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Keywords = steel fiber-reinforced lightweight concrete

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29 pages, 7892 KiB  
Article
Analytical Model of Crack Opening in Reinforced Concrete Structures Based on DCE
by Vladimir I. Kolchunov, Natalia V. Fedorova, Sergei Y. Savin and Violetta S. Moskovtseva
Buildings 2025, 15(12), 2096; https://doi.org/10.3390/buildings15122096 - 17 Jun 2025
Viewed by 310
Abstract
This study focused on the advanced analysis of the crack resistance of reinforced concrete structures and provides proposals for improvement of the theory of calculation of reinforced concrete structures for serviceability and ultimate limit state. Despite the fact that the crack opening is [...] Read more.
This study focused on the advanced analysis of the crack resistance of reinforced concrete structures and provides proposals for improvement of the theory of calculation of reinforced concrete structures for serviceability and ultimate limit state. Despite the fact that the crack opening is a key parameter of reinforced concrete structures that frequently determines the reinforcement area, the design models and theory of calculation of this parameter are still not sufficiently perfect. The recent studies performed worldwide with the use of more advanced instrumentation have shown that the accuracy of theoretical prediction of crack opening in structures experiencing a complex stress–strain state, and especially structures made of high-strength concrete, fiber-reinforced concrete, lightweight concrete, and etc., remains unsatisfactory. This study analyzed and summarizes experimental studies of crack resistance of reinforced concrete structures and reveals new physical regularities in the deformation of concrete and steel reinforcement in zones adjacent to the crack. It introduces hypotheses that account for these regularities and proposes a general block model for calculating the width of irregular and single cracks in reinforced concrete structures under different stress states. In this model, crack opening is modeled by the double-cantilever element (DCE), which allows incorporation of the corresponding experimentally revealed effects and at the same time combines deformation parameters of both the theory of reinforced concrete and fracture mechanics. The DCE is two conventionally separated rigid cantilevers that include the crack surfaces, and are embedded on one side in the concrete at the neutral axis. On the other side, they are connected with reinforced steel bars crossing the crack. Using this model, a method for calculating the crack opening width in reinforced concrete structures with different types of cracks is proposed. The paper demonstrates the results of experimental investigations of crack resistance of simply supported and cantilever beams made of ordinary, light, and high-strength concrete. These results confirm the effects considered in the calculation model and the hypotheses accepted in the theory. The study also provides a physical explanation of the phenomena under consideration and shows acceptable agreement between theoretical and experimental values of crack opening calculated according to the proposed theory. Full article
(This article belongs to the Section Building Structures)
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14 pages, 5181 KiB  
Article
Experimental Study on the Structural Performance of Glass-Fiber-Reinforced Concrete Slabs Reinforced with Glass-Fiber-Reinforced Polymer (GFRP) Bars: A Sustainable Alternative to Steel in Challenging Environments
by Fang Xie, Wanming Tian, Shaofan Li, Pedro Diez, Sergio Zlotnik and Alberto Garcia Gonzalez
Polymers 2025, 17(8), 1068; https://doi.org/10.3390/polym17081068 - 15 Apr 2025
Cited by 1 | Viewed by 847
Abstract
The inherent brittleness of glass-fiber-reinforced polymer (GFRP) bars limits their structural applicability despite their corrosion resistance and lightweight properties. This study addresses the critical challenge of enhancing the ductility and crack resistance of GFRP-reinforced systems while maintaining their environmental resilience. Through experimental evaluation, [...] Read more.
