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Keywords = surfactant agent stability

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24 pages, 9886 KB  
Article
Experimental Study on the Performance of a Stable Foam System and Its Application Effect Combined with Natural Gas in Natural Foamy Oil Reservoirs
by Jipeng Zhang, Yongbin Wu, Xingmin Li, Chao Wang and Pengcheng Liu
Polymers 2025, 17(22), 2966; https://doi.org/10.3390/polym17222966 - 7 Nov 2025
Viewed by 423
Abstract
Reservoirs in the Orinoco Heavy Oil Belt, Venezuela, typically hold natural foamy oil. Gas liberation during depletion leads to a sharp increase in viscosity, adversely impacting development efficiency. Therefore, this paper proposes a natural gas (CH4)–chemical synergistic huff-and-puff method (CCHP). It [...] Read more.
Reservoirs in the Orinoco Heavy Oil Belt, Venezuela, typically hold natural foamy oil. Gas liberation during depletion leads to a sharp increase in viscosity, adversely impacting development efficiency. Therefore, this paper proposes a natural gas (CH4)–chemical synergistic huff-and-puff method (CCHP). It utilizes the synergism between a stable foam plugging system and natural gas to supplement reservoir energy and promote the generation of secondary foamy oil. To evaluate the performance of 20 types of foam stabilizers (polymers and surfactants), elucidate the influence on production and properties of key parameters, and reveal the flow characteristics of produced fluids, 24 sets of foam performance evaluation tests were conducted using a high-temperature foam instrument. Moreover, 15 sets of core experiments with production fluid visualization were performed. The results demonstrate that, in terms of individual components, XTG and HPAM-20M demonstrated the best foam-stabilizing performance, achieving an initial foam volume of 280 mL and a foam half-life of 48 h. Conversely, the polymer–surfactant composite of XTG-CBM-DA elevated the initial foam volume to 330 mL while maintaining a comparable half-life, further enhancing the performance of foaming capacity for a stable foam system. For further application in the CCHP, oil production shows a positive correlation with both post-depletion pressure and chemical agent concentration; however, the foam gas–liquid ratio (GLR) exhibits an inflection point, with the optimal ratio found to be 1.2 m3/m3. During the huff-and-puff process, the density and viscosity of the produced oil decrease cycle by cycle, while resin and asphaltene content show a significant reduction. Furthermore, visualization results reveal that the foam becomes finer, more stable, and more uniformly distributed under precise parameter control, leading to enhanced foamy oil effects and improved plugging capacity. Moreover, the foam structure transitions from an oil-rich state to a homogeneous and stable configuration throughout the CCHP process. This study provides valuable insights for achieving stable and sustainable development in natural foamy oil reservoirs. Full article
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24 pages, 5484 KB  
Article
Mechanistic Investigation of CO2-Soluble Compound Foaming Systems for Flow Blocking and Enhanced Oil Recovery
by Junhong Jia, Wei Fan, Chengwei Yang, Danchen Li and Xiukun Wang
Processes 2025, 13(10), 3299; https://doi.org/10.3390/pr13103299 - 15 Oct 2025
Viewed by 270
Abstract
Carbon dioxide (CO2) has been widely applied in gas flooding for reservoir development due to its remarkable oil recovery potential. However, because its viscosity is lower than that of water and most crude oils, severe channeling often occurs during the flooding [...] Read more.
