Search Results (724)

To enable fiber Bragg gratings (FBGs) to operate effectively as cryogenic temperature sensors, metals with high thermal expansion coefficients should be deposited onto the surface of an optical fiber. In this work, targeting aerospace applications, a copper–indium bimetallic-coated FBG designed for operation at around 850 nm was manufactured using sputtering and electrodeposition techniques. Furthermore, the influence of bonding materials, specifically Kapton tape and Apiezon N grease, as well as fixation methods, on the performance of the coated FBG was investigated during cryogenic temperature calibration. The results demonstrate that with Kapton tape bonding, the Bragg wavelength shift (BWS) was approximately 1.6 times greater than that obtained with Apiezon N grease at 77 K during sensor calibrations. However, in order to have efficient thermal coupling between the sample holder and the metal-coated sensor in harsh environments such as cryogenic and vacuum environments, the optimal choice of bonding material as well as its architecture is mandatory to achieve high sensor sensitivity. Therefore, this study gives insights into the fact that metal-coated FBGs’ calibration accuracy and real-time stability during sensor deployments can be affected by the fixing techniques and the bonding materials used. Full article

High-entropy alloys (HEAs) and multi-principal-element alloys (MPEAs) provide broad compositional flexibility for regulating phase stability, microstructure, and properties. However, nominal composition and average phase constitution alone are insufficient to describe the actual material state formed during processing and service. This review summarizes the thermodynamic and diffusion-kinetic basis of phase formation and compares five representative fabrication routes, including mechanical alloying, vacuum melting, severe plastic deformation, magnetron sputtering, and additive manufacturing. Particular attention is given to the effects of processing history on grain structure, texture, elemental segregation, defects, phase constitution, and local chemical order. Computational methods and multiscale characterization techniques are also discussed in relation to the identification and interpretation of processing-dependent material states. Current studies indicate that alloys with identical nominal compositions can exhibit different microstructures and properties because of differences in thermal history, strain path, elemental redistribution, defect populations, and post-processing conditions. The review further examines strength and ductility, corrosion resistance, oxidation resistance, irradiation tolerance, and catalytic performance, with emphasis on the evolution of microstructure and surface state under service conditions. These results indicate that reliable evaluation of HEAs and MPEAs requires consideration of processing reproducibility, structural heterogeneity, and long-term stability rather than isolated peak properties. This processing–structure–service perspective provides a basis for more reliable comparison, selection, and engineering assessment of HEAs and MPEAs under application-relevant conditions. Future research should focus on reproducible fabrication, integration of computational prediction with experimental validation, multiscale assessment of structural evolution, long-term service performance, scalable processing, and sustainable alloy design. Full article

Titanium alloys are widely used for implants, yet corrosion, bacterial colonization and incomplete osseointegration remain important causes of interfacial failure. This review critically analyzes major biomedical functional coating fabrication techniques employed to enhance the surface properties of titanium alloys, including micro-arc oxidation, anodic oxidation, magnetron sputtering, electrochemical deposition, electrophoretic deposition, plasma spraying, physical vapor deposition, plasma immersion ion implantation, laser surface treatment, and hybrid (composite) approaches. For each method, key operational principles, structural and functional characteristics, performance advantages and limitations, and representative application domains are critically analyzed. Across these routes, biological performance depends on coating continuity, pore or nanotube geometry, interfacial bonding, phase composition and ion release. Calcium- and phosphorus-rich oxides and hydroxyapatite deposits generally promote cell adhesion, proliferation, alkaline phosphatase activity, mineralization and osteogenic differentiation. Dense oxide, nitride, tantalum and carbon-based films strengthen corrosion barriers, whereas Mn, Zn, Cu and Ag containing surfaces can inhibit bacterial adhesion and biofilm formation. Excessive ion release, however, may compromise cytocompatibility. Reported outcomes also vary with test medium, exposure time, bacterial strain and cell model. Standardized quantitative endpoints and longer-term corrosion, biofilm and osseointegration studies are required to guide clinically reliable multifunctional coatings. Full article

