Search Results (695)

Ga-based liquid metals (GLMs) have been considered as promising thermal and electrical interface materials for advanced power electronics, combining high thermal conductivity (some types even >30 W/m·K) with fluidity at room temperature. This review systematically evaluates the dual roles of GLMs in power electronics packaging. Their function in thermal management as both thermal interface materials and active cooling media is first examined, followed by an analysis of their capabilities in forming electrical interconnections via low-temperature bonding in fluidic and solid states. However, reliable integration remains challenging due to interfacial reactions and instability with metal substrates. We discuss interfacial mechanisms with Cu and common metallizations, along with emerging regulation strategies such as surface coatings and process acceleration techniques. By examining these interfacial interactions, this work aims to guide the selection and design of surface modification strategies to either promote or inhibit reactions as needed, supporting the development of robust power electronic packaging. Full article

The enzymatic saccharification of cellulose remains a key step in biomass conversion processes, often influenced by enzyme stability, distribution, and accessibility at solid–liquid interfaces. Immobilization of cellulolytic enzymes on nanostructured supports has been proposed as a strategy to modulate catalytic behavior; however, the relationship between enzyme loading and catalytic response remains insufficiently understood. In this study, CuO-based nanobiocatalysts were prepared through controlled cellulase immobilization and systematically evaluated under defined experimental conditions. Structural and physicochemical characterization was performed using X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and integrated thermal analysis (TGA–DTG–DSC), enabling a comparative assessment of the analyzed systems. SEM analysis showed that the average particle diameter increased from 39.5 ± 14.8 nm (CuO nanoparticles) to 95.6 ± 21.8 nm (NPI10), 106.6 ± 27.7 nm (NPI15), and 113.5 ± 23.1 nm (NPI20), indicating progressive variations in particle organization with increasing enzyme loading. Catalytic performance was evaluated through enzymatic hydrolysis of cellulose filter paper as a model substrate, with products quantified by HPLC at a representative reaction time. The system prepared at lower enzyme loading (NPI10) exhibited product formation comparable to that of the free enzyme, with apparent average glucose formation values of 1.054 and 1.047 mg·mL⁻¹·h⁻¹, respectively. In contrast, higher immobilization levels were associated with reduced catalytic output. Across all systems, glucose was the predominant product, with negligible accumulation of intermediate oligomers under the evaluated conditions. These results indicate that increasing enzyme loading does not correspond to proportional increases in product formation and highlight the influence of enzyme distribution and accessibility within the system. The combined structural and catalytic observations provide a controlled framework for evaluating how immobilization conditions influence system behavior in nanobiocatalytic systems. Full article

The rational design and regulation of interfacial microenvironments represents an effective strategy for enhancing reaction performance. Previous studies have demonstrated that constructing air–liquid–solid triphase interfaces can substantially enhance catalytic reactions involving gaseous reactants. However, research on regulating the triphasic interfacial microenvironment remains limited and challenging. Herein, we fabricated a triphase photocatalytic system by depositing hydrophobic materials onto ordered TiO₂ porous (OTP), achieving significantly enhanced performance in visible-light-driven dye-sensitized photooxidation. Further, we regulated the triphasic microenvironment by systematically adjusting the chain length of hydrophobic molecules. It was found that the chain length greatly affects the interfacial properties, including O₂ concentration, the organic molecule adsorption and the interfacial electron transfer efficiency, thereby influencing photocatalytic reaction kinetics and pathways. We demonstrated a high-performance triphase photocatalytic system using 1H,1H,2H,2H-perfluorooctyl triethoxysilane as the hydrophobic material, which optimized multiple interfacial properties through synergistic effects, leading to optimal photocatalytic performance. Full article

Nickel-based superalloy GH3625 is widely used in extreme environments due to its exceptional high-temperature strength and corrosion resistance; however, optimizing its comprehensive performance through precise microstructural control remains a critical challenge. In this study, the effect of withdrawal rate (10–200 μm/s) on the microstructural evolution, mechanical properties, and corrosion resistance of GH3625 alloy was investigated using a liquid-metal-cooled directional solidification system. The microstructural characteristics, elemental segregation, and phase distributions were systematically analyzed via OM, SEM, and EDS, followed by uniaxial tensile and electrochemical polarization tests. The results show that with increasing withdrawal rate, the solid–liquid interface morphology evolves from cellular to cellular-dendritic and finally to fully dendritic. Correspondingly, the primary dendrite arm spacing decreases from 270.4 μm to 100.2 μm, and the secondary dendrite arm spacing decreases from 66.5 μm to 12.3 μm. The area fraction of the detrimental Laves phase first decreases and then increases, reaching a minimum at 100 μm/s. Correspondingly, the yield strength increases from 282 MPa to 409 MPa, and the corrosion resistance is optimized at 100 μm/s. The microstructure–property relationships are discussed based on second-phase strengthening theory and microstructural refinement. This study provides a theoretical basis and practical process windows for optimizing directional solidification parameters to achieve enhanced mechanical and corrosion performance in GH3625 alloy. Full article