Carbon dioxide (CO2) has been widely applied in gas flooding for reservoir development due to its remarkable oil recovery potential. However, because its viscosity is lower than that of water and most crude oils, severe channeling often occurs during the flooding process, resulting in a significant reduction in the sweep efficiency. To address this issue, foam flooding has attracted considerable attention as an effective method for controlling CO2 mobility. In this study, a compound foam system was developed with alpha-olefin sulfonate (AOS) as the primary foaming agent, alcohol ethoxylate (AEO) and cetyltrimethylammonium bromide (CTAB) as co-surfactants, and partially hydrolyzed polyacrylamide (HPAM) as the stabilizer. The optimal system was screened through evaluations of comprehensive foam index, salt tolerance, oil resistance, and shear resistance. Results indicate that the AOS+AEO formulation exhibits superior foaming ability, salt tolerance, and foam stability compared with the AOS+CTAB system, with the best performance achieved at a mass ratio of 2:1 (AOS:AEO), balancing both adaptability and economic feasibility. A heterogeneous reservoir model was constructed using parallel core flooding to investigate the displacement performance and blocking capability of the system. Nuclear magnetic resonance (NMR) imaging was employed to monitor in situ oil phase migration and clarify the recovery mechanisms. Experimental results show that the compound foam system demonstrates excellent conformance control performance, achieving a blocking efficiency of 84.5% and improving the overall oil recovery by 4.6%. NMR imaging further reveals that the system effectively mobilizes low-permeability zones, with T2 spectrum analysis indicating a 4.5% incremental recovery in low-permeability layers. Moreover, in reservoirs with larger permeability ratio, the system exhibits enhanced blocking efficiency (up to 86.5%), though the incremental recovery is not strictly proportional to the blocking effect. Compared with previous AOS-based CO2 foam studies that primarily relied on pressure drop and effluent analyses, this work introduces NMR imaging and T2 spectrum diagnostics to directly visualize pore-scale fluid redistribution and quantify sweep efficiency within heterogeneous cores. The NMR data provide mechanistic evidence that the enhanced recovery originates from selective foam propagation and the mobilization of residual oil in low-permeability channels, rather than merely from increased flow resistance. This integration of advanced pore-scale imaging with macroscopic displacement analysis represents a mechanistic advancement over conventional CO2 foam evaluations, offering new insights into the conformance control behavior of AOS-based foam systems in heterogeneous reservoirs. Full article
(This article belongs to the Special Issue Flow Mechanisms and Enhanced Oil Recovery)
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22 pages, 2320 KB  
Article
Evaluation of the Emulsification Properties of Marine-Derived Rhamnolipids for Encapsulation: A Comparison with Commercial Surfactants
by Sara Gorrieri, Carmine Buonocore, Giulia Donà, Chiara Pezzoli, Martina Vakarelova, Daniela Coppola, Fortunato Palma Esposito, Donatella de Pascale, Gerardo Della Sala, Francesca Zanoni and Pietro Tedesco
Biomolecules 2025, 15(10), 1451; https://doi.org/10.3390/biom15101451 - 14 Oct 2025
Viewed by 484
Abstract
Rhamnolipids are a class of glycolipids known for their surface and emulsifying activity. These molecules, produced by a few Gram-negative genera, mostly Pseudomonas, offer natural alternatives to synthetic surfactants in different industrial fields. This study examines the emulsifying and encapsulation performance of Rhamnolipids [...] Read more.
Rhamnolipids are a class of glycolipids known for their surface and emulsifying activity. These molecules, produced by a few Gram-negative genera, mostly Pseudomonas, offer natural alternatives to synthetic surfactants in different industrial fields. This study examines the emulsifying and encapsulation performance of Rhamnolipids derived from the marine Antarctic bacterium Pseudomonas gessardii M15, comparing its emulsification ability and stability with those of commercial surfactants, Sodium dodecyl sulfate (SDS) and sucrose esters (SE), under extreme conditions of temperature and pH. The Rhamolipids were used to encapsulate Coenzyme Q10 with Arabic gum as the carrier matrix. Rhamnolipids exhibited surface and emulsifying activity comparable to that of SDS and superior to SE at neutral and basic pH levels. Their performance declined under acidic conditions, whereas exposure to 90 °C had no significant effects. The encapsulation efficiency of Coenzyme Q10 was significantly higher in the case of Rhamnolipids, with a percentage of encapsulated compound of 99.6 ± 0.2%, compared to the 38.2 ± 7.1% found when SDS was used. Rhamnolipids extracted from Pseudomonas gessardii M15 exhibit strong potential as a natural surfactant, particularly in formulations that require thermal stability and effective encapsulation. These findings support its use as a sustainable alternative to synthetic agents in diverse industrial settings. Full article
(This article belongs to the Section Molecular Biophysics: Structure, Dynamics, and Function)
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20 pages, 5884 KB  
Article
The Synthesis of Novel Glucosylamide Organosilicon Quaternary Ammonium Salts and Long-Lasting Modification of Different Materials
by Xiangji Meng, Yunkai Wang, Jingru Wang, Lifei Zhi, Linfei Li, Xiaoming Li, Chan Wu, Rui Jin, Ziyong Ma, Zhiwang Han and Xudong Liu
Molecules 2025, 30(19), 3934; https://doi.org/10.3390/molecules30193934 - 1 Oct 2025
Viewed by 346
Abstract
Using renewable D-gluconic acid δ-lactone as the starting material, two novel glucosamide-based organosilicon quaternary ammonium surfactants (2/3SiDDGPBH) were synthesized through an environmentally friendly three-step process involving amidation, hydrophobic modification, and quaternization. Comprehensive characterization demonstrated their exceptional performance: surface tension reduction to [...] Read more.
