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Keywords = silicon–carbon compounds

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10 pages, 216 KiB  
Perspective
Silicon Is the Next Frontier in Plant Synthetic Biology
by Aniruddha Acharya, Kaitlin Hopkins and Tatum Simms
SynBio 2025, 3(3), 12; https://doi.org/10.3390/synbio3030012 (registering DOI) - 3 Aug 2025
Abstract
Silicon has a striking similarity to carbon and is found in plant cells. However, there is no specific role that has been assigned to silicon in the life cycle of plants. The amount of silicon in plant cells is species specific and can [...] Read more.
Silicon has a striking similarity to carbon and is found in plant cells. However, there is no specific role that has been assigned to silicon in the life cycle of plants. The amount of silicon in plant cells is species specific and can reach levels comparable to macronutrients. Silicon is used extensively in artificial intelligence, nanotechnology, and the digital revolution, and thus can serve as an informational molecule such as nucleic acids. The diverse potential of silicon to bond with different chemical species is analogous to carbon; thus, it can serve as a structural candidate similar to proteins. The discovery of large amounts of silicon on Mars and the moon, along with the recent development of enzyme that can incorporate silicon into organic molecules, has propelled the theory of creating silicon-based life. The bacterial cytochrome has been modified through directed evolution such that it could cleave silicon–carbon bonds in organo-silicon compounds. This consolidates the idea of utilizing silicon in biomolecules. In this article, the potential of silicon-based life forms has been hypothesized, along with the reasoning that autotrophic virus-like particles could be used to investigate such potential. Such investigations in the field of synthetic biology and astrobiology will have corollary benefits for Earth in the areas of medicine, sustainable agriculture, and environmental sustainability. Full article
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25 pages, 4297 KiB  
Article
Application of Carbon–Silicon Hybrid Fillers Derived from Carbonised Rice Production Waste in Industrial Tread Rubber Compounds
by Valeryia V. Bobrova, Sergey V. Nechipurenko, Bayana B. Yermukhambetova, Andrei V. Kasperovich, Sergey A. Yefremov, Aigerim K. Kaiaidarova, Danelya N. Makhayeva, Galiya S. Irmukhametova, Gulzhakhan Zh. Yeligbayeva and Grigoriy A. Mun
Polymers 2025, 17(15), 2070; https://doi.org/10.3390/polym17152070 - 29 Jul 2025
Viewed by 284
Abstract
The disposal of agro-industrial waste is a pressing environmental issue. At the same time, due to the high silica content in specific agricultural residues, their processed products can be utilised in various industrial sectors as substitutes for commercial materials. This study investigates the [...] Read more.
The disposal of agro-industrial waste is a pressing environmental issue. At the same time, due to the high silica content in specific agricultural residues, their processed products can be utilised in various industrial sectors as substitutes for commercial materials. This study investigates the key technological, physico-mechanical, and viscoelastic properties of industrial elastomeric compounds based on synthetic styrene–butadiene rubber, intended for the tread of summer passenger car tyres, when replacing the commercially used highly reinforcing silica filler (SF), Extrasil 150VD brand (white carbon black), with a carbon–silica filler (CSF). The CSF is produced by carbonising a finely ground mixture of rice production waste (rice husks and stems) in a pyrolysis furnace at 550–600 °C without oxygen. It was found that replacing 20 wt.pts. of silica filler with CSF in industrial tread formulations improves processing parameters (Mooney viscosity increases by up to 5.3%, optimal vulcanisation time by up to 9.2%), resistance to plastic deformation (by up to 7.7%), and tackiness of the rubber compounds (by 31.3–34.4%). Viscoelastic properties also improved: the loss modulus and mechanical loss tangent decreased by up to 24.0% and 14.3%, respectively; the rebound elasticity increased by up to 6.3% and fatigue resistance by up to 2.7 thousand cycles; and the internal temperature of samples decreased by 7 °C. However, a decrease in tensile strength (by 10.7–27.0%) and an increase in wear rate (up to 43.3% before and up to 22.5% after thermal ageing) were observed. Nevertheless, the overall results of this study indicate that the CSF derived from the carbonisation of rice production waste—containing both silica and carbon components—can effectively be used as a partial replacement for the commercially utilised reinforcing silica filler in the production of tread rubber for summer passenger car tyres. Full article
(This article belongs to the Special Issue Polymeric Composites: Manufacturing, Processing and Applications)
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15 pages, 12959 KiB  
Article
Sodium Oxide-Fluxed Aluminothermic Reduction of Manganese Ore with Synergistic Effects of C and Si Reductants: SEM Study and Phase Stability Calculations
by Theresa Coetsee and Frederik De Bruin
Reactions 2025, 6(3), 40; https://doi.org/10.3390/reactions6030040 - 28 Jul 2025
Viewed by 188
Abstract
Aluminothermic reduction is an alternative processing route for the circular economy because Al is produced electrochemically in the Hall–Héroult process with minimal CO2 emissions if the electricity input is sourced from non-fossil fuel energy sources. This circular processing option attracts increased research [...] Read more.