The inherent brittleness of glass-fiber-reinforced polymer (GFRP) bars limits their structural applicability despite their corrosion resistance and lightweight properties. This study addresses the critical challenge of enhancing the ductility and crack resistance of GFRP-reinforced systems while maintaining their environmental resilience. Through experimental evaluation, GFRC slabs reinforced with GFRP bars are systematically compared to steel-reinforced GFRC slabs and non-bar-reinforced SFRC slabs under bending loads. Eight slabs were subjected to four-edge-supported loading following standardized procedures based on prior strength assessments. The results demonstrate that GFRP-reinforced GFRC slabs achieve an ultimate load capacity of 83.7 kN, comparable to their steel-reinforced counterparts (96.3 kN), while exhibiting progressive crack propagation and 17% higher energy absorption than non-fiber-reinforced systems. The load capacity similarities between GFRP-bar-reinforced GFRC slabs and steel-reinforced slabs are 69% for crack loading and 86% for ultimate capacity. Furthermore, this study demonstrates that the reduction factor in flexural strength design of the novel slab should be comprehensively considered, incorporating the recommended value of 0.5. The findings confirm that GFRP-bar-reinforced GFRC slabs meet key structural performance criteria, including enhanced bending capacity, energy absorption, crack resistance, and ductility. This study underscores the potential of GFRP as an effective alternative to steel reinforcement, contributing to the development of resilient and durable concrete structures in demanding environments. Full article
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19 pages, 5458 KiB  
Article
Experimental Study on Axial Compression Behavior of Fiber-Reinforced Lightweight Aggregate Concrete Columns Confined by Grid Stirrups
by Shun Chen, Tao Wu, Yujie Huang and Guangyu Sun
Buildings 2025, 15(7), 1206; https://doi.org/10.3390/buildings15071206 - 7 Apr 2025
Viewed by 331
Abstract
In this study, thirteen axial compression tests were conducted on stirrup-confined fiber-reinforced lightweight aggregate concrete (SFLWAC) columns. The effects of stirrup spacing, fiber type, and fiber volume content on the confinement effect of concrete were analyzed. The failure process and failure modes were [...] Read more.
In this study, thirteen axial compression tests were conducted on stirrup-confined fiber-reinforced lightweight aggregate concrete (SFLWAC) columns. The effects of stirrup spacing, fiber type, and fiber volume content on the confinement effect of concrete were analyzed. The failure process and failure modes were investigated. The stress–strain curve of columns and the characteristic points of the curve were examined, and prediction models for peak stress and strain were proposed. The results indicate that increasing the volumetric stirrup ratio effectively enhances the lateral confinement force and increases the area of confined concrete. For specimens with a low volumetric stirrup ratio, the stirrups do not fully utilize their strength when the confined concrete reaches peak strength. The addition of fibers effectively improves the brittleness of lightweight aggregate concrete, with steel fibers providing a more pronounced improvement than carbon fibers. The proposed prediction models can accurately predict the axial compression behavior of SFLWAC. Full article
(This article belongs to the Section Building Structures)
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29 pages, 6975 KiB  
Article
Thermo-Mechanical Performance of Sustainable Lightweight Sandwich Panels Utilizing Ultra-High-Performance Fiber-Reinforced Concrete
by Mariam Farouk Ghazy, Metwally abd allah Abd Elaty, Mohamed Abd Elkhalek Sakr and Eslam Mohamed Arafa
Buildings 2025, 15(4), 593; https://doi.org/10.3390/buildings15040593 - 14 Feb 2025
Cited by 4 | Viewed by 1337
Abstract
Sandwich panels, consisting of two concrete wythes that encase an insulating core, are designed to improve energy efficiency and reduce the weight of construction applications. This research examines the thermal and flexural properties of a novel sandwich panel that incorporates ultra-high-performance fiber-reinforced concrete [...] Read more.