Using renewable D-gluconic acid δ-lactone as the starting material, two novel glucosamide-based organosilicon quaternary ammonium surfactants (2/3SiDDGPBH) were synthesized through an environmentally friendly three-step process involving amidation, hydrophobic modification, and quaternization. Comprehensive characterization demonstrated their exceptional performance: surface tension reduction to 33.4 mN/m (2SiDDGPBH) and 33.64 mN/m (3SiDDGPBH), uniform spherical micelles (1–10 nm and 30–100 nm) were formed, and outstanding foam properties with 3SiDDGPBH developed, showing superior foamability and stability. Material modification tests on polymethyl methacrylate (PMMA) plates, mature acacia leaves, oilpaper, vegetable-tanned top-grain leather, and melamine-formaldehyde resin (MFR) faced with plywood revealed excellent spreading performance and durability, particularly for 3SiDDGPBH-treated MFR plywood, which maintained excellent spreading performance even after 80 washing cycles. Scanning electron microscopy (SEM) analysis confirmed that the Si wt% of MFR plywood treated with 2/3SiDDGPBH and scrubbed MFR plywood both exhibited a significant increase, and the 3SiDDGPBH-treated MFR plywood demonstrated superior bonding properties. These surfactants combine low surface tension, excellent foaming properties, and outstanding spreading performance, demonstrating broad application prospects in fields such as pesticide adjuvants, industrial and household cleaning agents, cosmetics, oilfield extraction, textile printing and dyeing, and functional coatings. Full article
(This article belongs to the Topic Green and Sustainable Chemical Products and Processes)
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27 pages, 1813 KB  
Review
Bacterial Biosurfactants as Bioactive Ingredients: Surfactin’s Role in Food Preservation, Functional Foods, and Human Health
by Zainab Hussain Abdul Wahab and Shayma Thyab Gddoa Al-Sahlany
Bacteria 2025, 4(4), 49; https://doi.org/10.3390/bacteria4040049 - 25 Sep 2025
Viewed by 1014
Abstract
Biosurfactants are amphiphilic compounds synthesized by microorganisms, providing environmentally sustainable alternatives to synthetic surfactants owing to their biodegradability and minimal toxicity. This review examines bacterial origins of biosurfactants, with a focus on surfactin derived from Bacillus species including B. subtilis, B. amyloliquefaciens [...] Read more.
Biosurfactants are amphiphilic compounds synthesized by microorganisms, providing environmentally sustainable alternatives to synthetic surfactants owing to their biodegradability and minimal toxicity. This review examines bacterial origins of biosurfactants, with a focus on surfactin derived from Bacillus species including B. subtilis, B. amyloliquefaciens, B. licheniformis, and B. pumilus. The cyclic lipopeptide structure of surfactin, which consists of a heptapeptide attached to a β-hydroxy fatty acid chain, imparts remarkable surface-active characteristics, such as a reduced surface tension of 27 mN/m and a low critical micelle concentration of 20 µM. In medical applications, surfactin demonstrates antimicrobial, antiviral, and anticancer properties through mechanisms such as apoptosis induction and metastasis inhibition, as well as promoting wound healing by enhancing angiogenesis and decreasing fibrosis. In the realm of food processing, it functions as a natural antimicrobial agent against pathogens such as Listeria and Salmonella, improves emulsion stability in products like mayonnaise, prolongs shelf life, and influences gut microbiota composition. The safety profiles correspond with the Generally Recognized as Safe (GRAS) status for compounds derived from Bacillus; however, it is essential to optimize dosing to reduce the risks associated with hemolysis. Challenges encompass production expenses, scalability issues, and regulatory obstacles, with genetic engineering suggested as a means to achieve improved yields. Surfactin demonstrates potential as a sustainable bioactive component within the food and health industries. Full article
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19 pages, 3228 KB  
Article
Towards Designing Green-Inspired Nano- and Microemulsions Alongside Novel Solvatochromic Probes as an Effective Tool in Delivery Issues
by Aleksandra Szarwaryn, Wojciech Bartkowiak, Tomasz K. Olszewski and Urszula Bazylińska
Int. J. Mol. Sci. 2025, 26(18), 9259; https://doi.org/10.3390/ijms26189259 - 22 Sep 2025
Viewed by 542
Abstract
The extensive use of submicron emulsion systems, particularly those stabilized by nonionic surfactants, with their proven effectiveness and safety profile, provides a reassuring foundation for our research. Consequently, we designed and engineered new submicron emulsion formulations stabilized with a biocompatible surfactant polyoxyethylated cocoamine, [...] Read more.