Aluminothermic reduction is an alternative processing route for the circular economy because Al is produced electrochemically in the Hall–Héroult process with minimal CO2 emissions if the electricity input is sourced from non-fossil fuel energy sources. This circular processing option attracts increased research attention in the aluminothermic production of manganese and silicon alloys. The Al2O3 product must be recycled through hydrometallurgical processing, with leaching as the first step. Recent work has shown that the NaAlO2 compound is easily leached in water. In this work, a suitable slag formulation is applied in the aluminothermic reduction of manganese ore to form a Na2O-based slag of high Al2O3 solubility to effect good alloy–slag separation. The synergistic effect of carbon and silicon reductants with aluminium is illustrated and compared to the test result with only carbon reductant. The addition of small amounts of carbon reductant to MnO2-containing ore ensures rapid pre-reduction to MnO, facilitating aluminothermic reduction. At 1350 °C, a loosely sintered mass formed when carbon was added alone. The alloy and slag chemical analyses are compared to the thermochemistry predicted phase chemistry. The alloy consists of 66% Mn, 22–28% Fe, 2–9% Si, 0.4–1.4% Al, and 2.2–3.5% C. The higher %Si alloy is formed by adding Si metal. Although the product slag has a higher Al2O3 content (52–55% Al2O3) compared to the target slag (39% Al2O3), the fluidity of the slags appears sufficient for good alloy separation. Full article
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17 pages, 5649 KiB  
Article
Heat Treatment Analysis and Mechanical Characterization of a Recycled Gravity Die Cast EN 42000 Alloy
by Cristian Cascioli, Riccardo Arcaleni, Alessandro Morri and Lorella Ceschini
Metals 2025, 15(7), 726; https://doi.org/10.3390/met15070726 - 29 Jun 2025
Viewed by 420
Abstract
Recycled aluminum–silicon alloys provide significant environmental benefits by reducing the consumption of raw materials and lowering carbon emissions. However, their industrial application is limited by the presence of iron-based intermetallic compounds and the insufficient investigation in the literature regarding their effects on mechanical [...] Read more.
Recycled aluminum–silicon alloys provide significant environmental benefits by reducing the consumption of raw materials and lowering carbon emissions. However, their industrial application is limited by the presence of iron-based intermetallic compounds and the insufficient investigation in the literature regarding their effects on mechanical behavior. This study focuses on a recycled EN 42000 alloy, comprising 95% recycled aluminum, with a focus on the effect of its elevated iron content (0.447 wt%) on aging behavior and mechanical performance. Laboratory-scale specimens were produced through gravity die casting and subjected to T6 heat treatment, consisting of solution, quenching, and artificial aging from 160 °C to 190 °C for up to 8 h. To investigate overaging, analyses were conducted at 160 °C and 170 °C for durations up to 184 h. Tensile tests were conducted on specimens aged under the most promising conditions. Based on innovative quality indices and predictive modeling, aging at 160 °C for 4.5 h was identified as the optimal condition, providing a well-balanced combination of strength and ductility (YS = 258 MPa, UTS = 313 MPa, and e% = 3.9%). Mechanical behavior was also assessed through microstructural and fractographic analyses, highlighting the capability of EN 42000 to achieve properties suitable for high-performance automotive components. Full article
(This article belongs to the Special Issue Sustainability Approaches in the Recycling of Light Alloys)
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27 pages, 4541 KiB  
Review
From Molecular Design to Scenario Adaptation: Cutting-Edge Exploration of Silicone-Modified Polyurethane in Smart Sports Fields
by Guobao Yan, Guoyuan Huang, Huibin Wu, Yang Chen, Jiaxun Wu and Yangxian Hu
Coatings 2025, 15(7), 737; https://doi.org/10.3390/coatings15070737 - 20 Jun 2025
Viewed by 768
Abstract
To overcome the shortcomings of traditional polyurethane, such as poor weather resistance and susceptibility to hydrolysis, this study systematically explores the preparation techniques of organic silicon-modified polyurethane and its application in intelligent sports fields. By introducing siloxane into the polyurethane matrix through copolymerization, [...] Read more.
