Search Results (389)

This work studies and analyzes the transition from a linear to a circular economy through wastewater treatment and resource recovery. As wastewater volumes grow, sustainable management becomes critical. This study highlights the reuse of treated effluent, beneficial sludge utilization, and energy generation via anaerobic digestion. Wastewater treatment plants should be envisioned as hubs for recovering water, materials, and energy, rather than disposal facilities. Emphasizing resource efficiency, the circular economy approach offers viable solutions to challenges related to resource scarcity, climate change, and ecological impact. Full article

The storage of sewage sludge in landfills is still the primary method of their disposal in many countries. Therefore, finding sustainable solutions for the reuse of this waste is an important issue to be addressed. This paper presents the results of research on processing sewage sludge generated at the wastewater treatment plants of Almaty, Kazakhstan, for use in the manufacturing of ceramic bricks. The chemical composition of the sewage sludge was determined, showing the presence of 35.7% silicon dioxide, 7.3% aluminum oxide, 11.2% iron oxide, and 10.6% calcium oxide. Experimental studies established that adding sewage sludge to clay reduces the compressive strength of ceramic bricks while increasing their flexural strength. Furthermore, as the proportion of sewage sludge in the clay mixture increases, the average density of the ceramic bricks decreases, while water absorption increases. It was also found that ceramic bricks made from a mixture of 90% clay and 10% sewage sludge demonstrated the best physico-mechanical properties. This composition showed increased flexural strength and a simultaneous reduction in the average density by 15.4%, indicating the improved structural quality of the manufactured bricks. Full article

The treatment of wastewater and the utilization of the by-products of these processes are an important part of the circular economy. The sewage sludge, a result of wastewater treatment, could be used as a material for plant nutrient supply and/or soil-improving products. The city of Nyíregyháza, Hungary, with 120,000 citizens, has a well-planned water treatment plant operated by Nyírségvíz Ltd., which, in cooperation with the Research Institute of Nyíregyháza, developed a municipal sewage sludge compost (SSC). The closed loop of sewage water treatment and the agricultural utilization of its by-product has been developed and managed. The compost product called Nyírkomposzt was planned for acidic sandy soils. Beyond the agronomic benefits, the sustainable and environmentally sound utilization of SSC reduces sewage sludge disposal. This active involvement of a water utility company demonstrates the potential of cross-sectoral cooperation in solving environmental problems. The quality of the compost fits the Hungarian legislation. To study the effects of 0, 9, 18, and 27 t ha⁻¹ doses of compost on acidic sandy soil, a long-term small plot experiment was started in 2003. The cumulative effects of the regular (every third year, last treatment before sampling in 2021) application of the SSC showed positive changes in basic soil properties, depending on the doses used. Increasing values were found in the case of pH from 4.5 to 6, plant available P₂O₅ from 240 to 690 ppm, and plant available K₂O from 180 to 200 ppm. The plant-available zinc and copper content also increased. Soil organic matter and total N content stabilized at around 0.9% and 0.08%, respectively. The grain yields of winter rye also increased in both investigated years. The yields of 18 t ha⁻¹ treatment were about two times higher compared to the control, but only in 2022 was the difference significant. Our findings underscore the potential of well-planned SSC applications to improve the fertility of ploughed, acidic sandy soil, taking into account the theory of the circular economy by utilizing wastes and decreasing landfilling. Full article

The poultry industry produces significant quantities of keratin-rich waste, primarily feathers, whose traditional disposal methods—incineration or chemical treatment—result in environmental damage and resource depletion. This research introduces a sustainable biotechnological method for the valorization of feather waste utilizing Gordonia alkanivorans S7, an actinomycete strain extracted from petroleum plant sludge. This is the inaugural publication illustrating keratinolytic activity in the Gordonia genus. The optimization of the degradation process via the Taguchi approach led to the effective biodegradation of untreated home chicken feathers, achieving dry mass loss of up to 99% after 168 h in a mineral medium. The agricultural potential of the obtained keratin hydrolysate, which was high in organic components (C 31.2%, N 8.9%, H 5.1%, and S 1.7%), was assessed. Phytotoxicity tests demonstrated that the feather hydrolysate led to better growth of the indicator plants—Sorghum saccharatum and Lepidium sativum. The highest values of root growth stimulation were 26% for S. saccharatum and 31% for L. sativum, at a dose of 0.01%. Shoot growth stimulation was noted only for L. sativum, reaching 38% (0.01%), 53% (0.05%), and 37% (0.1%), as compared to the control sample. These results demonstrate the process’s combined economic and environmental benefits, providing a fresh approach to the production of bio-based plant biostimulants and sustainable keratin waste management. Full article