The extensive use of submicron emulsion systems, particularly those stabilized by nonionic surfactants, with their proven effectiveness and safety profile, provides a reassuring foundation for our research. Consequently, we designed and engineered new submicron emulsion formulations stabilized with a biocompatible surfactant polyoxyethylated cocoamine, whose nonionic character is due to a high degree of polyoxyethylation. We chose oleic acid as the oil phase, a fatty acid known for its beneficial properties. This led to novel biocompatible nanoemulsions with high stability and cosurfactant-free microemulsions. The dynamic light scattering studies confirmed that both formulations have a nanometric size and low polydispersity index values. Moreover, transmission electron microscopy verified the nanodroplets’ morphological homogeneity and spherical shape. The resulting nanoplatforms can be applied to carry bioactive agents in the pharmaceutical and cosmetic fields. For this reason, we solubilized newly synthesized 5-dimethylamino-5′-nitro-2,2′-bithiophene as a model hydrophobic cargo for delivering poorly water-soluble compounds. This dye was chosen due to its strong solvatochromic behavior and suitability for micropolarity analysis via UV–Vis spectroscopy. We also present a simple method for rapid micropolarity screening to assess the type of nanodispersion via solvatochromic shift as an alternative procedure for evaluating of the oils used to fabricate nanoformulations for pharmaceutical and cosmetic purposes. Full article
(This article belongs to the Special Issue Surfactants: Design, Synthesis and Application)
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25 pages, 3340 KB  
Article
Daunomycin Nanocarriers with High Therapeutic Payload for the Treatment of Childhood Leukemia
by Rosa M. Giráldez-Pérez, Elia M. Grueso, Antonio J. Montero-Hidalgo, Cristina Muriana-Fernández, Edyta Kuliszewska, Raúl M. Luque and Rafael Prado-Gotor
Pharmaceutics 2025, 17(9), 1236; https://doi.org/10.3390/pharmaceutics17091236 - 22 Sep 2025
Viewed by 511
Abstract
Background/Objectives: Malignant neoplasms in children include leukemias. The main types are B-cell acute lymphoblastic leukemia (B-ALL) and acute myeloid leukemia (AML). Treatments are expensive, which is a particular problem in low-income countries. The main objective of this work was to develop specific [...] Read more.
Background/Objectives: Malignant neoplasms in children include leukemias. The main types are B-cell acute lymphoblastic leukemia (B-ALL) and acute myeloid leukemia (AML). Treatments are expensive, which is a particular problem in low-income countries. The main objective of this work was to develop specific nanosystems with small amounts of drug, allowing for affordable treatments. To this end, we designed ternary gold nanosystems (Au@16-Ph-16/DNA–Dauno) composed of daunomycin, a DNA biopolymer as a stabilizer, and the cationic surfactant gemini (TG) as a compacting agent for the DNA–daunomycin complex. Methods: Fluorescence, UV–visible, and CD spectroscopy, DLS and zeta potential, cell viability assays, TEM, AFM, and confocal microscopy were used to characterize and optimize nanocomposites. Results: The nanoparticles (Au@TG) obtained were small, stable, and highly charged in solution, allowing for optimal absorption and efficacy, capable of inducing the aggregation of the ternary nanosystem upon entering the cell, further enhancing its anticancer effect. Using nanoparticles, treatments can be redirected to the site of action, increasing the solubility and stability of the drug, minimizing the side effects of traditional treatments, and helping to overcome resistance to chemotherapy Conclusions: A significant decrease in the growth of pediatric B-ALL-derived cell lines (SEM and SUP-B15), constituting a potential and more affordable therapy for this type of pathology. Full article
(This article belongs to the Section Nanomedicine and Nanotechnology)
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12 pages, 1433 KB  
Article
The Impact of Gallic Acid Binding on the Foam and Interfacial Properties of Whey Protein Isolate Under Weak Acidic Conditions
by Fuchao Zhan, Jing Li and Bin Li
Foods 2025, 14(18), 3209; https://doi.org/10.3390/foods14183209 - 15 Sep 2025
Viewed by 509
Abstract
The interfacial and foam properties of proteins can be enhanced by altering the interactions between polyphenols and proteins. The aim of this study was to determine the influence of gallic acid (GA) on the structural properties of whey protein isolate (WPI), specifically focusing [...] Read more.
