Search Results (13)

This investigation focuses on Selective Laser Melting (SLM)-fabricated thin-walled Ta10W alloy components. Given the inherent limitations of SLM in producing large-scale, complex components in a single operation, laser welding was investigated as a viable secondary processing method for component integration. The study addresses the critical issue of weldability in additively manufactured tantalum-tungsten alloys, which frequently exhibit internal defects due to process imperfections. Comprehensive analyses were conducted on weldability, microstructural evolution, texture intensity, and mechanical properties for welds oriented along both traveling and building directions. Results demonstrate that welds oriented along the traveling direction exhibit superior performance characteristics, including enhanced tensile strength, increased yield strength, improved elongation, and reduced texture intensity compared to building direction welds. Notably, grain orientation alignment between the weld zone and base material was observed consistently in both directional configurations. Full article

Additive friction stir deposition (AFSD) is a solid-state metal additive manufacturing technique, which utilizes frictional heating and plastic deformation to create large deposits and parts. Much like its cousin processes, friction stir welding and friction stir processing, AFSD has seen the most compatibility and use with lower-temperature metals, such as aluminum; however, there is growing interest in higher-temperature materials, such as titanium and steel alloys. In this work, we explore the deposition of an ultrahigh-temperature refractory material, specifically, a tantalum–tungsten (TaW) alloy. The solid-state nature of AFSD means refractory process temperatures are significantly lower than those for melt-based additive manufacturing techniques; however, they still pose difficult challenges, especially in regards to AFSD tooling. In this study, we perform initial deposition trials of TaW using twin-rod-style AFSD with a high-temperature tungsten–rhenium-based tool. Many challenges arise because of the high temperatures of the process and high mechanical demand on AFSD machine hardware to process the strong refractory alloy. Despite these challenges, successful deposits of the material were produced and characterized. Mechanical testing of the deposited material shows improved yield strength over that of the annealed reference material, and this strengthening is mostly attributed to the refined recrystallized microstructure typical of AFSD. These findings highlight the opportunities and challenges associated with ultrahigh-temperature AFSD, as well as provide some of the first published insights into twin-rod-style AFSD process behaviors. Full article

Due to its inherent high hardness, strength, and plasticity, tantalum–tungsten (Ta-W) alloy poses a considerable challenge in machining, resulting in pronounced tool wear, diminished tool lifespan, and suboptimal surface quality. This study undertook experiments utilizing uncoated carbide tools, TiAlN-coated carbide tools, and AlTiN-coated carbide tools for machining Ta-2.5W alloy. The investigation delved into the intricacies of surface temperature, tool longevity, and the distinctive wear characteristics under varying coating materials and cutting parameters. Concurrently, a comprehensive exploration of the wear mechanisms affecting the tools was conducted. Among the observed wear modes, flank wear emerged as the predominant issue for turning tools. Across all three tool types, adhesive wear and diffusion wear were identified as the principal wear mechanisms, with the TiAlN-coated tools displaying a reduced level of wear compared to their AlTiN-coated counterparts. The experimental findings conclusively revealed that TiAlN-coated carbide tools exhibited an extended tool lifespan in comparison to uncoated carbide tools and AlTiN-coated carbide tools, signifying superior cutting performance. Full article

Tantalum–tungsten alloys have been widely used in different industrial sectors—for example, in chemical, medical, aerospace, and military equipment. However, they are usually difficult to cut because of the large cutting force, rapid tool wear, and poor surface finish during machining. This paper presents the machining performance and cutting tool wear of AlCrN/TiAlN-coated carbide tools during the milling process of Ta-2.5W. The effects of cutting parameters on the cutting forces and surface roughness of AlCrN/TiAlN-coated carbide tools were obtained and analyzed. The results show that the wear resistance of AlCrN-coated tools is better than that of TiAlN-coated tools, and that the main wear mechanisms of both cutting tools are crater wear, adhesive wear, and diffusion wear. Compared to TiAlN-coated tools, AlCrN-coated tools reduced the cutting forces by 1% to 15% and decreased the surface roughness by 6% to 20%. A cutting speed within the range of 80–120 m/min can ensure a low cutting force while maintaining good surface roughness, which is more conducive to machining Ta-2.5W. Full article