Sewage sludge, a by-product of biological wastewater treatment, poses significant environmental and health risks if not properly managed. Anaerobic digestion (AD), widely used as a stabilization technology for sewage sludge, faces challenges such as rate-limiting hydrolysis steps and difficult dewatering of residual digestate. To address these issues, thermal hydrolysis (TH) has been explored as a pretreatment or post-treatment method. This study systematically analyzes the typical sludge treatment pathways incorporating TH either as a pretreatment step to AD or as a post-treatment step, combined with incineration or land application for the final disposal. The mass balance algorithm was applied to evaluate the chemical consumption, and energy input/output calculations were conducted to assess the potential effects of TH on energy recovery. Carbon emissions were estimated using the Intergovernmental Panel on Climate Change (IPCC) methodology, considering direct, indirect, and compensated carbon emissions. The results indicate that applying TH as a post-treatment significantly reduces the carbon emissions by 65.94% compared to conventional AD, primarily due to the enhanced dewaterability and reduced chemical flocculant usage. In contrast, TH as a pretreatment step only moderates the emission reduction. The combination of post-TH with land application results in the lowest carbon emissions among the evaluated pathways, highlighting the environmental benefits of this approach. All the findings here are expected to provide insights into optimizing the technical combination mode of sludge processing pathways in terms of minimizing carbon emission. Full article

Municipal sewage sludge, a by-product of urban wastewater treatment, is increasingly recognized to be a strategic resource rather than a disposal burden. Traditional management practices, such as landfilling, incineration, and land application, are facing growing limitations due to environmental risks, regulatory pressures, and the underuse of the sludge’s energy and nutrient potential. This review examines the evolution of sludge management, focusing on technologies that enable energy recovery and resource valorization. The transition from linear treatment systems toward integrated biorefineries is underway, combining biological, thermal, and chemical processes. Anaerobic digestion remains the most widely used energy-positive method, but it is significantly improved by processes such as thermal hydrolysis, hydrothermal carbonization, and wet oxidation. Among these, hydrothermal carbonization stands out for its scalability, energy efficiency, and phosphorus-rich hydrochar production, although implementation barriers remain. Economic feasibility is highly context-dependent, being shaped by capital costs, energy prices, product markets, and policy incentives. This review identifies key gaps, including the need for standardized treatment models, decentralized processing hubs, and safe residual management. Supportive regulation and economic instruments will be essential to facilitate widespread adoption. In conclusion, sustainable sludge management depends on modular, integrated systems that recover energy and nutrients while meeting environmental standards. A coordinated approach across technology, policy, and economics is vital to unlock the full value of this critical waste stream. Full article

The sludge pyrolysis technology for biochar production delivers dual environmental benefits, addressing both sludge disposal challenges and enabling environmental remediation through the utilization of the resultant biochar. However, the complex multi-step procedures and low catalyst output in previous studies constrain the practical implementation of this technology. A facile sludge pyrolysis method was constructed to achieve the batch production of municipal sludge biochar (MSB) in this study. Compared to municipal sludge (MS), the resultant MSB showed a higher BET surface area, more well-developed pore channel architecture, and plentiful active sites for activating peroxymonosulfate (PMS). Under the optimized conditions (C_MSB = C_PMS = 0.2 g/L), 93.34% of Acid Red G (ARG, 20 mg/L) was degraded after 10 min, posing an excellent rate constant of 0.278 min⁻¹. Additionally, MSB demonstrated excellent broad pH adaptability, ion interference resistance, reusability, and recyclability for ARG elimination. It was primary Fe sites that excited PMS to generate ${\mathrm{O}}_2^{•-}$ and Fe-oxo species (Fe^IV=O) for ARG degradation. The reaction process exhibited minimal heavy metal leaching, indicating limited environmental risk. Therefore, the practical applicability of the sludge biochar production, coupled with its scalable manufacturing capacity and exceptional catalytic activity, collectively demonstrated that this study established a viable pyrolysis methodology for municipal sludge, offering critical insights for sludge disposal and resource reutilization. Full article

Removal of micropollutants using biological treatment systems remains a challenge, since conventional bioprocess systems require adaptations to provide more advanced treatment. An ambient temperature upflow anaerobic sludge blanket (UASB) reactor was employed, followed by a two-stage (saturated and unsaturated) vertical subsurface flow (VSSF) constructed wetland (CW) system, to treat domestic wastewater from a nearby settlement and investigate the occurrence and fate of 10 contaminants of emerging concern (CECs) in decentralized, non-conventional treatment systems. The integrated UASB—two-stage CW system achieved high performance regarding abatement of target CECs across all periods. Removal efficiencies ranged from 78% ± 21% (ketoprofen) to practically 100% (2-hydroxybenzothiazole). The pilot system was found to be robust performance-wise and provided enhanced treatment in comparison to a conventional wastewater treatment plant operating in parallel. Most of the target CECs were successfully treated by UASB, saturated and unsaturated CWs, while ibuprofen, bisphenol A and diclofenac were mostly removed in the unsaturated CW. Environmental risk assessment revealed that triclosan poses a significant ecological risk to algae during treated wastewater disposal into the aquatic environment. Additionally, cumulative risk quotient indicated that the potential for mixture toxicity should be carefully considered across all trophic levels. Full article

