The addition of tetrahydroxyborate to the agarose matrix results in transitional chemical cross-linking, offering an additional pore size adjusting option. Separation of SDS-proteins during gel electrophoresis is an activated process defined by the interplay between viscosity, gelation/cross-link formation/distortion, and sample conformation. In this paper, the subunits of a therapeutic monoclonal antibody were separated by capillary SDS agarose gel electrophoresis at different temperatures. The viscosity of the separation matrix was also measured at all temperatures. In both instances, Arrhenius plots were used to obtain the activation energy values. It was counterintuitively found that larger SDS–protein complexes required lower activation energies while their low-molecular-weight counterparts needed higher activation energy for their electromigration through the sieving matrix. As a first approximation, we considered this phenomenon the result of the electric force-driven distortion of the millisecond range lifetime reticulations by the larger and consequently more heavily charged electromigrating molecules. In the meantime, the sieving properties of the gel were still maintained, i.e., they allowed for the size-based separation of the sample components, proving the existence of the reticulations. Information about the activation energy sheds light on the possible deformation of the sieving matrix and the solute molecules. In addition, the activation energy requirement study helped in optimizing the separation temperature, e.g., with our sample mixture, the highest resolution was obtained for the high-molecular-weight fragments, i.e., between the non-glycosylated heavy chain and heavy-chain subunits at 25 °C (lower E_a requirement), while 55 °C was optimal for the lower-molecular-weight light chain and non-glycosylated heavy chain pair (lower E_a requirement). Future research directions and possible applications are also proposed. Full article