To address the existing challenges in mold slag thickness measurement—such as the susceptibility of contact sensors to high-temperature degradation and the limitation of non-contact methods to detecting only the upper slag surface—this study proposes an integrated approach that fuses millimeter-wave radar and eddy current sensors for measuring mold slag thickness in a continuous casting mold. The method innovatively combines two sensing principles: the millimeter-wave radar employs an improved FFT-CZT² high-precision ranging algorithm to perform high-resolution scanning of the solid slag upper surface, reconstructing its topography (error: $\pm$1 mm), while Mel-frequency cepstral coefficients (MFCC) are applied to extract features from the radar intermediate-frequency signals, combined with an enhanced PSO-BP neural network algorithm to predict the thickness of the solid slag layer (error: $\pm$5 mm). Concurrently, an eddy current sensor monitors the liquid slag–molten steel interface position (error: $\pm$1 mm). Through dual-sensor data fusion, the upper surface topography data and solid slag thickness obtained from the radar are spatially registered in three dimensions with the molten steel level information derived from the eddy current sensor. This integration ultimately enables the non-contact synchronous measurement of three key parameters within the mold: solid slag layer thickness, liquid slag layer thickness inversion, and molten steel level. Furthermore, by reconstructing the upper slag surface morphology, the method successfully resolves practical issues such as uneven material distribution, local material deficiency, or excessive feeding. Preliminary experimental verification confirms that the proposed method maintains stable performance even under high-temperature and complex environmental conditions. It thus provides a real-time, accurate, and full-cross-section monitoring solution for mold slag in continuous casting, offering significant practical value for the development of smart steel plants. Full article

Amidst the high global reliance on petroleum, this study addresses energy inefficiency in beam-pumping units used for oil extraction. We developed a tubular solid–liquid triboelectric nanogenerator (TENG) based on fluorinated polydimethylsiloxane (PDMS) films. Self-assembled surface modification with fluorosilane molecular chains enhanced charge transfer, achieving a 2.7-fold increase with 13F-PDMS. The enclosed tubular design utilizes periodic liquid-electrode contact to generate a volumetric effect. Experiments investigated the influence of liquid composition and device configuration on performance. Using a 1.69 mol/L FeCl₃ solution with four series-connected units, the TENG reached 29 V and 263 nA, powering 150 LEDs. This demonstrates its potential for harvesting reciprocating mechanical energy from pumping units to reduce operational energy consumption. Full article

A library of twelve heteroditopic bis-urea and bis-thiourea receptors supported on Merrifield and Wang resins was prepared by solid-phase synthesis. The receptors incorporate dual hydrogen-bond-donor units for anion binding and a polyether spacer that simultaneously functions as a cation-binding site, enabling ion-pair recognition at the solid–liquid interface. Molecular recognition studies were performed using several inorganic and tetraalkylammonium salts, and fluorescence changes were monitored by microplate measurements in DMSO and DMSO/H₂O (95:5, v/v). Univariate and factorial statistical analyses revealed statistically significant fluorescence changes and identified the structural variables governing guest recognition in each medium. Under the conditions examined, several systems exhibited reproducible ion-pair-induced fluorescence responses, highlighting the influence of receptor type and spacer architecture. These findings provide a basis for the rational optimization of supported receptors for sensing and extraction applications. Full article

Anode-less battery architectures, which eliminate the host anode material, have attracted considerable attention as a promising approach to increase energy density, simplify cell manufacturing, and improve safety in next-generation energy storage systems. This review provides a structured and integrative overview on the current research landscape of anode-less cells, spanning both liquid- and solid-electrolyte technologies. It first introduces the fundamental principles, key advantages, and inherent challenges of the anode-less concept. Advanced characterization techniques, including electrochemical, interfacial, morphological, and operando approaches, are then discussed as essential tools for probing metal plating/stripping behavior and degradation mechanisms. The core of the review examines how system design governs performance, addressing strategies for liquid electrolytes, including current collector design, electrolyte formulation, and deposition control, as well as solid electrolytes, with an emphasis on interfacial engineering, fundamental limitations, and extensions to Na- and K-based batteries. By integrating insights across these systems, the review identifies critical challenges, including unstable solid-electrolyte interphases, dendrite formation, and interfacial contact loss. Finally, a development pyramid is introduced as a conceptual framework linking fundamental research to practical implementation, outlining key priorities from interface control and full-cell compatibility to long-term reliability while also highlighting industrial pathways toward hybrid and fully solid-state anode-less batteries. Full article