Frequently, the viscous mixture from shield operations is disposed of because its significant water ratio and the presence of polymers like foaming agents result in subpar structural qualities, contributing to the unnecessary consumption of land and the squandering of soil assets. Therefore, these problems urgently need to be solved economically and effectively. This study relies on the shield sludge produced by Qingdao Metro Line 6 project, and sand and shield sludge were used as the raw materials for synchronous grouting. By applying the basic principles of geopolymerization, ingredients like shield sludge and ground granulated blast furnace slag (GGBS) were mixed with sodium hydroxide, serving as the activating agent, in the preparation of the simultaneous grout formulas. A broad range of laboratory tests was conducted to evaluate the performance of these grout formulations. The effects of varying material ratios on key performance indicators—namely, fluidity, water secretion rate, setting time, and 3-day unconfined compressive strength (UCS)—were systematically analyzed. Based on these findings, the optimal material ratios for shield sludge-based synchronous grouting materials were proposed. Subsequently, component geopolymer was prepared from the activated shield sludge and shield sludge without adding any additional alkaline activators by simply adding water. A geopolymer with a 28-day compressive strength of 51.08 MPa was obtained when the shield sludge dosing was 60 wt%. This study aims to provide a reference for the preparation of synchronous grouting materials for the resource utilization of shield sludge. Full article

Sludge-derived biochar (SDB) synthesized by the pyrolysis of sludge is gaining enormous interest as a sustainable solution to wastewater treatment and sludge disposal. Despite the proliferation of general biochar reviews, a focused synthesis on SDB-specific advances, particularly covering the recent surge in multifunctional wastewater treatment applications (2020–2025), receives little emphasis. In particular, a critical analysis of recent trends, application challenges, and future research directions for SDB is still limited. Unlike broader biochar reviews, this mini-review highlights the comparative advantages and limitations of SDB, identifies emerging integration strategies (e.g., bio-electrochemical systems, catalytic membranes), and outlines future research priorities toward enhancing the durability and environmental safety of SDB applications. Specifically, this review summarized the advances from 2020 to 2025, focusing exclusively on functional modifications, and practical applications of SDB across diverse wastewater treatment technologies involved in adsorption, catalytic oxidation, membrane integration, electrochemical processes and bio-treatment systems. Quantitative comparisons of adsorption capacities (e.g., >99% Cd2+ removal, >150 mg/g tetracycline adsorption) and catalytic degradation efficiencies are provided to illustrate recent improvements. The potential of SDB in evaluating traditional and emerging contaminant degradation among the Fenton-like, persulfate, and peracetic acid activation systems was emphasized. Integration with membrane technologies reduces fouling, while electrochemical applications, including microbial fuel cells, yield higher power densities. To improve the functionality of SDB-based systems in targeting contamination removal, modification strategies, i.e., thermal activation, heteroatom doping (N, S, P), and metal loading, played crucial roles. Emerging trends highlight hybrid systems and persistent free radicals for non-radical pathways. Despite progress, critical challenges persist in scalability, long-term stability, lifecycle assessments, and scale-up implementation. The targeted synthesis of this review offers valuable insights to guide the development and practical deployment of SDB in sustainable wastewater management. Full article

The environmental impacts of industrial processes have increased the demand for sustainable alternatives in wastewater treatment. Conventional chemical coagulants, though widely used, can generate toxic residues and pose environmental and health risks. Biocoagulants, derived from natural and renewable sources, offer a biodegradable and eco-friendly alternative. This review explores their potential to replace synthetic coagulants by analyzing their origins, mechanisms of action, and applications. A total of 15 studies published between 2020 and 2025 were analyzed, all focused on industrial wastewater. These studies demonstrated that biocoagulants can achieve similar, or the superior, removal of turbidity (>67%), solids (>83%), and heavy metals in effluents from food, textile, metallurgical, and paper industries. While raw materials are often inexpensive, processing costs may increase production expenses. However, life cycle assessments suggest long-term advantages due to reduced sludge and environmental impact. A textile industry case study showed a 25% sludge reduction and improved biodegradability using a plant-based biocoagulant compared to aluminum sulfate. Transforming this waste into inputs for wastewater treatment not only reduces negative impacts from disposal but also promotes integrated environmental management aligned with circular economy and cleaner production principles. The review concludes that biocoagulants constitute a viable and sustainable alternative for industrial wastewater treatment. Full article