To overcome the shortcomings of traditional polyurethane, such as poor weather resistance and susceptibility to hydrolysis, this study systematically explores the preparation techniques of organic silicon-modified polyurethane and its application in intelligent sports fields. By introducing siloxane into the polyurethane matrix through copolymerization, physical blending, and grafting techniques, the microphase separation structure and interfacial properties of the material are effectively optimized. In terms of synthesis processes, the one-step method achieves efficient preparation by controlling the isocyanate/hydroxyl molar ratio (1.05–1.15), while the prepolymer chain extension method optimizes the crosslinked network through dual reactions. The modified material exhibits significant performance improvements: tensile strength reaches 60 MPa, tear resistance reaches 80 kN/m, and the elastic recovery rate ranges from 85% to 92%, demonstrating outstanding weather resistance. In sports field applications, the 48% impact absorption rate meets the requirements for athletic tracks, wear resistance of <15 mg suits gym floors, and the impact resistance for skate parks reaches 55%–65%. Its environmental benefits are notable, with volatile organic compounds (VOC) <50 g/L and a recycling rate >85%, complying with green building material standards. However, its development is still constrained by multiple factors: insufficient material interface compatibility, a comprehensive cost of 435 RMB/m2, and the lack of a quality evaluation system. Future research priorities include constructing dynamic covalent crosslinked networks (e.g., self-healing systems), adopting bio-based raw materials to reduce carbon footprint by 30%–50%, and integrating flexible sensing technologies for intelligent responsiveness. Through multidimensional innovation, this material is expected to evolve toward multifunctionality and environmental friendliness, providing core material support for the intelligent upgrading of sports fields. Full article
(This article belongs to the Special Issue Synthesis and Application of Functional Polymer Coatings)
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55 pages, 12018 KiB  
Review
Antimicrobial Nanotubes: From Synthesis and Promising Antimicrobial Upshots to Unanticipated Toxicities, Strategies to Limit Them, and Regulatory Issues
by Silvana Alfei and Gian Carlo Schito
Nanomaterials 2025, 15(8), 633; https://doi.org/10.3390/nano15080633 - 21 Apr 2025
Cited by 5 | Viewed by 694
Abstract
Nanotubes (NTs) are nanosized tube-like structured materials made from various substances such as carbon, boron, or silicon. Carbon nanomaterials (CNMs), including carbon nanotubes (CNTs), graphene/graphene oxide (G/GO), and fullerenes, have good interatomic interactions and possess special characteristics, exploitable in several applications because of [...] Read more.
Nanotubes (NTs) are nanosized tube-like structured materials made from various substances such as carbon, boron, or silicon. Carbon nanomaterials (CNMs), including carbon nanotubes (CNTs), graphene/graphene oxide (G/GO), and fullerenes, have good interatomic interactions and possess special characteristics, exploitable in several applications because of the presence of sp2 and sp3 bonds. Among NTs, CNTs are the most studied compounds due to their nonpareil electrical, mechanical, optical, and biomedical properties. Moreover, single-walled carbon nanotubes (SWNTs) have, in particular, demonstrated high ability as drug delivery systems and in transporting a wide range of chemicals across membranes and into living cells. Therefore, SWNTs, more than other NT structures, have generated interest in medicinal applications, such as target delivery, improved imaging, tissue regeneration, medication, and gene delivery, which provide nanosized devices with higher efficacy and fewer side effects. SWNTs and multi-walled CNTs (MWCNTs) have recently gained a great deal of attention for their antibacterial effects. Unfortunately, numerous recent studies have revealed unanticipated toxicities caused by CNTs. However, contradictory opinions exist regarding these findings. Moreover, the problem of controlling CNT-based products has become particularly evident, especially in relation to their large-scale production and the nanosized forms of the carbon that constitute them. Important directive rules have been approved over the years, but further research and regulatory measures should be introduced for a safer production and utilization of CNTs. Against this background, and after an overview of CNMs and CNTs, the antimicrobial properties of pristine and modified SWNTs and MWCNTs as well as the most relevant in vitro and in vivo studies on their possible toxicity, have been reported. Strategies and preventive behaviour to limit CNT risks have been provided. Finally, a debate on regulatory issues has also been included. Full article
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19 pages, 4615 KiB  
Article
Ultrasound-Assisted Synthesis of Glycerol Carbonate Using Potassium-Modified Silicalite-1 as a Catalyst
by Jolanta Kowalska-Kuś, Ewa Janiszewska, Agnieszka Held, Aldona Jankowska, Anetta Hanć and Stanisław Kowalak
Molecules 2025, 30(7), 1590; https://doi.org/10.3390/molecules30071590 - 2 Apr 2025
Viewed by 554
Abstract
This study investigates the use of potassium-modified silicalite-1 as a catalyst for the transesterification of glycerol to glycerol carbonate (Glyc. Carbonate) with dimethyl carbonate (DMC). Silicalite-1, typically inactive due to the absence of extra-framework cations, was modified with potassium compounds (fluoride, chloride, and [...] Read more.