The interfacial and foam properties of proteins can be enhanced by altering the interactions between polyphenols and proteins. The aim of this study was to determine the influence of gallic acid (GA) on the structural properties of whey protein isolate (WPI), specifically focusing on particle size, potential, and surface hydrophobicity, as well as the subsequent alterations in its interfacial and foam properties when utilized as a foaming agent. An increase in turbidity and a decrease in particle size suggested the formation of a soluble complex between GA and WPI at a pH of 6. The results from fluorescence spectroscopy and surface hydrophobicity analyses indicated that the primary interactions between GA and WPI are characterized by hydrogen bonding and hydrophobic interactions. The reduction in particle size enhances the capacity of WPI/GA complexes to lower the surface pressure, thereby demonstrating significant efficacy at the macroscopic scale. Furthermore, the structural connectivity of GA facilitates the formation of a stable interfacial film at the air–water interface by WPI/GA, resulting in high foam stability at a macroscopic level. This research contributes to a deeper understanding of the application of protein–polyphenol complexes as surfactants and provides theoretical support for their use in food applications. Full article
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27 pages, 4027 KB  
Article
Fast-Disintegrating Oral Films Containing Nisin-Loaded Niosomes
by Ali A. Amer, Yasir Karkar, Lewis Bingle, Amal Ali Elkordy and Cheng Shu Chaw
Molecules 2025, 30(18), 3715; https://doi.org/10.3390/molecules30183715 - 12 Sep 2025
Cited by 1 | Viewed by 899
Abstract
Nisin, a food preservative lantibiotic produced by Lactococcus lactis, exhibits potent antimicrobial activity against a wide range of Gram-positive pathogens, including antibiotic-resistant strains such as methicillin-resistant Staphylococcus aureus (MRSA). This study explores the development of a novel nano drug delivery platform comprising [...] Read more.
Nisin, a food preservative lantibiotic produced by Lactococcus lactis, exhibits potent antimicrobial activity against a wide range of Gram-positive pathogens, including antibiotic-resistant strains such as methicillin-resistant Staphylococcus aureus (MRSA). This study explores the development of a novel nano drug delivery platform comprising nisin-loaded niosomes, formulated via microfluidic mixing, and integrated into fast-dissolving oral films for targeted buccal administration. Microfluidic synthesis enabled the precise control of critical parameters including the flow rate ratio, surfactant composition, and lipid concentration, resulting in uniform niosomal vesicles with optimal size distribution (100–200 nm), low polydispersity index, and high encapsulation efficiency. Span 40 and Span 60 were employed as non-ionic surfactants, stabilized with cholesterol to improve bilayer rigidity and drug retention. The encapsulated nisin demonstrated improved physicochemical stability over time and protection against proteolytic degradation, thus preserving its antimicrobial potency. The niosomal suspensions were subsequently incorporated into polymer-based oral films as a final dosage form composed of polyvinyl alcohol (PVA) as the primary film-forming polymer, polyethylene glycol 400 (PEG400) as a plasticizer, and sucralose and mint as a sweetener and flavoring agent, respectively. A disintegrant was added to accelerate film dissolution in the oral cavity, facilitating the rapid release of niosomal nisin. The films were cast and evaluated for thickness uniformity, mechanical properties, disintegration time, surface morphology, and drug content uniformity. The dried films exhibited desirable flexibility, rapid disintegration (<30 s), and consistent distribution of nisin-loaded vesicles. In vitro antimicrobial assays confirmed that the bioactivity of nisin was retained post-formulation, showing effective inhibition zones (16 mm) against Bacillus subtilis. This delivery system offers a promising platform for localized antimicrobial therapy in the oral cavity, potentially aiding in the treatment of dental plaque, oral infections, and periodontal diseases. Overall, the integration of microfluidic-synthesized nisin niosomes into oral films presents a novel, non-invasive strategy for enhancing the stability and therapeutic efficacy of peptide-based drugs in mucosal environments. Physicochemical characterization of the niosomes and niosome films was performed using Fourier-transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) to evaluate thermal stability and scanning electron microscopy (SEM) to assess surface morphology. In vitro peptide release studies demonstrated sustained release from both niosomal suspensions and film matrices, and the resulting data were further fitted to established kinetic models to elucidate the underlying drug release mechanisms. This delivery system offers a promising platform for localized antimicrobial therapy in the oral cavity, potentially aiding in the treatment of dental plaque, oral infections, and periodontal diseases. Overall, the integration of microfluidic-synthesized nisin niosomes into oral films presents a novel, non-invasive strategy for enhancing the stability and therapeutic efficacy of peptide-based drugs in mucosal environments. Full article
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18 pages, 2486 KB  
Article
Stability and Foam Performance Optimization of CO2-Soluble Foaming Agents: Influencing Factors and Mechanistic Analysis
by Wenjing Sun, Wenlu Yang, Zian Yang, Sheng Cao, Quan Xu, Fajun Zhao, Tianjiao Guo and Tianyi Sun
Processes 2025, 13(9), 2784; https://doi.org/10.3390/pr13092784 - 30 Aug 2025
Viewed by 768
Abstract
This study systematically analyzes the influencing factors and optimization strategies of foam stability and performance for CO2-soluble foaming agents in high-temperature and high-pressure (HTHP) complex reservoir environments. By constructing a HTHP experimental system and utilizing dynamic foam testing, interfacial tension analysis, [...] Read more.