Sandwich panels, consisting of two concrete wythes that encase an insulating core, are designed to improve energy efficiency and reduce the weight of construction applications. This research examines the thermal and flexural properties of a novel sandwich panel that incorporates ultra-high-performance fiber-reinforced concrete (UHPFRC) and cellular lightweight concrete (CLC) as its core material. Seven sandwich panel specimens were tested for their thermo-flexural performance using four-point bending tests. The experimental parameters included variations in UHPFRC thickness (20 mm and 30 mm) and different shear connector types (shear keys, steel bars, and post-tension steel bars). The study also assessed the effects of adding steel mesh reinforcement to the UHPFRC layer and evaluated the performance of UHPFRC box sections without a CLC core. The analysis concentrated on several critical factors, such as initial, ultimate, and serviceability loads, load–deflection relationships, load–end slip, load–strain relationships, composite action ratios, crack patterns, and failure modes. The thermal properties of the UHPFRC and CLC were evaluated using a transient plane source technique. The results demonstrated that panels using post-tension steel bars as shear connectors achieved flexural performance, and the most favorable composite action ratios reached 68.8%. Conversely, the box section exhibited a brittle failure mode when compared to the other sandwich panels tested. To effectively evaluate mechanical and thermal properties, it is important to design panels that have adequate load-bearing capacity while maintaining low thermal conductivity. This study introduced a thermo-mechanical performance coefficient to evaluate both the thermal and mechanical performance of the panels. The findings indicated that sandwich panels with post-tension steel bars achieved the highest thermo-mechanical performance, while those with steel connectors had the lowest performance. Full article
(This article belongs to the Section Building Structures)
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14 pages, 6407 KiB  
Article
Tensile Properties and Constitutive Model of BFRP–Steel–BFRP Composite Plates
by Yirui Zhang, Jiyang Yi, Yang Wei and Hu Zhao
Materials 2025, 18(4), 756; https://doi.org/10.3390/ma18040756 - 8 Feb 2025
Viewed by 807
Abstract
Traditional materials such as steel and concrete often face limitations in terms of corrosion resistance and long-term performance. Over the past few decades, the search for alternative reinforcement solutions has grown, driven by the need for more sustainable, lightweight, and corrosion-resistant materials. Basalt [...] Read more.
Traditional materials such as steel and concrete often face limitations in terms of corrosion resistance and long-term performance. Over the past few decades, the search for alternative reinforcement solutions has grown, driven by the need for more sustainable, lightweight, and corrosion-resistant materials. Basalt fibers, with their superior mechanical properties and resistance to environmental degradation, have emerged as a promising candidate. This study investigated the tensile mechanical properties and constitutive behavior of basalt fiber-reinforced polymer (BFRP)–steel–BFRP composite plates. A total of 12 specimens were fabricated, varying in BFRP layer thickness, and subjected to uniaxial tensile testing. The results reveal that bonding BFRP layers significantly enhances the strengthening stiffness and strength of the steel plates, while maintaining ductility and fracture stability. The stress–strain analysis indicates a bilinear behavior, with the BFRP layers contributing to a higher slope during the strengthening stage and stable fracture strain across specimens. Additionally, a three-segment constitutive model was proposed and validated, demonstrating high accuracy in predicting tensile behavior. The findings highlight the potential of BFRP–steel–BFRP composite plates as efficient reinforcement solutions, offering a balance of strength, flexibility, and cost-effectiveness. This study provides data and modeling insights to guide the design and optimization of composite materials for structural applications. Full article
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17 pages, 10354 KiB  
Article
Material Properties and Mechanical Performances of Manufactured Factory-Produced Glass Fiber-Reinforced Autoclaved Aerated Concrete Panel
by Pei Song, Xiaoxuan Peng, Rengeng Zheng and Jun Xia
Buildings 2024, 14(9), 2895; https://doi.org/10.3390/buildings14092895 - 13 Sep 2024
Cited by 1 | Viewed by 1592
Abstract
Autoclaved aerated concrete (AAC) has gained widespread acceptance in construction as a lightweight solution for exterior and interior walls. However, traditional steel-reinforced autoclaved aerated concrete (SR-AAC) has limitations, including concerns over its ductility and difficulty in cutting during installation. The steel reinforcement also [...] Read more.
