Search Results (13)

The severe early-age shrinkage of alkali-activated slag is a primary bottleneck restricting its engineering application. In this work, a novel shrinkage control strategy is proposed, dominated by the physical control of vacuum dehydration and assisted by the chemical compensation of MgO. The synergistic mechanism of this strategy in the AAS system was revealed by multi-scale characterization methods (XRD, FTIR, TG, NMR, BSE, and pore solution analysis). Firstly, vacuum dehydration greatly advances the development window of capillary pressure to the early stage (<6 h) of the material in the significant viscoelastic stage by forcibly removing free water between the interlayer and capillary pores. Most of the shrinkage strain energy can be dissipated through the early creep behavior of the slurry, and the strong negative pressure induces the conversion of mesopores to macropores, thereby effectively reducing the equilibrium capillary cracking driving force. Secondly, the late hydration of an appropriate amount of MgO generates magnesium silicate and hydrotalcite phases, which provide a continuous chemical micro-expansion for the matrix to compensate for residual shrinkage and moderately optimize the local pore defects induced by dehydration. The results show that in the sodium silicate solution and sodium hydroxide activating system, the synergistic effect reduces the total shrinkage rate of 28 days by 37.86% and 29.26%, respectively. Additionally, the compressive strength of hardened samples increases by about 20%. This study provides a new theoretical basis for the design of low-shrinkage and high-performance alkali-activated materials based on the physical–chemical coupling mechanism. Full article

This study evaluates the influence of multiwall carbon nanotubes (MWCNTs), reduced graphene oxide (rGO), and magnesium oxide (MgO) on the thermal conductivity of alkali-activated engineered composites (AAECs). Thirty-two ambient-cured AAECs consisting of two types of powdered-form reagents/activators (type 1—calcium hydroxide: sodium meta silicate = 1:2.5; type 2—calcium hydroxide: sodium sulfate 2.5:1), two dosages of MgO (0 and 0.5%) of MgO, three percentages (0, 0.3%, and 0.6%) of MWCNTs/rGO, and binary (45% ground granulated blast furnace slag ‘GGBFS’ and 55% Class C fly ash ‘FA-C’) and ternary combinations (40% GGBFS, 25% FA-C and 35% class F fly ash ‘FA-F’) of industrial-waste-based source materials, silica sand, and polyvinyl alcohol (PVA) fiber were developed using the ‘one-part dry mix’ technique. Problems associated with the dispersion and agglomeration of nanomaterials during production were avoided through the use of defined ultra-sonication with a high-shear mixing protocol. The impact of the combination of source materials, activators, and MgO/MWCNT/rGO dosages and their combinations on the thermal properties of AAECs is evaluated and discussed based on temperature–time history and thermal conductivity/diffusivity properties along with micro-structural characteristics. It was found that the change in temperature of the AAECs decreased during testing with the addition of MWCNTs/rGO/MgO. The thermal conductivity and diffusivity of AAECs increased with the increase in MWCNT/rGO/MgO contents due to the formation of additional crystalline reaction products, improved matrix connectivity, and high conductivity of nanomaterials. MWCNT AAECs showed the highest thermal conductivity of 0.91–1.26 W/mK with 49% enhancement compared to control AAECs followed by rGO AAECs. The study confirmed the viability of producing MgO/MWCNT/rGO-incorporated AAECs with enhanced thermal properties. Full article

This study presents the durability, strength and microstructure of non-heat-cured geopolymer mortars (GMs) containing metakaolin (MK), ground granulated blast furnace slag (GGBFS), potassium hydroxide (KOH), sodium metasilicate (Na₂SiO₃), CEN sand and network water. Optimum MK, GGBFS and activator solution ratios were investigated, and the compressive strength of non-heat-cured 28-day GMs reached 55 MPa. Analysis of GMs using scanning electron microscopy (SEM), energy-dispersive X-ray spectrophotometry (EDX) and X-ray powder diffraction (XRD) revealed alumino-silicate formation, potassium from KOH solution and calcium from GGBFS. It showed that the grains containing high silica in the form of quartz crystals were found in the gel formation. The strength and durability of MK- and GGBFS-based GMs exposed to freeze–thawing, a high temperature, wear loss, magnesium sulfate (MgSO₄), sodium sulfate (Na₂SO₄) and HCl solutions were found to be sufficient. Full article