The purpose of this study was to conduct an experimental study of gas discharge during high-power pulsed magnetron sputtering of a metal target using a formal experimental design technique (active experiment). The method was applied to sputtering from a predominantly copper target in argon. Discharge voltage was the primary dependent variable; the independent variables were argon pressure, discharge current, pulse duration, and pulse repetition rate. Experiments were carried out on a balanced cylindrical magnetron over a narrow factor range. A first-order polynomial model was found to describe the variable relationships; its adequacy was confirmed by statistical analysis. Using the model, the effect of each factor on pulse power and pulse energy was quantified while holding other factors constant. Pulse fill factor (duty cycle) was introduced as an additional factor. Results from analogous experiments using a titanium target are reported for comparative evaluation. Full article

Silver (Ag)-based conductive coatings are widely used in electrical contacts due to their excellent electrical conductivity, low contact resistance, good thermal stability and oxidation resistance, although their susceptibility to sulfidation and environmental corrosion is a concern under certain service conditions. In recent years, significant progress has been achieved in both the manufacture and performance optimization of Ag-based coatings to satisfy the demanding requirements of modern electrical and electronic systems. This review summarizes recent advances in fabrication techniques and processing parameters for Ag-based coatings, including electroplating, electroless deposition, magnetron sputtering, electrospark deposition, thermal spraying, and electrical explosion spraying on metallic substrates, particularly on copper and steel substrates. More attention is given to microstructural design strategies, such as the incorporation and homogeneous dispersion of reinforcement or solid lubricant phases within the Ag matrix, to enhance contact reliability and operational endurance. The performance of Ag-based coatings is analyzed in terms of their physical, chemical and mechanical properties, electrical contact resistance, friction and wear behavior, arc erosion resistance, and environmental durability under different service conditions. Key challenges, including coating degradation under high electrical loads, mechanical wear, and corrosive environments, are highlighted. Future research directions are outlined, focusing on multifunctional coating structures that enhance surface performance and ensure the long-term durability of electrical contacts. Full article

We present a brief review that highlights the importance of III-Nitride semiconductor compounds according to their structural, compositional, morphological, and optical properties, which have significant applications in new semiconductor devices and play a fundamental role in modern electronic and optoelectronic technologies. The importance of sputtering as a viable alternative for obtaining III-Nitride semiconductor compounds is discussed. This is due to its versatility, cost, ease of handling, and advantages provided by the physics of its operation in obtaining thin films compared to techniques such as metal–organic chemical vapor deposition (MOCVD), atomic layer deposition (ALD), and molecular beam epitaxy (MBE). The physics of the sputtering method is briefly and clearly described, including magnetron configurations, plasma generation, energy dependence of sputtering, reactive sputtering, hysteresis effects, target types, and the importance of temperature and working distance between the substrate and target. In addition, the review of the literature on the application of sputtering for obtaining III-Nitride semiconductor compounds is presented. Furthermore, this review also highlights the future of sputtering, which is moving towards high-power pulsation, atomic-level precision, and AI-driven automation due to the miniaturization of electronics, advances in green technology, and innovations in plasma control to increase film density and reduce target material loss. Full article

Ti–Nb alloys are widely recognized as highly promising materials for orthodontic applications due to their excellent functional properties, including superior biocompatibility and a relatively low Young’s modulus that better matches that of human bone. The formation of Ti–Nb surface alloys or surface-modified layers is particularly attractive, as the surface properties of biomedical materials strongly influence their mechanical and biological interactions during service. In the present study, Ti-Nb coatings were fabricated on commercially pure titanium substrates using an electron beam surface treatment (EBST) technique. Initially, a 1 μm thick Nb layer was deposited onto the Ti substrates by direct current (DC) magnetron sputtering. Subsequently, the samples were modified through scanning electron beam irradiation, with beam power varied between 1000 and 2000 W to promote Ti-Nb alloyed layers. The phase composition of the resulting structures was analyzed by X-ray diffraction (XRD). Microstructural characteristics and chemical composition were examined using scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS). Mechanical properties were evaluated in terms of hardness and Young’s modulus. The findings of this study demonstrate the feasibility of tailoring the structural and mechanical properties of Ti–Nb surface alloys through controlled electron-beam processing and support their further investigation for potential orthodontic and dental applications. Full article