Tungsten potassium (WK) alloy has been reported as one of the ideal plasma-facing materials (PFMs). Tantalum alloying is a good method to improve the mechanical properties of tungsten. The effect of tantalum contents on the irradiation resistance of WK alloy has not yet been reported. In this study, WK (containing 82 ppm potassium) alloy with 1 wt. % Ta and 3 wt. % Ta, specifically WK-1Ta and WK-3Ta, were fabricated with sparking plasma sintering and irradiated with 7.5 MeV W²⁺ ion. The relative densities of WK-1Ta and WK-3Ta are 97.2% and 96.4%, respectively. The average grain sizes of WK-1Ta and WK-3Ta are 2.08 μm and 1.51 μm, respectively. The Vickers hardness of WK-3Ta is nearly 20% higher than that of WK-1Ta, both before and after irradiation. Irradiation hardening was confirmed by nano indentation test results. After irradiation, the number of dislocation loops formed in WK-1Ta and WK-3Ta are very similar, and the dislocation loop density of WK-3Ta is only slightly higher than that of WK-1Ta. This phenomenon is consistent with nano hardness analysis results. Compared to the reported nano hardness results of WK alloys, both WK-1Ta and WK-3Ta had higher hardness than the WK alloys before irradiation. Compared to the irradiation hardening results for the reported WK alloys, the existence of Ta may have positive influence on resistance to irradiation hardening. Full article

Due to the rapid sintering and densification, spark plasma sintering (SPS) technology can significantly inhibit grain coarsening, and obtain alloy with high density and uniform microstructure. Tantalum-tungsten (Ta-W) alloy had been fabricated by powder metallurgy and consolidated by SPS at temperature of 1600 °C for 5 min at the pressure of 35 MPa. Specimens of pure Ta and four tantalum-based alloys with different concentrations of tungsten ranging from 2.5 to 10 were used to investigate the behavior of developed alloys. X-ray diffraction analyses were applied for all compositions of Ta-W alloys. The morphology of fracture sections was analyzed by scanning electron microscopy (SEM). Morphologies of initial Ta and W powders, microstructures of sintering Ta-W alloy and tensile fractographs of the specimens with different components were observed. When the concentrations of tungsten were distributed with 2.5 wt%, 5 wt%, 7.5 wt% and 10 wt%, the measured densities were 16.151 g/cm³, 15.756 g/cm³, 15.711 g/cm³, 15.665 g/cm³ and 15.670 g/cm³ respectively. As the content of tungsten increased, the density of the alloy decreased and the grain was refined, meanwhile the micro-hardness of the samples increased gradually. Furthermore, the addition of tungsten could greatly enhance the strength of the alloys, but decrease the plasticity of the alloys. Ta-2.5 wt%W shows the maximum bending strength with a value of 832.29 MPa, while the percentage of transgranular fracture increased with the increase of tungsten content. Full article

The threshold displacement energy (TDE) is an important measure of the extent of a material’s radiation damage. In this study, we investigate the influence of hydrostatic strains on the TDE of pure tantalum (Ta) and Ta–tungsten (W) alloy with a W content ranging from 5% to 30% in 5% intervals. Ta–W alloy is commonly used in high-temperature nuclear applications. We found that the TDE decreased under tensile strain and increased under compressive strain. When Ta was alloyed with 20 at% W, the TDE increased by approximately 15 eV compared to pure Ta. The directional-strained TDE (E_d,i) appears to be more influenced by complex ⟨i j k⟩ directions rather than soft directions, and this effect is more prominent in the alloyed structure than in the pure one. Our results suggest that radiation defect formation is enhanced by tensile strain and suppressed by compressive strain, in addition to the effects of alloying. Full article

Tantalum and its alloys are regarded as equipment construction materials for processing aggressive acidic media due to their excellent properties. In this study, the influence of severe rolling (90%) on the dissolution rate of a cold-rolled Ta-4%W sheet in different directions was investigated during immersion testing and the corresponding mechanism was discussed. The results show that the dissolution rate of the cold-rolled sample is significantly lower than that of the undeformed sample. The corrosion resistance followed the sequence of “initial” < “90%-ND” < “90%-RD” < “90%-TD”, while the strength is in positive correlation with the corrosion resistance. Severe rolling promotes grain subdivision accompanied by long geometrically necessary boundaries and short incidental dislocation boundaries on two scales in the cold-rolled sample. The volume elements enclosed by geometrically necessary boundaries form preferential crystallographic orientations. Such preferential crystallographic orientations can greatly weaken the electrochemical process caused by adjacent volume elements, resulting in greatly reduced corrosion rates in the severely deformed sample. The unexpected finding provides a new idea for tailoring the structures of tantalum alloys to improve both their strength and corrosion resistance. Full article