Hard ceramic coatings were successfully prepared on the surface of ZM5 magnesium alloy by micro-arc oxidation (MAO) technology in silicate and aluminate electrolytes, respectively. The optimization of hard ceramic coatings prepared in these electrolyte systems was investigated through an orthogonal experimental design. The microstructure, elemental composition, phase composition, and tribological properties of the coatings were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and tribological testing equipment. The results show that the growth of the hard ceramic coatings is significantly influenced by the different electrolyte systems. Coatings prepared from both systems have shown good wear resistance, with the aluminate electrolyte system being superior to the silicate system in performance. The optimized formulation for the silicate electrolyte solution has been determined to be sodium silicate at 8 g/L, sodium dihydrogen phosphate at 0.2 g/L, sodium tetraborate at 2 g/L, and potassium hydroxide at 1 g/L. The optimized formulation for the aluminate electrolyte solution consists of sodium aluminate at 5 g/L, sodium fluoride at 3 g/L, sodium citrate at 3 g/L, and sodium hydroxide at 0.5 g/L. Full article

Red mud (RM) is an industrial waste generated in the process of aluminum refinement. The recycling and reusing of RM have become urgent problems to be solved. To explore the feasibility of using RM in geotechnical engineering, this study combined magnesium oxide (MgO) (or calcium oxide (CaO)) with RM as an RM-based binder, which was then used to stabilize the soil. The physical, mechanical, and micro-structural properties of the stabilized soil were investigated. As the content of MgO or CaO in the mixture increased, the unconfined compressive strength (UCS) of the RM-based cementitious materials first increased and then decreased. For the soils stabilized with RM–MgO or RM–CaO, the UCS increased and then decreased, reaching a maximum at RM:MgO = 5:5 or RM:CaO = 8:2. The addition of sodium hydroxide (NaOH) promoted the hydration reaction. The UCS enhancement ranged from 8.09% to 66.67% for the RM–MgO stabilized soils and 204.6% to 346.6% for the RM–CaO stabilized soils. The optimum ratio of the RM–MgO stabilized soil (with NaOH) was 2:8, while that of the RM–CaO stabilized soil (with NaOH) was 4:6. Freeze–thaw cycles reduced the UCS of the stabilized soil, but the resistance of the stabilized soil to freeze–thaw erosion was significantly improved by the addition of RM–MgO or RM–CaO, and the soil stabilized with RM–MgO had better freeze–thaw resistance than that with RM–CaO. The hydrated magnesium silicate generated by the RM–MgO stabilized soil and the hydrated calcium silicate generated by the RM–CaO stabilized soil helped to improve the UCS of the stabilized soil. The freeze–thaw cycles did not weaken the formation of hydration products in the stabilized soil but could result in physical damage to the stabilized soils. The decrease in the UCS of the stabilized soil was mainly due to physical damage. Full article

Research focusing on waste management and CO₂ mineralization simultaneously has been a popular topic in the mining community, and a common approach is to mineralize CO₂ with coal-based solid waste (CSW, e.g., gangue (CG), fly ash (FA), coal gasification slag (CGS)) produced by mining activities. Despite the understanding of CO₂ mineralization by cementitious materials, the mineralization capacity of alkali-activated CSWs remains unknown. Therefore, the mineral composition evolution and mineralization capacity of different alkali-activated materials (prepared with CG, FA, CGS, and sodium hydroxide (which works as the alkali-activator), respectively) are investigated with the adoption of Gibbs Energy Minimization Software (GEMS). The results indicate that the abovementioned three alkali-activated CSWs are majorly composed of calcium silicate hydrate, magnesium silicate hydrate, kaolinite, sodium zeolite, and liquid. Due to the difference in the chemical composition of different CSWs, the amount of hydration products varies. Specifically, the alkali-activated CSWs made with CGS have the maximum calcium silicate hydrate (C-S-H), while those prepared with FA enjoy the lowest porosity. In addition, the CO₂ mineralization process will result in the formulation of carbonate and, theoretically, the maximum quantity of mineralized CO₂ is less than 20% of the binder used. Furthermore, compared with CG and CGS, FA is characterized with the highest mineralization capacity. The findings in this study contribute to the understanding of CO₂ mineralization with alkali-activated CSWs. Full article