This study investigates the use of potassium-modified silicalite-1 as a catalyst for the transesterification of glycerol to glycerol carbonate (Glyc. Carbonate) with dimethyl carbonate (DMC). Silicalite-1, typically inactive due to the absence of extra-framework cations, was modified with potassium compounds (fluoride, chloride, and hydroxide), which create basic sites by interacting with structural defects formed through silicon removal. This modification significantly enhances the catalyst’s performance in glycerol transesterification. The reaction was conducted in both conventional batch reactor and ultrasound-assisted systems, including an ultrasonic bath and an ultrasonic probe, either within the bath or directly in the reactor. The direct ultrasound probe application yielded the most remarkable results, achieving a 96% Glyc. Carbonate yield at 70 °C in just 15 min—dramatically surpassing the batch reactor, which reached approximately 5%. These findings highlight the synergistic effect of potassium modification and ultrasound-assisted transesterification, offering a highly efficient and sustainable approach for glycerol valorization. Full article
(This article belongs to the Special Issue Recent Advances in Porous Materials)
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23 pages, 3152 KiB  
Review
Thermal and Photochemical Reactions of Organosilicon Compounds
by Masae Takahashi
Molecules 2025, 30(5), 1158; https://doi.org/10.3390/molecules30051158 - 4 Mar 2025
Cited by 1 | Viewed by 1418
Abstract
This article provides a comprehensive review of quantum chemical computational studies on the thermal and photochemical reactions of organosilicon compounds, based on fundamental concepts such as initial complex formation, HOMO-LUMO interactions, and subjacent orbital interactions. Despite silicon’s position in group 14 of the [...] Read more.
This article provides a comprehensive review of quantum chemical computational studies on the thermal and photochemical reactions of organosilicon compounds, based on fundamental concepts such as initial complex formation, HOMO-LUMO interactions, and subjacent orbital interactions. Despite silicon’s position in group 14 of the periodic table, alongside carbon, its reactivity patterns exhibit significant deviations from those of carbon. This review delves into the reactivity behaviors of organosilicon compounds, particularly focusing on the highly coordinated nature of silicon. It is poised to serve as a valuable resource for chemists, offering insights into cutting-edge research and fostering further innovations in synthetic chemistry and also theoretical chemistry. Full article
(This article belongs to the Special Issue Quantum Chemical Calculations of Molecular Reaction Processes)
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15 pages, 3877 KiB  
Article
UV-Curable Optical-Silicone-Modified Coatings Prepared from CO2-Based Non-Isocyanate Polyurethane Diol
by Nana Sun, Hongyu Zhu, Shuxin Wang, Junyi Li, Guoqiao Lai and Xiongfa Yang
Coatings 2025, 15(2), 165; https://doi.org/10.3390/coatings15020165 - 2 Feb 2025
Viewed by 953
Abstract
Though polyurethanes (PUs) are widely used in people’s daily lives, traditional PUs are generally fabricated from toxic (poly)isocyanates. Furthermore, (poly)isocyanates are commonly industrially prepared from a seriously toxic and injurious chemical compound named phosgene, which is a dangerous gas that can cause lung [...] Read more.
