Search Results (23)

Molten salt heat exchangers are crucial components in systems requiring high-temperature heat transfer and energy storage, especially in renewable energy and advanced nuclear technologies. Their ability to operate efficiently at high temperatures while offering significant energy storage capacity makes them highly valuable in modern energy systems. They have high thermal stability. In the framework of this research, a computational fluid dynamics (CFD) simulation model of the HITEC molten salt cooling system has been developed. HITEC molten salt is a specialized heat transfer and thermal energy storage medium primarily used in industrial processes and solar thermal power plants. It is a eutectic blend of sodium nitrate, sodium nitrite, and potassium nitrate. COMSOL multi-physics code has been employed in this research. It simultaneously solves the fluid flow, energy, and heat conduction transport equations. Two cases have been investigated in this paper: a water flowing velocity of 1 [m/s] and a water flowing velocity of 10 [m/s]. The results indicate that the maximal surface temperature of the Crofer^®22 H reached 441.2 °C in the first case. The maximal surface temperature of the Crofer^®22 H reached 500 °C in the second case. Crofer^®22 H alloy provides excellent steam oxidation, high corrosion resistance, and thermal creep resistance. The proposed HITEC molten thermal system may be applied in the oil and gas industries and in power plants (such as the Organic Rankine Cycle). Full article

Silicon carbide (SiC) and silicon nanoparticle-decorated carbon (Si/C) materials are electrodes that can potentially be used in various rechargeable batteries, owing to their inimitable merits, including non-flammability, stability, eco-friendly nature, low cost, outstanding theoretical capacity, and earth abundance. However, SiC has inferior electrical conductivity, volume expansion, a low Li⁺ diffusion rate during charge–discharge, and inevitable repeated formation of a solid–electrolyte interface layer, which hinders its commercial utilization. To address these issues, extensive research has focused on optimizing preparation methods, engineering morphology, doping, and creating composites with other additives (such as carbon materials, metal oxides, nitrides, chalcogenides, polymers, and alloys). Owing to the upsurge in this research arena, providing timely updates on the use of SiC and Si/C for batteries is of great importance. This review summarizes the controlled design of SiC-based and Si/C composites using various methods for rechargeable metal-ion batteries like lithium-ion (LIBs), sodium-ion (SIBs), zinc-air (ZnBs), and potassium-ion batteries (PIBs). The experimental and predicted theoretical performance of SiC composites that incorporate various carbon materials, nanocrystals, and non-metal dopants are summarized. In addition, a brief synopsis of the current challenges and prospects is provided to highlight potential research directions for SiC composites in batteries. Full article

Temperature dependencies of the density, heat capacity at constant pressure, and isobaric thermal expansion coefficient are investigated for two liquid metal nuclear reactor coolants: pure sodium and sodium–potassium eutectic alloy (31.9 at. %Na). The variational method of the thermodynamic perturbation theory is used for the calculations. The calculations were carried out in temperature ranges of 373–1673 K for Na and 273–1573 K for 0.319Na-0.681K. The accuracy of two local pseudopotentials and three exchange–correlation functions is estimated. It is shown that two combinations between the pseudopotential and exchange–correlation function can be recommended for predicting the properties at high temperatures for which experimental information is absent. Full article

One of the key problems in the billet and shaped casting of aluminum alloys is the presence of various undesirable inclusions and impurities in the melt, which can serve as stress concentrators in the finished product, as well as dissolved hydrogen, which contributes to the formation of porosity. The interaction of aluminum with other gases produced by the combustion of fuel particles, oil, and paint materials brought into the furnace together with charge and scrap increases the amount of nitrides, oxides, carbides, and sulfides in the melt. Flux treatment is widely used as protection of aluminum alloys from oxidation and removal of impurities. The present paper reports the data of a comparative analysis of five widely used flux compositions based on sodium, potassium, and magnesium chlorides. The study covers the following aspects: chemical composition, moisture content, melting temperature and melting range, particle size distribution, and refining ability as measured by the change in Na, Ca, and H₂ content after melt treatment. Full article