Autoclaved aerated concrete (AAC) has gained widespread acceptance in construction as a lightweight solution for exterior and interior walls. However, traditional steel-reinforced autoclaved aerated concrete (SR-AAC) has limitations, including concerns over its ductility and difficulty in cutting during installation. The steel reinforcement also has high embodied carbon that does not align with the actions in the construction section to reach carbon neutrality shortly. This study investigated the material properties and mechanical performances of factory-produced fiber-reinforced autoclaved aerated concrete (FR-AAC) panels, aiming to examine their potential as an alternative solution. Full-scale FR-AAC panels with thicknesses of 100 mm, 150 mm, and 200 mm were manufactured and tested. Some panels were down-sampled to determine the dry density, water absorption, compressive strength, and flexural strength of the material, while the mechanical performances were evaluated through static and impact loading tests. The results showed that the average dry density and absorption of the FR-AAC material are 533 kg/m3 and 63%, respectively, with compressive strengths up to 3.79 MPa and flexural strengths reaching 0.97 MPa. All six panels tested under static uniformly distributed loading exceeded the self-weight limit by a factor of 1.5, satisfying standard requirements for load-bearing capacity. However, the brittle failure modes observed in some tests raise potential health and safety concerns. In contrast, the impact tests revealed that the panels have acceptable performances with the inclusion of fibers. Full article
(This article belongs to the Section Building Structures)
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15 pages, 3474 KiB  
Article
3D FRP Reinforcement Systems for Concrete Beams: Innovation towards High Performance Concrete Structures
by Handong Yan, Jiabao Zhao, Jianli Yin and Wei Sun
Materials 2024, 17(12), 2826; https://doi.org/10.3390/ma17122826 - 10 Jun 2024
Viewed by 1452
Abstract
Despite the advantages of using lightweight and non-corrosive carbon fiber reinforced polymer (CFRP) reinforcements in concrete structures, their widespread adoption has been limited due to concerns regarding the brittle failure of CFRP rupture and its relatively softer load-deflection stiffness. This work offers logical [...] Read more.
Despite the advantages of using lightweight and non-corrosive carbon fiber reinforced polymer (CFRP) reinforcements in concrete structures, their widespread adoption has been limited due to concerns regarding the brittle failure of CFRP rupture and its relatively softer load-deflection stiffness. This work offers logical solutions to these two crucial problems: using aggregate coating to strengthen the CFRP-concrete bond and ultimately the load-deflection stiffness, and using CFRP-concrete debonding propagation to create pseudo-ductile behavior. Subsequently, the concrete cracking behavior, the apparent CFRP modulus with aggregates, and the post-peak capacity and deflection of three-dimensional (3D) CFRP-reinforced concrete are all described by equations derived from experiments. These formulas will be helpful in the future design of non-prismatic concrete components for low-impact building projects. The potential of this innovative design scheme in terms of increased capacity and deflections with less concrete material is demonstrated through comparisons between non-prismatic CFRP-reinforced concrete and measured steel reinforced equivalency. Full article
(This article belongs to the Special Issue Structural Concrete and Composites: Processes, Corrosion and Modeling)
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20 pages, 6580 KiB  
Article
Compressive and Bonding Performance of GFRP-Reinforced Concrete Columns
by Eyad Alsuhaibani, Mansour Alturki, Saleh M. Alogla, Omar Alawad, Mohammed K. Alkharisi, Elsaid Bayoumi and Ali Aldukail
Buildings 2024, 14(4), 1071; https://doi.org/10.3390/buildings14041071 - 12 Apr 2024
Cited by 7 | Viewed by 4495
Abstract
The use of glass-fiber-reinforced polymer (GFRP) bars as an alternative to steel bars for reinforcing concrete (RC) structures has gained increasing attention in recent years. GFRP bars offer several advantages over steel bars, such as corrosion resistance, lightweight, high tensile strength, and non-magnetic [...] Read more.