Cd(II) and Cu(II) ions cause many diseases in humans. Therefore, they should be removed from water sources using simple and cost-effective adsorbents. Consequently, sodium magnesium silicate hydroxide/sodium magnesium silicate hydrate nanostructures were synthesized and functionalized using 2,3-dihydroxybenzaldehyde as a novel nanocomposite. Several instruments were used to characterize the synthetic products, such as an X-ray diffractometer (XRD), a Fourier-transform infrared spectrophotometer (FT-IR), an N₂ adsorption/desorption analyzer, a CHN elemental analyzer, an energy-dispersive X-ray spectrophotometer (EDS), and a field emission scanning electron microscope (FE-SEM). The functionalization of the nanostructures with 2,3-dihydroxybenzaldehyde led to the disappearance of the XRD peaks of the nanostructures and the presence of a broad XRD peak at 2θ = 32°. In addition, the FE-SEM images revealed that the nanostructures consisted of spheres, cubes, and irregular shapes with an average grain size of 115 nm, and the nanocomposite consisted of spherical conglomerates consisting of needle-like shapes. The anticipated morphology following the functionalization of the nanostructures with 2,3-dihydroxybenzaldehyde resulted from the presence of 2,3-dihydroxybenzaldehyde on the backbones of the nanostructures. The EDS results showed that the nanostructures were composed of O, Na, Mg, and Si with weight percentages equal to 38.59%, 5.95%, 16.60%, and 38.86%, respectively. Additionally, the nanocomposite was composed of C, N, O, Na, Mg, and Si with weight percentages equal to 55.31%, 2.23%, 30.09%, 6.56%, 2.98%, and 12.83%, respectively. The synthesized nanostructures and nanocomposite samples were utilized for the efficient removal of cadmium and copper ions from aqueous media using the ion exchange and chelation adsorption procedures, respectively. Optimum conditions for removing the cadmium and copper ions were achieved at a pH, time, and temperature equal to 7.5, 80 min, and 298 K, respectively. The maximum uptake capacities of the synthesized nanostructures and nanocomposite samples toward cadmium ions were 89.44 mg/g and 155.04 mg/g, respectively, and the maximum uptake capacities of the synthesized nanostructures and nanocomposite samples toward copper ions were 103.73 mg/g and 177.94 mg/g, respectively. Moreover, the adsorption processes were exothermic, chemical, and followed the pseudo-second-order model and Langmuir equilibrium isotherm model. Full article

This study investigates the simultaneous effect of nano-silica and nano-alumina with and without polypropylene fiber on the chemical-resistant of alkali-activator mortar (AAM) exposed to (5% Sulfuric Acid, 5% Magnesium Sulphate, and 3.5% Sodium chloride) attack. Design-expert software provided the central composite design (CCD) for mixed proportions. Nano-silica (NS) and nano-alumina (NA) at 0, 1%, and 2%, and with polypropylene fiber (0, 0.5%, and 1%) were used in the production of AAM. The alkali activator mortar mixes were created using an alkaline activator to binder ratio of 0.5. The binder materials include 50% fly ash Class F (FA) and 50% ground granulated blast furnace slag (GGBS). A sodium silicate solution (Na₂SiO₃) and sodium hydroxide solution (NaOH) were combined in the alkaline activator at a ratio of 2.5 (Na₂SiO₃/NaOH). The mechanical properties of AAM were tested via compressive strength and flexural strength tests. The results show that the acid attack, more than the sulphate and chloride attacks, significantly influenced the AAM. The addition of both nanomaterials improved the mechanical properties and chemical resistance. The use of nanomaterials with PPF showed a superior effect, and the best results were indicated through the use of 2%NA–1%PPF. Full article

Geopolymer (GP) has been considered a potential material to replace ordinary Portland cement (OPC) because of its excellent mechanical properties and environmentally friendly process. However, the promotion of GP is limited due to the large shrinkage and the different operating procedures compared to cement. This study aims to reduce the shrinkage of ground granulated blast furnace slag (GGBFS) based GP by the hydration expansion properties of activated magnesium oxide (MgO). The slurry of GP was blended from GGBFS, MgO, and activator; and the compositions of the activator are sodium hydroxide (NaOH), sodium silicate (Na₂SiO₃), and alumina silicate(NaAlO₂). Herein, the GGFBS and MgO were a binder and a shrinkage compensation agent of GP, respectively. After unmolding, the GP specimens were cured under four types of environments and the lengths of the specimens were measured at different time intervals to understand the length change ratio of GP. In this study, two groups of GP specimens were made by fixing the activator to binder (A/B) ratio and the fluidity. The test results show that adding MgO will reduce the shrinkage of GP as A/B ratio was fixed. However, fixing the fluidity exhibited the opposite results. The X-ray diffraction (XRD) was used to check the Mg(OH)₂ that occurred due to the MgO hydration under four curing conditions. Three statistical and machine learning methods were used to analyze the length change of GP based on the test data. The testing and analysis results show that the influence of curing environments is more significant for improving the shrinkage of GP than additive MgO. Full article