Among the vast array of technologies available for surface modification of materials, sputtering emerges as one of the most versatile methods through coating deposition. Included in the family of physical vapor deposition (PVD) techniques, sputtering allows the production of coatings with a great variety of characteristics, based on a bottom-up approach that forms coatings from individual species (atoms or ions). This versatility is achieved by controlling: (i) the layer architecture, from monolithic to multilayers, (ii) the structures, from amorphous to nanocrystalline or nanocomposite, until highly crystallized, including epitaxial; (iii) the morphologies, from very porous through columnar or zig-zag to very dense and featureless; (iv) the chemical composition, allowing the deposition of metallic, polymeric, ceramic or composite materials types. In this paper, after a brief introduction of sputtering as a deposition technology, we will review the application of sputtering for depositing protective coatings to which an extra functionality is provided: (a) aesthetic color; (b) high-temperature lubrication; and (c) temperature sensing ability. Full article

Industrial water electrolysis systems for hydrogen production use noble metal-based RuO₂/IrO₂ to catalyze the oxygen evolution reaction (OER). Replacing noble metal compounds with earth-abundant NiFe compounds requires a scalable synthesis technique with structural and morphological control. In this study, DC magnetron sputtering was systematically investigated as a scalable approach for synthesizing NiFe bimetallic thin-film electrocatalysts as alternatives to noble metal-based materials. NiFe thin films (~200 nm) with varying Fe contents were deposited on SS-316L substrates and characterized using compositional, morphological, structural, and electrochemical techniques. Scanning electron microscopy revealed a columnar morphology, while X-ray diffraction confirmed the formation of a NiFe random solid solution. The Fe ratio was found to strongly influence OER performance, with the Fe₂₄Ni₇₆ composition exhibiting the best activity, requiring an overpotential of 361 mV vs. RHE to achieve 10 mA · cm⁻² and delivering a current density of 363 mA · cm⁻² at 1.7 V vs. RHE. X-ray photoelectron spectroscopy indicated that the enhanced activity of Fe₂₄Ni₇₆ originated from increased oxidation of metallic Ni and a higher density of catalytically active oxide species. These results demonstrate that sputtered NiFe thin films, particularly at optimized compositions, are promising scalable and low-cost OER electrodes for next-generation water electrolysis systems. Full article

Ultracold neutrons (UCNs) are free neutrons with kinetic energies so low that their equivalent thermal temperature lies below 3.5 mK (below 3 × 10⁻⁷ eV). At these extreme energies, neutrons exhibit de Broglie wavelengths on the order of hundreds of angstroms and move slowly enough to be confined in material, magnetic, and gravitational traps through total internal reflection. For context, this is about three orders of magnitude colder than the 1 K regime used in superfluid helium UCN sources, which underscores why these neutrons are called “ultracold”: their equivalent thermal energy is comparable to millikelvin physics, even though UCN sources themselves typically operate at 0.8–5 K and produce UCN through superthermal downscattering rather than thermal equilibrium. Over the past several decades, substantial progress in ultracold-neutron source technology has been achieved through the transition from mechanical neutron turbines to superthermal converters based on solid deuterium and superfluid helium. This review provides a comprehensive analysis of modern reactor-based (ILL, PNPI, TRIGA) and spallation-driven (PSI, TRIUMF, SNS, ESS) UCN sources, together with next-generation facilities targeting UCN densities of 10³–10⁴ cm⁻³. Particular attention is devoted to anomalous neutron losses during storage. It is shown that hydrogen-containing surface contaminants, inelastic scattering processes, and wall-induced depolarization contribute significantly to losses beyond those predicted for ideal materials. Current approaches for loss reduction are discussed, including diamond-like carbon coatings, magnetron sputtering techniques, optimization of the ortho–para ratio in neutron converters, and purification of superfluid ⁴He from trace concentrations of ³He impurities. The review further examines key precision experiments that drive advances in UCN technology, including investigations of the neutron lifetime discrepancy and searches for the neutron electric dipole moment at sensitivities approaching 10⁻²⁷–10⁻²⁸ e·cm as probes of CP violation and baryon asymmetry of the Universe. Finally, future directions for increasing UCN density, extending storage times, and enhancing the sensitivity of fundamental physics experiments are discussed. Full article