The use of glass-fiber-reinforced polymer (GFRP) bars as an alternative to steel bars for reinforcing concrete (RC) structures has gained increasing attention in recent years. GFRP bars offer several advantages over steel bars, such as corrosion resistance, lightweight, high tensile strength, and non-magnetic properties. However, there are also some challenges and uncertainties associated with the behavior and performance of GFRP-reinforced concrete (GFRP-RC) structures, especially under compression and bonding behavior. Therefore, there is a need for comprehensive experimental investigations to validate the effectiveness of GFRP bars in concrete columns. This paper presents a study that aims to address these issues by conducting experimental tests on GFRP-RC columns. The experimental tests examine the mechanical properties of GFRP bars and their bond behavior with concrete, as well as the axial compressive behavior of GFRP-RC columns with different reinforcement configurations, tie spacing, and bar sizes. The findings reveal that GFRP bars demonstrate a comparable, if not superior, compressive capacity to traditional steel bars, significantly contributing to the load-bearing capacity of concrete columns. The study concludes with a set of recommendations for further exploration, underscoring the potential of GFRP bars in revolutionizing the construction industry. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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38 pages, 6246 KiB  
Review
A State-of-the-Art Review on Structural Strengthening Techniques with FRPs: Effectiveness, Shortcomings, and Future Research Directions
by Muhammad Hammad, Alireza Bahrami, Sikandar Ali Khokhar and Rao Arsalan Khushnood
Materials 2024, 17(6), 1408; https://doi.org/10.3390/ma17061408 - 19 Mar 2024
Cited by 10 | Viewed by 4321
Abstract
In the pursuit of creating more sustainable and resilient structures, the exploration of construction materials and strengthening methodologies is imperative. Traditional methods of relying on steel for strengthening proved to be uneconomical and unsustainable, prompting the investigation of innovative composites. Fiber-reinforced polymers (FRPs), [...] Read more.
In the pursuit of creating more sustainable and resilient structures, the exploration of construction materials and strengthening methodologies is imperative. Traditional methods of relying on steel for strengthening proved to be uneconomical and unsustainable, prompting the investigation of innovative composites. Fiber-reinforced polymers (FRPs), known for their lightweight and high-strength properties, gained prominence among structural engineers in the 1980s. This period saw the development of novel approaches, such as near-surface mounted and externally bonded reinforcement, for strengthening of concrete structures using FRPs. In recent decades, additional methods, including surface curvilinearization and external prestressing, have been discovered, demonstrating significant additional benefits. While these techniques have shown the enhanced performance, their full potential remains untapped. This article presents a comprehensive review of current approaches employed in the fortification of reinforced cement concrete structures using FRPs. It concludes by identifying key areas that warrant in-depth research to establish a sustainable methodology for structural strengthening, positioning FRPs as an effective replacement for conventional retrofitting materials. This review aims to contribute to the ongoing discourse on modern structural strengthening strategies, highlight the properties of FRPs, and propose avenues for future research in this dynamic field. Full article
(This article belongs to the Special Issue Strengthening and Rehabilitation of Concrete and Masonry Structures)
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15 pages, 2991 KiB  
Article
Experimental Investigation of Mechanical Properties of Concrete Mix with Lightweight Expanded Polystyrene and Steel Fibers
by Syed Jahanzaib Shah, Asad Naeem, Farzad Hejazi, Waqas Ahmed Mahar and Abdul Haseeb
CivilEng 2024, 5(1), 209-223; https://doi.org/10.3390/civileng5010011 - 17 Feb 2024
Cited by 4 | Viewed by 3321
Abstract
The demand for lightweight aggregates in concrete compositions for diverse structural and non-structural applications in contemporary building construction has increased. This is to achieve a controllable low-density lightweight concrete, which reduces the overall structural weight. However, the challenge lies in achieving an appropriate [...] Read more.