Though polyurethanes (PUs) are widely used in people’s daily lives, traditional PUs are generally fabricated from toxic (poly)isocyanates. Furthermore, (poly)isocyanates are commonly industrially prepared from a seriously toxic and injurious chemical compound named phosgene, which is a dangerous gas that can cause lung irritation and eventually death. As is known to all, the consumption of carbon dioxide (CO2)-based raw materials in chemical reactions and productions will be conducive to reducing the greenhouse effect. In this paper, non-isocyanate polyurethane (NIPU) diol was fabricated through a polyaddition reaction from ethylenediamine and CO2-based ethylene carbonate, and then NIPU-based silicone-containing thiol hyperbranched polymers (NIPU-SiHPs) were synthesized from the NIPU diol. Finally, UV-curable optical-silicone-modified CO2-based coatings (UV-NIPUs) were fabricated from NIPU-SiHPs and pentaerythritol triacrylate by a UV-initiated thiol-ene click reaction without a UV initiator. The UV-NIPUs demonstrated high transparency over 90% (400–800 nm), good mechanical performance with tensile strength reaching 3.49 MPa, superior thermal stability with an initial decomposition temperature (Td5) in the range of 239.7–265.6 °C, moderate hydrophilicity with a water contact angle in the range of 42.6–62.1°, a high pencil hardness in the range of 5–9H, and good adhesive performance of grade 0. The results indicate that it is a promising green chemical strategy to fabricate CO2-based high-performance materials. Full article
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14 pages, 3379 KiB  
Article
Recovery and Reuse of Acetone from Pharmaceutical Industry Waste by Solar Distillation
by Eva Carina Tarango Brito, Carlos Eduardo Barrera Díaz, Liliana Ivette Ávila Córdoba, Bernardo Antonio Frontana Uribe and Dora Alicia Solís Casados
Processes 2025, 13(2), 361; https://doi.org/10.3390/pr13020361 - 28 Jan 2025
Viewed by 1807
Abstract
Solvents are particularly hazardous among the mixture of pollutants found in the air, as their low vapor pressure allows them to reach the atmosphere, causing damage to ecosystems, and producing secondary deleterious effects on living organisms through a wide variety of possible reactions. [...] Read more.
Solvents are particularly hazardous among the mixture of pollutants found in the air, as their low vapor pressure allows them to reach the atmosphere, causing damage to ecosystems, and producing secondary deleterious effects on living organisms through a wide variety of possible reactions. In response, innovative, sustainable, and ecological methods are being developed to recover solvents from industrial wastewater, which is typically contaminated with other organic compounds. This study describes the procedure for recovering acetone from a residue from the pharmaceutical industry. This compound contains a high amount of solid organic compounds, which are generated during the manufacture of medicines. The treatment consisted of performing a simple solar distillation using a single-slope glass solar still, which separated the acetone from the mother solution. Under ideal circumstances, the use of solar radiation allowed an efficiency rate of 80% using solar concentration by means of mirrors to increase the temperature and 85% without the use of mirrors in the production of distilled acetone, which was characterized to evaluate its quality using instrumental analytical techniques: NMR, IR, and GC. The results obtained indicate that the acetone recovered by this procedure has a good quality of 84%; however, due to this percentage obtained, its reuse is limited for certain applications where a high degree of purity is required, such as its reuse for pharmaceutical use; for this reason, it was proposed to use said compound to eliminate the organic impurities contained in the catalyst waste granules used in a Mexican oil refinery. The resulting material was examined by SEM and EDS, revealing a high initial carbon content that decreased by 29% after treatment. Likewise, as an additional study, a study was carried out to evaluate the characteristics of the residues obtained at the end of the distillation where rubidium, silicon, carbon, nitrogen, oxygen, and chlorine contents were observed. Full article
(This article belongs to the Section Chemical Processes and Systems)
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18 pages, 4117 KiB  
Article
Novel Long-Conjugated Backbone-Based Non-Fullerene Acceptors for Efficient and Eco-Friendly Ternary Organic Solar Cells
by Sung Jae Jeon, Nam Gyu Yang and Doo Kyung Moon
Sustainability 2025, 17(2), 512; https://doi.org/10.3390/su17020512 - 10 Jan 2025
Cited by 1 | Viewed by 1291
Abstract
Organic solar cells (OSCs) are made from carbon-rich organic compounds with low environmental impacts, unlike the silicon in traditional solar panels. Some of these organic materials can be broken down and reprocessed, enabling the recovery of valuable components. Specifically, the active-layer materials that [...] Read more.