Tungsten trioxide (WO₃) is the most widely studied cathodic electrochromic (EC) material, serving as the core component of energy-efficient smart windows, displays, and optical modulation devices. Post-deposition annealing, as a critical post-processing technique, precisely regulates the microstructure, crystallinity, oxygen vacancy concentration, and electronic structure of WO₃ thin films, thereby directly determining their EC performance. This review summarizes the research progress of annealing effects on WO₃ films, focusing on the synergistic regulation of annealing temperature, atmosphere, and dwell time. It elaborates on the fundamental EC mechanisms of amorphous and crystalline WO₃, including polaron hopping and free-electron Drude behavior, and analyzes the influence of different deposition methods (magnetron sputtering, sol–gel, electrodeposition, etc.) on the annealing response of films. The optimal annealing windows for balancing optical modulation, coloration efficiency, switching speed, and cycling stability are clarified: moderate temperatures (200–350 °C) and inert/air atmospheres yield mixed amorphous–nanocrystalline structures with optimal oxygen vacancy content. Current challenges such as the inherent contrast–stability trade-off and thermal budget limitations of flexible substrates are discussed, and future directions including spatially resolved annealing, interface co-design, and machine learning-assisted optimization are prospected. This work provides a theoretical reference and process guidance for the development of high-performance WO₃-based EC devices. Full article

Gadolinium is a rare-earth element that is promising for the field of biomedicine due to its unique properties that enhance image quality, giving it high potential in targeted cancer therapy, antimicrobial treatments, etc. The disadvantage of Gd-containing materials is their high toxicity. In this work, ensembles of Fe and Al₂O₃ nanoparticles were fabricated by the electric explosion of wire and Gd ribbons using rapid quenching techniques. Stable Fe, Fe/Gd and Fe/Gd/Al₂O₃ aqueous suspensions with a Z-potential of about −54 mV were fabricated by the ball-milling mechanosynthesis of Fe (100%), Fe and Gd (70 and 30 wt. % accordingly) and Fe, Al₂O_3, and Gd (69, 30 and 1 wt.% accordingly). Fillers from suspensions were used for the synthesis of epoxy composites mimicking natural tissue with embedded magnetic particles. The concentration range for synthesized epoxy composites (0, 5, 10, and 15 wt.% of the filler) corresponded to the biomedical range of interest. Thin-film magnetoimpedance (MI) elements were prepared by a sputtering technique: conventional [FeNi/Cu]₅/Cu/[Cu/FeNi]₅ (NP) element and [FeNi/Cu]₅/Cu/[Cu/P{FeNi]₅} element with patterned top multilayer (SqP). They showed a maximum MI ratio of about 160% for NP and about 60% for SqP. MI sensor response was affected by the presence of filled magnetic composites in the shape of cylinders (5 mm × 4 mm) situated at about 1 mm due to the stray fields in the filler. MI response showed a linear dependence on the filler concentration for each selected position. These results open the possibility to develop new iron- and gadolinium-containing materials for simultaneous magnetic imaging and detection by magnetic field sensors, extending the functional properties of Fe/Gd materials for biomedical devices and therapies. Full article

Gallium oxide is an ultra-wide bandgap semiconductor with excellent opto-electronic properties, making it a highly promising material for a wide range of applications and devices. In this article, we report how the optical, morphological, structural, and compositional properties of $\beta$-Ga₂O₃ thin films deposited by RF Sputtering on silicon substrates are affected by thermal treatments. Ellipsometric spectra recorded at multiple angles of incidence from several samples subjected to thermal annealing in the range of 550–1000 °C were analyzed to extract the optical functions using appropriate multilayer models. This analysis is complemented by compositional, structural, and morphological characterization techniques. We observed two main stages of crystallization with increasing annealing temperature; up to 700 °C, there is an increase in density and then, for 700–1000 °C, there is an improvement in crystallinity. While the refractive index increases continuously throughout this process, we found that the polarizability of the samples decreases in the first stage and increases in the second. These observations demonstrate that thermal treatments are a powerful tool to tune the optical properties of Ga₂O₃ thin films for device applications. Full article