The demand for lightweight aggregates in concrete compositions for diverse structural and non-structural applications in contemporary building construction has increased. This is to achieve a controllable low-density lightweight concrete, which reduces the overall structural weight. However, the challenge lies in achieving an appropriate strength in lightweight concrete while maintaining a lower unit weight. This research aims to evaluate the performance of lightweight concrete by integrating expanded polystyrene (EPS) as a partial replacement for coarse aggregate. Test specimens were cast by blending EPS with coarse aggregate at varying proportions of 0%, 15%, 30%, and 45%, while maintaining a constant water-to-binder ratio of 0.60. To enhance the bonding and structural capabilities of the proposed lightweight concrete mixes, reinforcement with 2% and 4% steel fibers by volume of the total concrete mix was incorporated. Silica fume was introduced into the mix to counteract the water hydrophobicity of EPS material and enhance the durability of lightweight concrete, added at a rate of 10% by weight of cement in all specimens. A total of 60 samples, including cylinders and beams, were prepared and cured over 28 days. The physical and mechanical properties of the lightweight EPS-based concrete were systematically examined through experimental testing and compared against a standard concrete mix. The analysis of the results indicates that EPS-based concrete exhibits a controllable low density. It also reveals that incorporating reinforcement materials, such as steel fibers, enhances the overall strength of lightweight concrete. Full article
(This article belongs to the Section Construction and Material Engineering)
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20 pages, 9871 KiB  
Article
Nondestructive Testing (NDT) for Damage Detection in Concrete Elements with Externally Bonded Fiber-Reinforced Polymer
by Jesús D. Ortiz, Seyed Saman Khedmatgozar Dolati, Pranit Malla, Armin Mehrabi and Antonio Nanni
Buildings 2024, 14(1), 246; https://doi.org/10.3390/buildings14010246 - 16 Jan 2024
Cited by 16 | Viewed by 2838
Abstract
Fiber-reinforced polymer (FRP) composites offer a corrosion-resistant, lightweight, and durable alternative to traditional steel material in concrete structures. However, the lack of established inspection methods for assessing reinforced concrete elements with externally bonded FRP (EB-FRP) composites hinders industry-wide confidence in their adoption. This [...] Read more.
Fiber-reinforced polymer (FRP) composites offer a corrosion-resistant, lightweight, and durable alternative to traditional steel material in concrete structures. However, the lack of established inspection methods for assessing reinforced concrete elements with externally bonded FRP (EB-FRP) composites hinders industry-wide confidence in their adoption. This study addresses this gap by investigating non-destructive testing (NDT) techniques for detecting damage and defects in EB-FRP concrete elements. As such, this study first identified and categorized potential damage in EB-FRP concrete elements considering where and why they occur. The most promising NDT methods for detecting this damage were then analyzed. And lastly, experiments were carried out to assess the feasibility of the selected NDT methods for detecting these defects. The result of this study introduces infrared thermography (IR) as a proper method for identifying defects underneath the FRP system (wet lay-up). The IR was capable of highlighting defects as small as 625 mm2 (1 in.2) whether between layers (debonding) or between the substrate and FRP (delamination). It also indicates the inability of GPR to detect damage below the FRP laminates, while indicating the capability of PAU to detect concrete delamination and qualitatively identify bond damage in the FRP system. The outcome of this research can be used to provide guidance for choosing effective on-site NDT techniques, saving considerable time and cost for inspection. Importantly, this study also paves the way for further innovation in damage detection techniques addressing the current limitations. Full article
(This article belongs to the Special Issue Fiber Reinforced Polymer (FRP) Composites for Construction)
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20 pages, 12426 KiB  
Article
The Evaluation of the Effectiveness of Biomineralization Technology in Improving the Strength of Damaged Fiber-Reinforced LWAC
by How-Ji Chen, Tsung-Kai Chen, Chao-Wei Tang and Han-Wen Chang
Materials 2024, 17(1), 214; https://doi.org/10.3390/ma17010214 - 30 Dec 2023
Cited by 3 | Viewed by 1261
Abstract
Concrete cracks and local damage can affect the bond performance between concrete and steel bars, thereby reducing the durability of reinforced concrete structures. Compared with general concrete crack repair methods, biomineralization repair not only has effective bonding capabilities but is also particularly environmentally [...] Read more.