Developing an efficient recycling route for spent single-use medical devices is essential for recovering precious metals. The proposed complete hydrometallurgical route goes through the initial pyrolysis and acid digestion steps, expanding upon our previous relevant work in the field, followed by solvent extraction, stripping, and precipitation procedures. In this study, a complete hydrometallurgical process was developed for the recovery of gold, platinum, iridium, and tantalum, separating them from other metals, i.e., from iron, chromium, and nickel, also present in the examined medical devices, i.e., (i) diagnostic electrophysiology catheters, containing gold, (ii) diagnostic guide wires, containing platinum and iridium alloys, and (iii) self-expanding stents, containing tantalum. This study reports the experimental results of selecting an efficient extractant, stripping, and precipitation agent, along with the effects of key factors that influence each consecutive step of the process, i.e., agent concentration, aqueous to organic phase ratio, contact time, and pH, using simulated metal solutions and also applying the obtained optimal conditions to the treatment of real sample solutions. For the selective separation of gold, Aliquat 336 was used to extract it in the organic phase; it was then stripped using a thiourea solution and precipitated by utilizing an iron sulfate (II) solution and proper pH adjustment. The selective separation of platinum was achieved by using Aliquat 336 for the organic phase extraction and a perchlorate acid solution for stripping it back into the aqueous solution and adding a sodium bromate solution to precipitate it. Due to the similar chemical behavior, the selective recovery of iridium followed the same processes as that of platinum, and the separation between them was achieved through selective precipitation, as heating the solution and adjusting the pH value resulted in the selective precipitation of iridium. Lastly, the selective recovery of tantalum consists of extraction by using Alamine 336, then stripping it back to the aqueous phase by using sodium chloride, and precipitation by using potassium salt solution and proper pH adjustment. A total recovery of 88% for Au, 86% for Pt, 84% for Ir, and 80% for Ta was obtained, thus achieving a high uptake of precious metals from the examined real spent/waste samples. Full article

Hard ceramic coatings were successfully prepared on the surface of ZM5 magnesium alloy by micro-arc oxidation (MAO) technology in silicate and aluminate electrolytes, respectively. The optimization of hard ceramic coatings prepared in these electrolyte systems was investigated through an orthogonal experimental design. The microstructure, elemental composition, phase composition, and tribological properties of the coatings were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), and tribological testing equipment. The results show that the growth of the hard ceramic coatings is significantly influenced by the different electrolyte systems. Coatings prepared from both systems have shown good wear resistance, with the aluminate electrolyte system being superior to the silicate system in performance. The optimized formulation for the silicate electrolyte solution has been determined to be sodium silicate at 8 g/L, sodium dihydrogen phosphate at 0.2 g/L, sodium tetraborate at 2 g/L, and potassium hydroxide at 1 g/L. The optimized formulation for the aluminate electrolyte solution consists of sodium aluminate at 5 g/L, sodium fluoride at 3 g/L, sodium citrate at 3 g/L, and sodium hydroxide at 0.5 g/L. Full article

Sodium/potassium-ion batteries have drawn intensive investigation interest from researchers owing to their abundant element resources and significant cost advantages. Anode materials based on alloy reaction mechanisms have the prominent merits of a suitable reaction potential and high theoretical specific capacity and energy density. However, very large volumetric stresses and volume changes during the charge/discharge process and the resulting electrode structural cracking, deactivation and capacity fading seriously hinder their development. To date, a series of modification strategies have been proposed to tackle these challenges and achieve good electrochemical performance. Herein, we review the recent advances in the structural engineering of alloy-type anodes for sodium/potassium storage, mainly including phosphorus, tin, antimony, bismuth and related alloy materials, from the perspective of dimensional structure. Furthermore, some future research directions and unresolved issues are presented for the investigation of alloy-based anode materials. It is hoped that this review can serve as a guide for the future development and practical application of sodium/potassium-ion batteries. Full article

Sodium–potassium (NaK) liquid alloy is a promising candidate for use as an anode material in sodium batteries because of its fluidity, which effectively suppresses the growth of sodium or potassium dendrites. However, the poor wettability of NaK alloy on conventional metal substrates is unfavorable for cell fabrication due to its strong surface tension. In this paper, low-density and low-cost fluorinated aluminum foam is used as a substrate support material for NaK liquid alloy. By combining low-surface-tension NaKC with fluorinated aluminum foam, we obtain a uniformly distributed and structurally stable electrode material. The composite electrode has a cycling stability of more than 3000 h in a symmetrical cell. Furthermore, when coupled with a sulfurized polyacrylonitrile cathode in carbonate electrolyte, it maintains excellent stability even after 800 cycles, with 72% of capacity retention. Full article