The microstructure evolution and plastic deformation mechanism of a Ta-2.5W liner under the ultra-high-strain-rate conditions generated by the explosive detonation were investigated in this study. For this purpose, a modular soft-recovery apparatus was designed to non-destructively recover the Ta-2.5W explosively formed projectile (EFP) in the ballistic endpoint. The electron backscattered diffraction (EBSD) method was employed to examine the microstructure of the Ta-2.5W liner before and after deformation. The microstructure of the recovered EFP exhibited significant grain refinement with preferred fiber texture. The theoretical computation results showed that the temperature of the EFP was in the range of 0.27–0.65 T_m. The deformation mechanism of the Ta-2.5W liner forming EFP driven by the detonation is the continuous dynamic recrystallization (CDRX) induced by high strain deformation, rather than the conventional dynamic recrystallization of nucleation and growth. The new grain structures evolve when the low-angle grain boundaries are transformed into the high-angle grain boundaries, and the specific grain refinement mechanism is the progressive rotation of subgrains near pre-existing grain boundaries. Full article

The aim of the present work is to verify the microstructural behavior of a B 521 tantalum alloy UNS Grade R05200 after welding, in relation to the welding thermal cycle. The joint design was a 1.5 mm thickness circumferential butt welding, on a 32 mm outside diameter pipe, welded in 1 G position (horizontal, flat, and rotating). The chosen welding process was gas tungsten arc welding (GTAW). The microstructural analysis showed the presence of coarse, dendritic-columnar structures, as well as a hexagonal cell, with no cracks noted. Hardness tests showed an increase in hardness, from 120 HV to 425 HV, in the heat-affected zone. Through finite element methods, the behavior of the temperature field was estimated and compared. Full article

To create a DEMO reactor, it is necessary to develop high-quality technology to join tungsten with reduced-activation ferritic-martensitic (RAFM) steel (Rusfer, Eurofer, CLF-1, etc.). Difficulties arise in their direct connection due to the large difference in the coefficient of thermal expansion (CTE). To suppress the difference of CTE, intermediate interlayers are usually used, such as vanadium or tantalum, and brazing is a prospective technology to conduct the joining. The vast majority of works represent copper- or nickel-based brazing alloys, but their applicability is under significant discussion due to their activation properties. That is why, in this work, fully reduced activation 48Ti-48Zr-4Be wt.% brazing alloy was used. The following joint was made: Rusfer steel/48Ti-48Zr-4Be/Ta/48Ti-48Zr-4Be/W. The brazing was successfully carried out under a mode providing thermal heat treatment of Rusfer. Through EDS and EBSD analysis, the microstructure of the joint was determined. Shear strength of the as-joined composition was measured as 127 ± 20 MPa. The joint endured 200 thermocycles in the temperature range between 300–600 °C, but the fillet regions degraded. Full article

Tungsten heavy alloys are two-phase metal matrix composites that include W–Ni–Fe and W–Ni–Cu. The significant feature of these alloys is their ability to acquire both strength and ductility. In order to improve the mechanical properties of the basic alloy and to limit or avoid the need for post-processing techniques, other elements are doped with the alloy and performance studies are carried out. This work focuses on the developments through the years in improving the performance of the classical tungsten heavy alloy of W–Ni–Fe through doping of other elements. The influence of the percentage addition of rare earth elements of yttrium, lanthanum, and their oxides and refractory metals such as rhenium, tantalum, and molybdenum on the mechanical properties of the heavy alloy is critically analyzed. Based on the microstructural and property evaluation, the effects of adding the elements at various proportions are discussed. The addition of molybdenum and rhenium to the heavy alloy gives good strength and ductility. The oxides of yttrium, when added in a small quantity, help to reduce the tungsten’s grain size and obtain good tensile and compressive strengths at high temperatures. Full article

Nickel-based superalloys contain various elements which are added in order to make the alloys more resistant to thermal and mechanical stress and to the adverse operating environments in jet engines. In particular, higher combustion temperatures in the gas turbine are important, since they result in higher fuel efficiency and thus in lower CO₂ emissions. In this paper, a semi-quantitative assessment scheme is used to evaluate the relative supply risks associated with elements contained in various Ni-based superalloys: aluminium, titanium, chromium, iron, cobalt, niobium, molybdenum, ruthenium, tantalum, tungsten, and rhenium. Twelve indicators on the elemental level and four aggregation methods are applied in order to obtain the supply risk at the alloy level. The supply risks for the elements rhenium, molybdenum and cobalt are found to be the highest. For three of the aggregation schemes, the spread in supply risk values for the different alloy types (as characterized by chemical composition and the endurance temperature) is generally narrow. The fourth, namely the cost-share’ aggregation scheme, gives rise to a broader distribution of supply risk values. This is mainly due to the introduction of rhenium as a component starting with second-generation single crystal alloys. The resulting higher supply risk appears, however, to be acceptable for jet engine applications due to the higher temperatures these alloys can endure. Full article