Concrete cracks and local damage can affect the bond performance between concrete and steel bars, thereby reducing the durability of reinforced concrete structures. Compared with general concrete crack repair methods, biomineralization repair not only has effective bonding capabilities but is also particularly environmentally friendly. Therefore, this study aimed to apply biomineralization technology to repair damaged fiber-reinforced lightweight aggregate concrete (LWAC). Two groups of LWAC specimens were prepared. The experimental group used lightweight aggregates (LWAs) containing bacterial spores and nutrient sources, while the control group used LWAs without bacterial spores and nutrient sources. These specimens were first subjected to compression tests and pull-out tests, respectively, and thus were damaged. After the damaged specimen healed itself in different ways for 28 days, secondary compression and pull-out tests were conducted. The self-healing method of the control group involved placing the specimens in an incubator. The experimental group was divided into experimental group I and experimental group II according to the self-healing method. The self-healing method of experimental group I was the same as that of the control group. The self-healing method of experimental group II involved soaking the specimen in a mixed solution of urea and calcium acetate for two days, and then taking it out and placing it in an incubator for two days, with a cycle of four days. The test results show that in terms of the relative bond strength ratio, the experimental group II increased by 17.9% compared with the control group. Moreover, the precipitate formed at the cracks in the sample was confirmed to be calcium carbonate with the EDS and XRD analysis results, which improved the compressive strength and bond strength after self-healing. This indicates that the biomineralization self-healing method used in experimental group II is more effective. Full article
(This article belongs to the Special Issue Durability Studies on the Concrete and Related Composites)
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20 pages, 12543 KiB  
Article
Influence of Steel and Polypropylene Fibers on the Structural Behavior of Sustainable Reinforced Lightweight Concrete Beams Made from Crushed Clay Bricks
by Esraa A. Elsherbiny, Mohamed Mortagi, Osama Youssf, Mohamed Abd Elrahman and Mohamed E. El Madawy
Sustainability 2023, 15(19), 14570; https://doi.org/10.3390/su151914570 - 8 Oct 2023
Cited by 7 | Viewed by 1704
Abstract
Structural lightweight concrete is preferred over traditional concrete due to its ability to reduce the dead load, minimize the size of load-bearing structural members, and provide more economical solutions for foundation deteriorations. This research sheds light on sustainable lightweight concrete using waste crushed [...] Read more.
Structural lightweight concrete is preferred over traditional concrete due to its ability to reduce the dead load, minimize the size of load-bearing structural members, and provide more economical solutions for foundation deteriorations. This research sheds light on sustainable lightweight concrete using waste crushed clay bricks (CCB) as a lightweight aggregate. To reduce micro-crack propagation of the developed concrete, two types of fiber were implemented and investigated. Steel fibers (SF) with amounts of 0.5% and 1.0% by volume of concrete, and polypropylene fibers (PPF) with amounts of 0.1% and 0.2% by volume of concrete, were employed. Five reinforced concrete beams were made and tested in order to precisely evaluate the structural behavior of the proposed lightweight CCB concrete. Additionally, ABAQUS software for nonlinear finite element analysis has been utilized to simulate the tested beams and compare the numerical model predictions with the experimental findings. The findings revealed that the addition of SF and PPF exhibited a notable influence on enhancing the mechanical characteristics of lightweight CCB concrete. Adding 0.2% PPF increased the ultimate load and deformation capacity at failure by approximately 16% and 24%, respectively. Furthermore, after 28 days, the addition of 0.5% and 1.0% SF enhanced the compressive strength by around 11.7% and 17.6%, respectively. Moreover, a significant level of consistency between the results obtained from the numerical model and the experimental findings was observed. In general, the use of SF and PPF in CCB concrete successfully produced high-quality lightweight concrete with interesting results for use in reinforced concrete beams. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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22 pages, 10629 KiB  
Article
Study on Impact Resistance of All-Lightweight Concrete Columns Based on Steel Fiber Reinforced and Various Axial Compression Ratio
by Xiuli Wang, Qinyuan Wu, Zhenguo Gao and Lirong Sha
Buildings 2023, 13(8), 2076; https://doi.org/10.3390/buildings13082076 - 16 Aug 2023
Cited by 2 | Viewed by 1597
Abstract
Concrete columns in service are exposed to threats such as accidental impacts and explosions, which pose potential risks to the safety of buildings. Although fully lightweight concrete elements prepared from non-sintered fly ash ceramic pellets and pottery sand are widely used in engineering [...] Read more.