Electroplating sludge, a hazardous waste generated from the electroplating industry, contains significant quantities of heavy metals such as Cu, Cr, and Ni. Improper disposal of these metals poses severe environmental and health risks. This study proposes a comprehensive resource recovery process for Cu, Ni, and Cr from electroplating sludge, involving leaching, solvent extraction, stripping, and precipitation. The extraction efficiency of three extractants (P507, LIX984, and M5640) was evaluated, with M5640 demonstrating superior performance in Cu recovery (near 100%) at pH 3.0–4.0. Multi-stage extraction and stripping experiments further optimized metal recovery, achieving high efficiencies for Cu, Cr, and Ni. The recovered metals were precipitated as CuCO₃, CrPO₄, and Ni(OH)₂, with wastewater discharge meeting environmental discharge standards. This study not only enriches the technical approaches for the selective recovery of high-value metals from electroplating sludge with complex components, but also closely aligns with the laws, regulations, and policies of the Chinese government regarding environmental governance. It serves as a driving force for promoting the construction of “waste-free cities” and the establishment of a closed-loop circular economy industrial chain. Full article

Sludge is a semi-solid waste generated during the process of wastewater treatment. Due to the addition of polymerized ferric chloride in the flocculation process, the sludge produced by the sewage treatment plant in Liaocheng Jiaming Industrial Park contains a high content of iron oxide. In this paper, chemical analysis and particle size analysis of local sludge and sludge ash were conducted. In order to assess the potential of substituting cement as cementitious material with different dosages of sludge or sludge ash with high iron oxide content, setting time, compressive strength, microscopic analysis using microscopic testing (XRD, TG/DTG, SEM) and a toxicity characteristic leaching procedure (TCLP) were analyzed. These procedures determined the physical properties, compressive strength, hydration products, microstructure, and heavy metal contaminants of cement slurries replaced by local sludge or sludge ash with different dosages of high iron oxide content. The results show that less than 5% of local sludge or sludge ash can be incorporated into cement slurry as an alternative cementitious material for solid waste disposal. Full article

The high amount of sludge produced from wastewater treatment plants (WWTPs) requires final disposal, forcing plant operators to search for alternatives without exerting an excessive energy demand on the global plant balance. Future revisions of the WWTP Directive will probably set additional constraints regarding the land application of sludge. Therefore, thermal treatment may seem a logical solution based on the additional energy that can be extracted from the process. The purpose of the present manuscript is to assess the integration of anaerobic digestion of sewage sludge and subsequent gasification using SuperPro Designer V13. Mass and energy balances were carried out, and the net energy balance was estimated under different scenarios. The integration of the process showed an electricity power output of 726 kW (best scenario, equivalent to 4.84 W/inhab.) against 411 kW (2.7 W/inhab.) for the single digestion case. The thermal demand of the integrated approach can be fully covered by deviating a fraction of gaseous fuels for heat production in a burner. Transforming syngas into methane by biological conversion allows densifying the gas stream, but it reduces the total energy content. Full article

This research aims to address the environmental and economic challenges associated with conventional concrete by partially replacing cement—the most polluting, expensive, and energy-intensive ingredient—with industrial paint sludge ash (PSA), a highly contaminated industrial waste that is typically landfilled. Mortar mixtures were prepared with PSA replacement levels ranging from 0% to 20% in 5% increments while maintaining a constant water-to-binder ratio of 0.48. This study comprehensively evaluated the fresh, mechanical, durability, and microstructural properties of the PSA-modified mortar to assess its potential as an ecofriendly construction material. Results showed that as PSA content increased, the fresh properties, such as workability/slump flow and setting time, decreased, while the water demand for attaining normal consistency increased. Soundness tests indicated expansion up to 15% PSA replacement, beyond which expansion became more pronounced. Compressive strength improved significantly with PSA replacements of 5% to 15% compared to the control sample, with a slight decline at 15% relative to 5% and 10%. This trend was consistent with bulk density and ultrasonic pulse velocity measurements. Furthermore, the incorporation of PSA enhanced key durability properties, including water absorption, sulfate resistance, and porosity reduction, up to 15% PSA replacement. Microstructural analysis using SEM, XRD, TGA/DTA, and FTIR confirmed that PSA inclusion led to increased mortar densification, with the 10% PSA mix exhibiting thermal stability and minimal mass loss at elevated temperatures. FTIR spectra further indicated improved composition with higher PSA content. Overall, PSA proved to be a viable partial cement replacement, offering enhanced mortar properties without compromising performance. Its use contributes to sustainability by reducing reliance on cement, lowering construction costs, and eliminating the environmental and logistical burdens of paint sludge disposal. Full article