This study systematically analyzes the influencing factors and optimization strategies of foam stability and performance for CO2-soluble foaming agents in high-temperature and high-pressure (HTHP) complex reservoir environments. By constructing a HTHP experimental system and utilizing dynamic foam testing, interfacial tension analysis, and microscopic observation of liquid films, the effects of chemical factors (e.g., pH, foaming agent concentration, stabilizer synergy) and physical factors (e.g., temperature, pressure) on foam behavior are investigated. The results show that the nonionic surfactant E-1312 exhibits optimal foam performance in neutral to mildly alkaline environments. The foam performance tends to saturate at around 0.5% concentration. High pressure enhances the foam stability, whereas elevated temperature significantly reduces the foam lifetime. Moreover, the addition of nano-sized foam stabilizers such as silica (SiO2) can significantly delay liquid film drainage and strengthen interfacial mechanical properties, thereby improving foam durability. This study further reveals the key mechanisms of CO2-soluble foaming agents in terms of interfacial behavior, liquid film evolution, and foam formation in porous media, providing theoretical guidance and optimization pathways for the molecular design and field application of CO2 foam flooding technology. Full article
(This article belongs to the Section Chemical Processes and Systems)
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40 pages, 2346 KB  
Review
Towards Enhanced Electrospinning of Alginate—Can Recent Strategies Overcome Limitations? A Review
by Paulina Wróbel, Julia Zwolińska, Daniel Szopa and Anna Witek-Krowiak
Polymers 2025, 17(16), 2255; https://doi.org/10.3390/polym17162255 - 20 Aug 2025
Cited by 2 | Viewed by 1614
Abstract
Electrospun alginate nanofibers are emerging as versatile materials for biomedical, environmental, and packaging applications due to their biocompatibility, biodegradability, and functional tunability. However, the direct electrospinning of alginate remains a significant challenge, mainly due to its polyelectrolytic nature, rigid chain structure, and limited [...] Read more.
Electrospun alginate nanofibers are emerging as versatile materials for biomedical, environmental, and packaging applications due to their biocompatibility, biodegradability, and functional tunability. However, the direct electrospinning of alginate remains a significant challenge, mainly due to its polyelectrolytic nature, rigid chain structure, and limited chain entanglement. This review provides a comprehensive analysis of recent strategies developed to overcome these limitations, including polymer blending, chemical modification, the addition of surfactants, multi-fluid techniques, and process optimization. We systematically discuss the integration of nanofibers with functional agents such as microorganisms, bioactive compounds, plant extracts, and nanoparticles, highlighting their potential in wound healing, active packaging, bioremediation, and controlled release systems. This review also examines the scalability of alginate electrospinning, summarizing recent patents, industrial solutions, and challenges related to the standardization of the process. Key knowledge gaps are identified, including the need for long-term stability studies, structure–function correlations, green processing approaches, and expansion into novel application domains beyond healthcare. Addressing these research directions will be crucial to unlocking the full potential of alginate nanofibers as sustainable, high-performance materials for industrial use. Full article
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15 pages, 1920 KB  
Article
Optimization of the Froth Flotation Process for the Enrichment of Cu and Co Concentrate from Low-Grade Copper Sulfide Ore
by Michal Marcin, Martin Sisol, Martina Laubertová, Jakub Kurty and Ema Gánovská
Materials 2025, 18(15), 3704; https://doi.org/10.3390/ma18153704 - 6 Aug 2025
Viewed by 1020
Abstract
The increasing demand for critical raw materials such as copper and cobalt highlights the need for efficient beneficiation of low-grade ores. This study investigates a copper–cobalt sulfide ore (0.99% Cu, 0.028% Co) using froth flotation to produce high-grade concentrates. Various types of surfactants [...] Read more.