Concrete columns in service are exposed to threats such as accidental impacts and explosions, which pose potential risks to the safety of buildings. Although fully lightweight concrete elements prepared from non-sintered fly ash ceramic pellets and pottery sand are widely used in engineering practice, the dynamic response of such elements under impact loading is not supported by adequate research data. Therefore, in this study, the dynamic response of all-lightweight concrete columns under impact loading with different axial compression ratios (0.1, 0.2, and 0.3) was investigated by means of drop hammer impact tests, and the potential of shear wave steel fibers in mitigating structural damage and preventing structural failure was investigated. The results of the study reveal that the specimens primarily exhibit shear and bending damage under impact loading. With an axial compression ratio of 0.1, the specimen is dominated by bending damage. As the axial compression ratio increases from 0.1 to 0.3, the specimen’s damage mode transitions to shear damage dominance. This change results in a larger impact force and displacement response while experiencing lower displacement acceleration. Additionally, the introduction of steel fibers improves the strength and stiffness of the specimens, shifting their behavior from shear to bending damage. Consequently, this reduces impact damage, mid-span displacement, and displacement acceleration while enhancing the specimen’s response to the impact force and its capacity for deformation energy dissipation. Full article
(This article belongs to the Special Issue Dynamic Response of Structures)
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33 pages, 18857 KiB  
Article
Lower Carbon Footprint Concrete Using Recycled Carbon Fiber for Targeted Strength and Insulation
by Andrew Patchen, Stephen Young, Logan Goodbred, Stephen Puplampu, Vivek Chawla and Dayakar Penumadu
Materials 2023, 16(15), 5451; https://doi.org/10.3390/ma16155451 - 3 Aug 2023
Cited by 9 | Viewed by 4114
Abstract
The production of concrete leads to substantial carbon emissions (~8%) and includes reinforcing steel which is prone to corrosion and durability issues. Carbon-fiber-reinforced concrete is attractive for structural applications due to its light weight, high modulus, high strength, low density, and resistance to [...] Read more.
The production of concrete leads to substantial carbon emissions (~8%) and includes reinforcing steel which is prone to corrosion and durability issues. Carbon-fiber-reinforced concrete is attractive for structural applications due to its light weight, high modulus, high strength, low density, and resistance to environmental degradation. Recycled/repurposed carbon fiber (rCF) is a promising alternative to traditional steel-fiber reinforcement for manufacturing lightweight and high-strength concrete. Additionally, rCF offers a sustainable, economical, and less energy-intensive solution for infrastructure applications. In this paper, structure–process–property relationships between the rheology of mix design, carbon fiber reinforcement type, thermal conductivity, and microstructural properties are investigated targeting strength and lighter weight using three types of concretes, namely, high-strength concrete, structural lightweight concrete, and ultra-lightweight concrete. The concrete mix designs were evaluated non-destructively using high-resolution X-ray computed tomography to investigate the microstructure of the voids and spatially correlate the porosity with the thermal conductivity properties and mechanical performance. Reinforced concrete structures with steel often suffer from durability issues due to corrosion. This paper presents advancements towards realizing concrete structures without steel reinforcement by providing required compression, adequate tension, flexural, and shear properties from recycled/repurposed carbon fibers and substantially reducing the carbon footprint for thermal and/or structural applications. Full article
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