The aim of the present work was to investigate the effect of anodization on the fatigue and corrosion-fatigue behavior of the AZ31B magnesium alloy. Samples were anodized in constant current density mode at 20 mA cm⁻² for 5 min at room temperature, in an environmentally friendly electrolyte consisting of a mixture of sodium hydroxide and sodium silicate. Fatigue tests were conducted in air and in phosphate buffer solution (PBS) at room temperature in the tension-tension mode, at a frequency of 5 Hz and stress ratio of 0.1. S-N curves were obtained for polished and anodized samples. Fracture surface morphology was examined by optical stereo-microscopy and scanning electron microscopy. Results indicated that the fatigue limit was reduced approximately 60% at 10⁶ cycles for the anodized specimens, either for the fatigue tests conducted in air or PBS solution. Anodization had a remarkable effect on the fatigue behavior of the AZ31B alloy. The effect of the corrosive environment, in turn, was not significant. Full article

The biodegradable metals, including magnesium (Mg), are a convenient alternative to permanent metals but fast uncontrolled corrosion limited wide clinical application. Formation of a barrier coating on Mg alloys could be a successful strategy for the production of a stable external layer that prevents fast corrosion. Our research was aimed to develop an Mg stable oxide coating using plasma electrolytic oxidation (PEO) in silicate-based solutions. 99.9% pure Mg alloy was anodized in electrolytes contained mixtures of sodium silicate and sodium fluoride, calcium hydroxide and sodium hydroxide. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), contact angle (CA), Photoluminescence analysis and immersion tests were performed to assess structural and long-term corrosion properties of the new coating. Biocompatibility and antibacterial potential of the new coating were evaluated using U2OS cell culture and the gram-positive Staphylococcus aureus (S. aureus, strain B 918). PEO provided the formation of a porous oxide layer with relatively high roughness. It was shown that Ca(OH)₂ was a crucial compound for oxidation and surface modification of Mg implants, treated with the PEO method. The addition of Ca²⁺ ions resulted in more intense oxidation of the Mg surface and growth of the oxide layer with a higher active surface area. Cell culture experiments demonstrated appropriate cell adhesion to all investigated coatings with a significantly better proliferation rate for the samples treated in Ca(OH)₂-containing electrolyte. In contrast, NaOH-based electrolyte provided more relevant antibacterial effects but did not support cell proliferation. In conclusion, it should be noted that PEO of Mg alloy in silicate baths containing Ca(OH)₂ provided the formation of stable biocompatible oxide coatings that could be used in the development of commercial degradable implants. Full article

This study aimed to utilize a microwave technology to degrade active organic matters of the municipal dewatered sludge in a high-temperature environment. The effects of extraction agent, nanomaterial assistants, and microwave-absorbing agents and activating agents on the degradation efficiency were investigated. Dimethyl carbonate was used as the extraction agent. Nanostructured titanium oxide (TiO₂) and zinc oxide (ZnO) exhibited effective assistance in the process of microwave treatment. We also developed a kind of microwave-absorbing agent, which was the sludge-based biological carbon. The sodium sulfate (Na₂SO₄), calcium hydroxide (Ca(OH)₂), and magnesium chloride (MgCl₂) were selected as activating agents to facilitate the organic matter discharging from the sludge. Through optimizing the experimental factors, it was confirmed that 0.1 wt% TiO₂, 0.1 wt% ZnO, 2 wt% dimethyl carbonate, 10 wt% sludge-based biological carbon, 7.5 wt% Ca(OH)₂, 0.5 wt% MgCl₂, and 6 wt% Na₂SO₄ were the most appropriate addition amounts in the municipal dewatered sludge to make the organic matter decrease from 42.17% to 22.45%, and the moisture content reduce from 82.98% to 0.48% after the microwave treatment. By comparison, the organic matter degradation is almost zero, and the moisture content decreases to 8.69% without any additives. Moreover, the residual inert organic matter and sludge can be further solidified to lightweight construction materials by using liquid sodium silicate as the curing agent. The research provides a significant reference for the effective, fast, and low-cost treatment of the organic matter in the municipal sludge. Full article

Mineral wools are the most common insulation materials in buildings worldwide. However, mineral wool waste is often considered unrecyclable because of its fibrous nature and low density. In this paper, rock wool (RW) and glass wool (GW) were studied as alkali-activated material precursors without any additional co-binders. Both mineral wools were pulverized by a vibratory disc mill in order to remove the fibrous nature of the material. The pulverized mineral wools were then alkali-activated with a sodium aluminate solution. Compressive strengths of up to 30.0 MPa and 48.7 MPa were measured for RW and GW, respectively, with high flexural strengths measured for both (20.1 MPa for RW and 13.2 MPa for GW). The resulting alkali-activated matrix was a composite-type in which partly-dissolved fibers were dispersed. In addition to the amorphous material, sodium aluminate silicate hydroxide hydrate and magnesium aluminum hydroxide carbonate phases were identified in the alkali-activated RW samples. The only crystalline phase in the GW samples was sodium aluminum silicate. The results of this study show that mineral wool is a very promising raw material for alkali activation. Full article