The increasing demand for critical raw materials such as copper and cobalt highlights the need for efficient beneficiation of low-grade ores. This study investigates a copper–cobalt sulfide ore (0.99% Cu, 0.028% Co) using froth flotation to produce high-grade concentrates. Various types of surfactants are applied in different ways, each serving an essential function such as acting as collectors, frothers, froth stabilizers, depressants, activators, pH modifiers, and more. A series of flotation tests employing different collectors (SIPX, PBX, AERO, DF 507B) and process conditions was conducted to optimize recovery and selectivity. Methyl isobutyl carbinol (MIBC) was consistently used as the foaming agent, and 700 g/L was used as the slurry density at 25 °C. Dosages of 30 and 100 g/t1 were used in all tests. Notably, adjusting the pH to ~4 using HCl significantly improved cobalt concentrate separation. The optimized flotation conditions yielded concentrates with over 15% Cu and metal recoveries exceeding 80%. Mineralogical characterization confirmed the selective enrichment of target metals in the concentrate. The results demonstrate the potential of this beneficiation approach to contribute to the European Union’s supply of critical raw materials. Full article
(This article belongs to the Special Issue Advances in Process Metallurgy and Metal Recycling)
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15 pages, 1758 KB  
Article
Optimized Si-H Content and Multivariate Engineering of PMHS Antifoamers for Superior Foam Suppression in High-Viscosity Systems
by Soyeon Kim, Changchun Liu, Junyao Huang, Xiang Feng, Hong Sun, Xiaoli Zhan, Mingkui Shi, Hongzhen Bai and Guping Tang
Coatings 2025, 15(8), 894; https://doi.org/10.3390/coatings15080894 - 1 Aug 2025
Viewed by 695
Abstract
A modular strategy for the molecular design of silicone-based antifoaming agents was developed by precisely controlling the architecture of poly (methylhydrosiloxane) (PMHS). Sixteen PMHS variants were synthesized by systematically varying the siloxane chain length (L1–L4), backbone composition (D3T1 vs. D [...] Read more.
A modular strategy for the molecular design of silicone-based antifoaming agents was developed by precisely controlling the architecture of poly (methylhydrosiloxane) (PMHS). Sixteen PMHS variants were synthesized by systematically varying the siloxane chain length (L1–L4), backbone composition (D3T1 vs. D30T1), and terminal group chemistry (H- vs. M-type). These structural modifications resulted in a broad range of Si-H functionalities, which were quantitatively analyzed and correlated with defoaming performance. The PMHS matrices were integrated with high-viscosity PDMS, a nonionic surfactant, and covalently grafted fumed silica—which was chemically matched to each PMHS backbone—to construct formulation-specific defoaming systems with enhanced interfacial compatibility and colloidal stability. Comprehensive physicochemical characterization via FT-IR, 1H NMR, GPC, TGA, and surface tension analysis revealed a nonmonotonic relationship between Si-H content and defoaming efficiency. Formulations containing 0.1–0.3 wt% Si-H achieved peak performance, with suppression efficiencies up to 96.6% and surface tensions as low as 18.9 mN/m. Deviations from this optimal range impaired performance due to interfacial over-reactivity or reduced mobility. Furthermore, thermal stability and molecular weight distribution were found to be governed by repeat unit architecture and terminal group selection. Compared with conventional EO/PO-modified commercial defoamers, the PMHS-based systems exhibited markedly improved suppression durability and formulation stability in high-viscosity environments. These results establish a predictive structure–property framework for tailoring antifoaming agents and highlight PMHS-based formulations as advanced foam suppressors with improved functionality. This study provides actionable design criteria for high-performance silicone materials with strong potential for application in thermally and mechanically demanding environments such as coating, bioprocessing, and polymer manufacturing. Full article
(This article belongs to the Section Functional Polymer Coatings and Films)
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19 pages, 2812 KB  
Article
Preparation of PdCu Catalyst and the Catalytic Degradation of Methylene Blue and Rhodamine B with PMS
by Wei Wang, Jiaqi Liu, Guang Shi, Shiqi Wu, Nan Zhang and Ruixia Yuan
Catalysts 2025, 15(7), 610; https://doi.org/10.3390/catal15070610 - 20 Jun 2025
Cited by 1 | Viewed by 731
Abstract
Spherical Cu2O nanoparticles were obtained by reducing copper acetate in N,N-dimethylformamide (DMF) system using glucose as the reducing agent and polyvinylpyrrolidone (PVP) as the surfactant, with which spherical PdCu nanocatalysts were thus synthesized by disproportionation. The catalyst was used for the [...] Read more.