Alloying-type anode materials have considerably promoted the development of potassium-ion batteries (PIBs) and sodium-ion batteries (SIBs), enabling them to achieve high-energy-density. However, large volume expansion and sluggish dynamic behavior have become key issues affecting electrochemical performance. Herein, bismuth (Bi) nano-rods are anchored on reduced graphene (rGO) and encapsulated via N-doped C (NC) to construct Bi@rGO@NC architecture as anode materials for SIBs and PIBs. The hierarchical confinement effect of three-dimensional conductive networks can not only improve electrode stability upon cycling via suppressing the large volume variation, but also eliminate the band gap of Bi and accelerate ion diffusion, thereby exhibiting favorable electrochemical reaction kinetics. Thus, Bi@rGO@NC contributes an ultra-long lifetime, over 1000 cycles, and an outstanding rate property to SIBs and PIBs. This work can pave the way for the construction of high-performance alloying-type anode materials for SIBs and PIBs. Full article

Sodium-ion batteries (SIBs) and potassium-ion batteries (PIBs) have drawn widespread attention for application in large-scale accumulation energy because of their plentiful resources and lower cost. However, the lack of anodes with high energy density and long cycle lifetimes has hampered the progress of SIBs and PIBs. Bismuth (Bi), an alloying-type anode, on account of its high volumetric capacity and cost advantage, has become the most potential candidate for SIBs and PIBs. Nevertheless, Bi anodes undergo significant volume strain during the insertion and extraction of ions, resulting in the crushing of structures and a volatile solid electrolyte interface (SEI). As a result, the tactics to boost the electrochemical properties of Bi metal anodes in recent years are summarized in this study. Recent advances in designing nanostructure Bi-based materials are reviewed, and the reasonable effects of architectural design and compound strategy on the combination property are discussed. Some reasonable strategies and potential challenges for the design of Bi-based materials are also summarized. This review aims to provide practical guidance for the development of alloying-type anode materials for next-generation SIBs and KIBs. Full article

The aim of the work was to investigate the prospects of imparting valuable physical and chemical properties, such as corrosion resistance, impact and bending strength, adhesion and storage stability, to hybrid systems of potassium and sodium silicates by modification with organic compounds. Here, we present the results of worldwide activities of scientific teams studying the manufacturing technology of modified liquid glass anticorrosive coatings used in chemical, petrochemical industry and modern construction. The authors theoretically and economically justified and put into practice novel organic and inorganic compositions with increased viability. The durable and waterproof coatings with good adhesion to various substrates (non-ferrous metals, steel, plastered surface and wood) were obtained. The authors demonstrate the possibility of recycling of zinc-containing rongalite production wastes and sludge pastes of electrochemical productions containing alkali and alkaline-earth metal cations by including them into the composition instead of pigmenting solid-phase components. We propose a technological route for obtaining anticorrosion coatings to protect aluminum and its alloys operated in a zone of elevated (up to 673 K) temperatures. Full article

Analytical, computational and experimental investigations directed at improving the performance of latent heat thermal energy storage systems that utilize high thermal conductivity fins in direct contact with phase change materials are reviewed. Researchers have focused on waste heat recovery, thermal management of buildings/computing platforms/photovoltaics/satellites and energy storage for solar thermal applications. Aluminum (including various alloys), brass, bronze, copper, PVC, stainless steel and steel were the adopted fin materials. Capric-palmitic acid, chloride mixtures, dodecanoic acid, erythritol, fluorides, lauric acid, naphthalene, nitrite and nitrate mixtures, paraffins, potassium nitrate, salt hydrates, sodium hydrate, stearic acid, sulfur, water and xylitol have been the adopted fusible materials (melting or fusion temperature T_m range of −129.6 to 767 °C). Melting and solidification processes subject to different heat exchange operating conditions were investigated. Studies of thawing have highlighted the marked role of natural convection, exhibiting that realizing thermally unstable fluid layers promote mixing and expedited melting. Performance of the storage system in terms of the hastened charge/discharge time was strongly affected by the number of fins (or fin-pitch) and fin length, in comparison to fin thickness and fin orientation. Strength of natural convection, which is well-known to play an important role on thawing, is diminished by introduction of fins. Consequently, a designer must consider suppression of buoyancy and the extent of sacrificed PCM in selecting the optimum positions and orientation of the fins. Complex fin shapes featuring branching arrangements, crosses, Y-shapes, etc. are widely replacing simple planar fins, satisfying the challenge of forming short-distance conducting pathways linking the temperature extremes of the storage system. Full article