Photocatalytic CO₂ reduction to high-value-added C₂+ products is a practical route from an economic viewpoint for advancing the industrialization of CO₂ conversion. Despite significant progress in catalyst modification in recent years (such as defect engineering, heterostructure construction, and single-atom modification), the generation of C₂+ products still faces challenges due to the slow kinetics of multi-electron reactions and the high thermodynamic barrier for C-C coupling. Moreover, the severely imbalanced molar ratio of CO₂ to H₂O in the traditional liquid-phase reaction systems exacerbated the challenge to the unfavorable situation. This article summarizes various strategies to improve the yield of C₂+ products through the regulation of reaction environments, including: (1) increasing the partial pressure of CO₂ to enhance its solubility; (2) using alternative solvents like ionic liquids to reduce water content; (3) transitioning the reaction system from liquid phase to gas phase; (4) designing a three-phase (gas–liquid–solid) interface or floating photocatalysts to optimize reactant transfer and local concentration; (5) utilizing photothermal synergistic effects to enhance the reaction temperature and efficiency under concentrated light. It also discusses the role of different reactor designs in improving the reaction environment. Finally, it emphasizes that future research should pay more attention to the optimization of the reaction environment engineering in addition to catalyst design, providing new perspectives for achieving efficient and highly selective C₂+ products in CO₂ photoreduction. Full article

This study aims to develop high-performance hybrid nanocomposites for solid-state energy conversion. We achieved this by improving charge transport and thermoelectric efficiency through the interaction of polymers, nanoparticles, and ionic liquids. Nickel oxide nanoparticles (NiO NPs) were synthesized via a sonochemical route using a novel ionic liquid, 1,2-(propan). In our recent work, this approach enabled the formation of a hybrid [NiO NPs + IL] system, which was subsequently incorporated at different loadings (8, 15, and 30 wt.%) and coated with polyethylene glycol (PEG). The resulting nanocomposites were investigated to elucidate charge-transport mechanisms and assess the influence of the polymer coating on their optical, electrical, and thermal transport properties. Optical measurements showed a shift in the band gap due to π–π* electronic transitions. This effect indicates strong interface interactions. The PEG-coated [NiO NPs + IL] nanocomposites exhibited significantly enhanced charge-carrier mobility, resulting in improved electrical conductivity. Remarkably, a high Seebeck coefficient of 720 μV/K and an electrical conductivity of 0.35 S/cm were achieved, resulting in a maximum power factor of 24.74 μW/m·K², surpassing many recently reported polymer-based nanocomposites. PEG-coated [NiO NPs + IL] systems offer tunable optical properties and superior thermoelectric performance. Consequently, they are a promising alternative to conventional nanocomposites for sustainable energy conversion. Full article

Bubble nucleation in flowing liquid films is a common interfacial phenomenon affecting the heat and mass transfer at the solid–liquid interfaces in many thermal and functional material production processes, yet realizing its molecular-scale mechanisms under coupled flow, pressure, and heating conditions is important. In this study, molecular dynamics simulations are performed to investigate the bubble nucleation and growth in a liquid argon film on a heated platinum substrate under controlled pressure, with liquid flow driven by an applied body force. Bubble evolution is analyzed by the nucleation time, critical nucleation volume, bubble volume variation, and migration of the bubble’s center of mass. The results show that system pressure and substrate temperature dominantly regulate the nucleation: increasing pressure delays nucleation, whereas increasing substrate temperature accelerates it. Under a fixed system pressure and substrate temperature, liquid flow exhibits a non-monotonic influence. The applied forces from $4.0\times {10}^{-7}\mathrm{e}\mathrm{V}/\mathrm{Å}$ to $1.0\times {10}^{-6}\mathrm{e}\mathrm{V}/\mathrm{Å}$ gradually promote the nucleation and enhance the bubble growth by facilitating near-substrate heat transfer and density fluctuations, while the forces from $1.0\times {10}^{-6}\mathrm{e}\mathrm{V}/\mathrm{Å}$ to $1.4\times {10}^{-6}\mathrm{e}\mathrm{V}/\mathrm{Å}$ suppress nucleation and do not further promote the growth due to the intensified shear and interfacial instability. These findings provide molecular-level insight into the coupled thermodynamic and kinetic effects of pressure, temperature, and flow on bubble nucleation and growth at material interfaces, offering guidance for the design and operation of heat-transfer and functional materials processes. Full article