Organic solar cells (OSCs) are made from carbon-rich organic compounds with low environmental impacts, unlike the silicon in traditional solar panels. Some of these organic materials can be broken down and reprocessed, enabling the recovery of valuable components. Specifically, the active-layer materials that make up OSCs can be designed with sustainability in mind. However, it is important to note that practical active materials that can be used for the commercialization of OSCs are still an area of research and development due to their low efficiency/stability and processability. Herein, we designed and synthesized three A-D-A’-D-A-type long-conjugated non-fullerene acceptors (NFAs) by incorporating various electron-withdrawing groups into the benzothiadiazole-diindacenodithiophene core. These NFAs, by changing their end-capping groups, exhibit not only distinct physical, optical, and electrochemical properties, but also differences in crystallinity and exciton dissociation. As a result, they exhibited significant differences in photovoltaic performance in PM6 donor-based binary devices. The introduction of small amounts of NFAs as a third component in the PM6:BTP-eC9 blend significantly enhanced its photon harvesting capabilities and influenced its charge transfer dynamics. Finally, we achieved a remarkable power conversion efficiency of nearly 17% by utilizing an eco-friendly solvent. This study provides valuable insights for the development of NFAs in efficient and eco-friendly OSCs. Full article
(This article belongs to the Section Energy Sustainability)
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11 pages, 4433 KiB  
Article
Waste Minimization of Lead Paste and Jarosite to Recover a Silver-Rich Alloy by the Pyrometallurgical Route
by Jose Enrique Sanchez Vite, Alejandro Cruz Ramírez, Manuel Eduardo Flores Favela, José Antonio Romero Serrano, Miguel Pérez Labra, Víctor Hugo Gutiérrez Pérez, Ricardo Gerardo Sánchez Alvarado and Juan Cancio Jiménez Lugos
Recycling 2024, 9(6), 119; https://doi.org/10.3390/recycling9060119 - 5 Dec 2024
Cited by 1 | Viewed by 1613
Abstract
A silver-rich lead alloy was obtained through the recycling of two metallurgical wastes: these are lead paste obtained from spent lead–acid batteries and a jarosite residue obtained from the hydrometallurgical production of zinc. Mixtures of both wastes were pyrometallurgically treated with sodium carbonate [...] Read more.
A silver-rich lead alloy was obtained through the recycling of two metallurgical wastes: these are lead paste obtained from spent lead–acid batteries and a jarosite residue obtained from the hydrometallurgical production of zinc. Mixtures of both wastes were pyrometallurgically treated with sodium carbonate in a silicon carbide crucible at 1200 °C. The alloy and slag produced were analyzed by atomic absorption spectrometry, X-ray diffraction, and scanning electron microscopy with energy-dispersive spectra. High silver recovery was obtained in a Pb-Ag alloy for a mixture ratio of 30% Na2CO3–40% lead paste–30% jarosite, reaching a silver grade of 126 ppm. The slags produced for the highest jarosite content allow the compound formation of Na2(SO4) and Na2Fe(SO4)2, which have high sulfur-fixing, avoiding SO2 release and contributing to the minimization of atmospheric pollution. The novel pyrometallurgical route addresses not only the valorization of precious metals such as silver and lead but also the reduction in accumulated industrial waste. Full article
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18 pages, 3972 KiB  
Article
Influence of Kazakhstan’s Shungites on the Physical–Mechanical Properties of Nitrile Butadiene Rubber Composites
by Kanat Beknazarov, Rustam Tokpayev, Abdirakym Nakyp, Yulia Karaseva, Elena Cherezova, Miroslawa El Fray, Svetoslav Volfson and Mikhail Nauryzbayev
Polymers 2024, 16(23), 3370; https://doi.org/10.3390/polym16233370 - 29 Nov 2024
Viewed by 1025
Abstract
This study presents data on the use of shungite ore (the Bakyrchik deposit, Kazakhstan) and its concentrate as fillers in elastomer composites based on nitrile butadiene rubber. In addition to carbon, these shungite materials contain oxides of Si, Fe, K, Ca, Ti, Mn, [...] Read more.