In this paper, the sources of K and Na in vanadium-nitrogen (VN) alloys and their effects on the furnace structure were studied. The results show that K and Na are mainly present as counter-ions of decavanadate and dodecanadate in ammonium polyvanadate (APV) and vanadium trioxide (V₂O₃). In the production process of VN, the concentration of K in the scab produced in the kiln is 25 times higher than that of the vanadium raw material, the concentration of Na is 15 times higher than that of the raw material, and the degree of enrichment of K is stronger than that of Na. Additionally, in the VN products, K and Na are mainly distributed uniformly in the form of KCN and NaCN. The results also found that the K and Na vapors during the production of VN promoted the formation of VN. However, K, Na steam, KCN, NaCN, K₂CO₃, Na₂CO₃ and other potassium-sodium high-temperature corrosive substances cause strong corrosion of the furnace lining, graphite sagger, push plate, and heating elements. Therefore, in the process of synthesizing VN, the raw materials of K and Na content of impurity elements must be reasonably controlled. The results not only analyzed the source of K and Na, but also analyzed the characteristics of their enrichment and the influence on the equipment. Full article

Many heritage objects consist of glass in contact with metals. By ion exchange with absorbed water, alkaline aqueous films are formed on the glass surface. They contain sodium and/or potassium, hydroxide, and carbonate (uptake of carbon dioxide) ions. These electrolytes induce corrosion while in contact with metal. Surprisingly, this phenomenon has only been realised by research in Stuttgart in the last two decades. About 350 affected objects were detected in the meantime in a number of heritage collections. Because of the special electrolytes, unusual corrosion products are often formed. The unknown structure and formula of three of them could be determined by modern X-ray powder diffraction data evaluation. One example is the basic potassium lead carbonate, KOH‧2PbCO₃, detected on a pewter lid of a glass jug. The sodium analogon of already known structure was found in hollow glass balls mirrored on the inside with molten lead. Chalconatronite, Na₂[Cu(CO₃)₂]‧3H₂O, is known as a corrosion product of copper alloys in contact with soda solutions (here: from glass degradation). Exposed to acetic acid emissions (e.g., from wood), it transforms to a sodium copper acetate carbonate of hitherto undetermined structure. The ubiquitous pollutant formaldehyde reacts directly to formate in the alkaline medium provided by glass degradation. On copper alloys in contact with glass, formates are, therefore, frequent: Na₄Cu₄O(HCOO)₈(OH)₂‧4H₂O in 50% of all cases and in 33% Cu₂(HCOO)(OH)₃. Zinc (from brass) forms Zn(HCOO)₂‧2H₂O and Zn₄Cu₃(Zn_1−xCu_x)₆(HCOO)₈ (OH)₁₈·6H₂O. There are a number of other corrosion products, e.g., containing zinc and carboxylates awaiting further characterisation. Preventive conservation needs to slow down corrosion by dry storage (not lower than 35% rH). Pollutants need to be avoided by careful selection of materials for storage, display, and conservation. Full article

In recent years, with the excavation of an increasing amount of gold and silver artifacts, there has been an urgent need to optimize the formulations and methods of metallographic etching. Herein, a kinetic control study is performed to investigate the mechanisms leading to poor results when etching ancient gold materials with aqua regia, i.e., when secondary AgCl impurities form during the etching of the sample surface. To this end, a concentrated ammonia and sodium thiosulfate solution is used to dissolve AgCl impurities and obtain high-quality metallographic images of ancient gold materials using a coordination reaction to generate stable free-state coordination ions from Ag⁺. On this basis, a ferric chloride + sodium thiosulfate method is proposed to optimize the formulation of the etchant for ancient silver materials. The formulation is efficient, safe and easy to handle, and solves the problems of the easy failure of the commonly used etchant of ammonia + hydrogen peroxide and the complicated preparation process of acidified potassium dichromate while maintaining the long-term stability of the etched Ag–Cu alloy samples. Full article