Spherical Cu2O nanoparticles were obtained by reducing copper acetate in N,N-dimethylformamide (DMF) system using glucose as the reducing agent and polyvinylpyrrolidone (PVP) as the surfactant, with which spherical PdCu nanocatalysts were thus synthesized by disproportionation. The catalyst was used for the activation of peroxymonosulfate (PMS) and showed an excellent degradation effect on rhodamine B and methylene blue-contained printing and dyeing wastewater with good stability. Additionally, the surface morphology analysis of the catalyst was carried out by SEM and TEM. The structure was characterized by XRD and FT-IR. The valence state and composition of the catalyst were characterized by XPS. The catalytic performance of the prepared catalysts was investigated with methylene blue and rhodamine B used as target pollutants. The results showed that the catalytic reduction efficiency of PdCu nanocatalyst for the two pollutants could reach 99% at 20 °C, when catalyst concentration was 60 mg/L and PMS concentration was 1.0 g/L and 0.6 g/L, respectively. The degradation efficiency of the catalyst was significantly reduced when Cl, HCO3 and HA were present in the water. The degradation efficiency was above 90% when the pH was in the range of 5–11. The excellent performance of the PdCu/PMS system in the treatment of RhB-contained wastewater was further confirmed by taking into account of the data of free radical quenching experiment and the results of electron paramagnetic resonance (EPR) experiment. After three cycles, the removal rate of MB and RhB could still be maintained at more than 90%, which proved its excellent recyclability due to its remarkable stability and efficiency. Full article
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19 pages, 5500 KB  
Article
Encapsulation of Essential Oils Using Hemp Protein Isolate–Gallic Acid Conjugates: Characterization and Functional Evaluation
by Xinyu Zhang, Haoran Zhu and Feng Xue
Polymers 2025, 17(13), 1724; https://doi.org/10.3390/polym17131724 - 20 Jun 2025
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Abstract
Essential oils (EOs) represent natural bioactive agents with broad applications; however, their industrial utilization is often hampered by inherent volatility and instability, which current encapsulation methods struggle to overcome due to limitations such as reliance on synthetic surfactants. Proteins, owing to their amphiphilic [...] Read more.
Essential oils (EOs) represent natural bioactive agents with broad applications; however, their industrial utilization is often hampered by inherent volatility and instability, which current encapsulation methods struggle to overcome due to limitations such as reliance on synthetic surfactants. Proteins, owing to their amphiphilic nature, serve as materials for EOs microencapsulation, particularly when chemically modified. Building upon our previous work demonstrating improved emulsifying properties of hemp seed protein isolate (HPI) through covalent modification with gallic acid (GA), this study investigated its efficacy for essential oil encapsulation. This study developed a novel microencapsulation system utilizing conjugates of HPI and GA for stabilizing six essential oils (lemon, grapefruit, camellia, fragrans, oregano, and mustard). The microcapsules exhibited encapsulation efficiencies (EE) ranging from 40% to 88%, with oregano oil demonstrating superior performance due to carvacrol’s amphiphilic surfactant properties. Advanced characterization techniques revealed that high-EE microcapsules displayed compact morphologies, enhanced thermal stability, and reduced surface oil localization. Release kinetics followed either the Peppas or Weibull model, with oregano microcapsules achieving sustained release via matrix erosion mechanisms. Antioxidant assays and antimicrobial tests demonstrated multifunctional efficacy, where oregano microcapsules exhibited the highest radical scavenging and antimicrobial activity. These findings establish HPI-GA conjugates as unique dual-functional emulsifier-encapsulants, offering a sustainable and effective platform to enhance EO stability and bioactivity, particularly for applications in food preservation and pharmaceutical formulations. Full article
(This article belongs to the Special Issue Functional Polymeric Materials for Food Packaging Applications)
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