This review presents a comprehensive and thorough evaluation of recent developments in physical vapour deposition (PVD) radiofrequency (RF)-sputtered β-Ga₂O₃ thin-film-based solar-blind ultraviolet (UV) photodetectors (SB-UVPDs), emphasizing their potential for next-generation optoelectronic applications. The review highlights different photodetector architectures, the performance characteristics of SB-UVPDs, and an overview of the attributes of β-Ga₂O₃ that make it a promising wide-bandgap semiconductor for next-generation devices. Additionally, the working principle of the PVD RF magnetron sputtering technique is discussed briefly, with a particular focus on the influence of deposition parameters, including sputtering power, gas pressure, deposition time, target-to-substrate distance, and substrate temperature, on the resulting film’s crystallinity and morphology and the optical quality of SB-UVPDs. Moreover, the impact of post-deposition treatments, such as post-annealing and elemental doping, is also discussed here for SB-UVPDs. And finally, the electrical performance characteristics of SB-UVPDs are discussed categorically based on deposition parameters. Overall, this review establishes that PVD RF magnetron sputtering is a highly versatile and controllable technique for fabricating high-quality β-Ga₂O₃ thin film-based SB-UVPDs. By carefully optimizing deposition and post-processing parameters, the optoelectronic performance of β-Ga₂O₃-based SB-UVPDs can be effectively tuned, enabling their integration into next-generation high-performance optoelectronic and photonic systems. Full article

This review summarizes the base materials, joining methods, filler materials, and principal technical challenges in endoscope joining fabrication, and proposes practical strategies to improve joint reliability under clinical constraints. We conducted a comprehensive search in multiple databases, including Web of Science, Google Scholar, patent databases, Scopus databases, and Medline (via PubMed), for articles on the joining for precision endoscope fabrication, covering the period from 1950 to 2026. We employed the combinations of keywords, “endoscopy”, “minimally invasive surgery”, “welding”, “joining”, “sealing”, “soldering”, “bonding”, and “brazing”. Approximately 500 references were retrieved. After excluding duplicates and irrelevant studies, 158 publications met the inclusion criteria. Data on base materials, joining, processes, filler materials, and technical issues related to sterilization, corrosion, and microstructural evolution were extracted and analyzed. Endoscopes are multi-material systems, involving metallic biomaterials (stainless steels (SSs), titanium alloys, nickel-based alloys, etc.), optical functional materials (glass, sapphire, quartz, etc.), engineering plastics, ceramics, composite materials, and coatings. Joining, sealing, and functional integration have been achieved via adhesive bonding, laser soldering, laser brazing, wave soldering, reflow soldering, fusion welding, and other joining techniques. The main challenges include how to reliably join highly mismatched dissimilar materials, how to fabricate low-residual-stress joints, and how to increase the long-term resistance to sterilization-induced degradation and thermal aging over repeated 100–200 °C thermal cycles. Conventional joining techniques struggle to balance mechanical integrity, joint hermeticity, and long-term stability under such harsh cyclic conditions. The resulting joints may suffer surface yellowing, interfacial debonding, microcracking, delamination, or progressive property degradation during service. We propose the following three strategies to achieve reliable, low-residual-stress, and sterilization-resistant joining of dissimilar materials for endoscopes: (1) A synergistic design that combines thin-film engineering (including evaporation, sputtering, and electroplating) with silver anti-oxidation layers is proposed to reduce residual stresses and to enhance the joint hermeticity. (2) To develop principles for the selection of multi-joining processes to achieve the multi-material integration and functional assembly of dissimilar material components. (3) To develop the laser-based joining methods (fusion, brazing, or braze-welding) for precision control of heat input, bonding quality, and the least damage to the heat-sensitive components. Full article