Accurate numerical reproduction of contact line dynamics on three-dimensional curved solid surfaces remains a challenging issue in multiphase flow simulations. In this study, a wetting boundary condition applicable to curved surfaces is developed within a three-dimensional phase-field lattice Boltzmann framework. The proposed method extends an existing curved-surface wetting model and focuses on improving the evaluation of interface normals and order-parameter gradients on Cartesian lattices, while preserving the compact computational stencils and efficiency inherent to the lattice Boltzmann method. Three-dimensional simulations of liquid spreading on a concave spherical surface and droplet spreading on a convex solid sphere are performed over a wide range of prescribed contact angles. The results show that the proposed method eliminates nonphysical behaviors observed with conventional staircase-based boundary conditions, such as droplet sliding along the solid surface and droplet detachment into the surrounding gas phase. In the convex spherical surface cases, the droplet height converges stably to equilibrium through damped oscillations, and the equilibrium droplet shapes show good agreement with theoretical predictions derived from geometric considerations under zero-gravity conditions over a broad range of contact angles. These results demonstrate that the proposed wetting boundary condition can accurately reproduce wetting phenomena on three-dimensional curved solid surfaces. Full article

This study investigates the solution and artificial aging processes of TiB₂/7050 composites. Using microscopic and mechanical tests, we systematically evaluate the material’s microstructural evolution and mechanical performance, aiming to optimize heat treatment parameters. The study shows that a solution temperature of 475 °C for 1 h is optimal for fully dissolving the second-phase particles. Regarding artificial aging, peak hardness of 246 HV is achieved at 140 °C for 16 h. Analysis of the phases and microstructure in O and T6-states shows that strengthening occurs through grain boundary hardening and precipitation hardening. The effect of TiB₂ particles on the above process was also explored. During solidification, TiB₂ particles were pushed by the advancing solid–liquid interface and primarily distributed along grain boundaries. This distribution subsequently slowed the solid solution process by reducing the contact area between the η(MgZn₂) phase and the α(Al) matrix. During aging, they enhance grain boundary precipitates (GBPs) in particle-rich regions and inhibit the formation of precipitate-free zones (PFZs), with a concentration of the η’ phase forming around the particles. Beyond a certain distance from the particles, there is a decrease in η’ phase concentration. This study is expected to contribute to advanced lightweight materials research and development, opening up new opportunities for their application in various industries. Full article

The design and fabrication of metal matrix materials (MMCs), as well as the densification and joining of ceramic matrix composites (CMC), are still very challenging. For SiC- and C-based composites, liquid-assisted processing routes, such as the spontaneous infiltration process, emerge among the most cost-effective processes. To succeed in Ir-Si/SiC refractory composite fabrication by spontaneous infiltration, the wetting characteristics of the Ir-Si/SiC system, the surface and transport properties (surface tension and viscosity) of liquid Ir-Si alloys, and microstructural evolution at the interfaces formed between solid SiC (or C) with Ir-Si melt, have been carefully examined. Specifically, the wettability and interaction phenomena occurring at the Si-Ir eutectics/SiC interface as a function of temperature were investigated in the temperature range of T = 1350–1400 °C by the sessile drop method under an inert atmosphere with reduced oxygen content, and the results are presented and discussed in this paper. Taking into account the thermodynamics of the Si-C-Ir system, the interfacial phenomena and subsequent microstructural evolution are well-related to the process parameters, and the properties and characteristics of the as-produced interfaces may be predicted accordingly. The experimental conditions and results of wetting experiments, together with thermodynamic-based models predicting thermophysical property values of liquid Ir-Si alloys, are valuable key input data that are now available for the numerical study of infiltration processes. Full article

Al/Mg bimetallic composites have drawn considerable attention for their promising lightweight applications in sectors such as the aerospace and automotive industries. In these systems, the interfacial behavior critically governs the overall performance and reliability. In this research, the molecular dynamics (MD) simulation was employed to systematically study the effects of pouring temperatures (923 K, 973 K, and 1023 K) and preheating temperatures (373 K, 473 K, and 573 K) on the interfacial diffusion behavior and fracture mechanism of the polycrystalline Al/Mg bimetallic system. The results indicate that the influencing rule of pouring temperatures and preheating temperatures on the interfacial diffusion behavior is consistent. Specifically, the diffusion coefficient of Mg atoms is higher than that of Al atoms, while the diffusion distance of Al atoms is significantly greater than that of Mg atoms. As the temperature increases, the thickness of the interfacial transition layer correspondingly rises. However, the effects of these two parameters on tensile fracture behavior demonstrate notable discrepancies. Specifically, the fracture mode evolves with pouring temperature, transitioning from being mediated solely by dislocations to being co-mediated by twins and dislocations. In contrast, the fracture mechanism remains solely dislocation-controlled, regardless of the preheating temperature. In addition, all the models fractured at the interface between the diffusion layer and the Mg matrix. The optimal tensile strength of 1.850 GPa was achieved at a pouring temperature of 923 K and a preheating temperature of 473 K, representing an improvement of approximately 52% compared to the lowest value recorded in the study. This research offers significant theoretical insights for the rational optimization of preparation parameters and an in-depth understanding of fracture mechanisms in Al/Mg bimetallic systems. Full article