This study presents data on the use of shungite ore (the Bakyrchik deposit, Kazakhstan) and its concentrate as fillers in elastomer composites based on nitrile butadiene rubber. In addition to carbon, these shungite materials contain oxides of Si, Fe, K, Ca, Ti, Mn, and Al. The shungite concentrate was obtained through a flotation process involving five stages. The chemical composition analysis of these natural fillers revealed that during flotation, the carbon content increased 3.5 times (from 11.0 wt% to 39.0 wt%), while the silicon oxide content decreased threefold (from 49.4 wt% to 13.6 wt%). The contents of oxides of K, Ca, Ti, Mn, and Al decreased by less than 1%, and iron oxide content increased by 40% (from 6.7 wt% to 9.4 wt%). The study explored the impact of partial or full replacement of carbon black (CB) of P 324 grade with the shungite ore (ShO) and the shungite concentrate (ShC) on the vulcanization process and the physical–mechanical properties of the rubber. It was found that replacing CB with ShO and ShC reduces Mooney viscosity ML (1 + 4) 100 °C of the rubber compounds by up to 29% compared to the standard CB-filled sample. The use of the shungite fillers also increased scorch time (ts) by up to 36% and cure time (t90) by up to 35%. The carbon content in the shungite fillers had little influence on these parameters. Furthermore, it was demonstrated that replacing 5–10 wt% of CB with ShO or ShC improves the tensile strength of the rubber. The results of the flotation enrichment process enable the assessment of how these shungite fillers affect the properties of the composites for producing rubbers with specific characteristics. It was also found that substituting CB with ShO or ShC does not significantly affect the rubber’s resistance to standard oil-based media. The findings indicate that Kazakhstan’s shungite materials can be used as fillers in rubber to partially replace CB. Full article
(This article belongs to the Special Issue Advances in Functional Rubber and Elastomer Composites II)
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17 pages, 10678 KiB  
Article
Influence of Surface Material and Nutrient Conditions on Green Fluorescent Protein Production in Escherichia coli Biofilms
by Ana Azevedo, Rita Teixeira-Santos, Fábio M. Carvalho, Luciana C. Gomes, Gabriel A. Monteiro and Filipe J. Mergulhão
Appl. Sci. 2024, 14(23), 11029; https://doi.org/10.3390/app142311029 - 27 Nov 2024
Cited by 2 | Viewed by 3631
Abstract
Escherichia coli biofilms have been investigated as a platform for producing recombinant proteins. This study aimed to assess the effect of different surface materials and culture media on E. coli biofilm formation and enhanced Green Fluorescent Protein (eGFP) production. Three culture media with [...] Read more.
Escherichia coli biofilms have been investigated as a platform for producing recombinant proteins. This study aimed to assess the effect of different surface materials and culture media on E. coli biofilm formation and enhanced Green Fluorescent Protein (eGFP) production. Three culture media with different carbon and nitrogen sources (Lysogeny broth, Terrific broth, and M9ZB broth) were tested in combination with three materials with distinct surface properties (stainless steel, polyvinyl chloride, and silicone rubber). Biofilm formation, specific eGFP production, and plasmid copy number were monitored in microtiter plates for 9 days. Microscopy and culturability results indicated that biofilm formation was highest in Terrific broth, regardless of the surface material. Additionally, polyvinyl chloride surfaces exposed to Terrific broth provided the most advantageous conditions for achieving the highest specific eGFP production and plasmid maintenance in biofilms. These findings are relevant for establishing operational conditions for producing recombinant proteins and other high-value-added compounds on larger-scale biofilm platforms. Full article
(This article belongs to the Special Issue Advances in Biofilms and Their Applications in Biotechnology)
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14 pages, 3032 KiB  
Article
Recovery of Titanium from Red Mud Using Carbothermic Reduction and High Pressure Leaching of the Slag in an Autoclave
by Srecko Stopic, Duško Kostić, Richard Schneider, Magnus Sievers, Florian Wegmann, Elif Emil Kaya, Mitar Perušić and Bernd Friedrich
Minerals 2024, 14(11), 1151; https://doi.org/10.3390/min14111151 - 13 Nov 2024
Cited by 4 | Viewed by 1690
Abstract
Red mud is a by-product of alumina production, which is largely stored in landfills that can endanger the environment. Red mud, or bauxite residue, is a mixture of inorganic compounds of iron, aluminum, sodium, titanium, calcium and silicon mostly, as well as a [...] Read more.
Red mud is a by-product of alumina production, which is largely stored in landfills that can endanger the environment. Red mud, or bauxite residue, is a mixture of inorganic compounds of iron, aluminum, sodium, titanium, calcium and silicon mostly, as well as a large number of rare earth elements in small quantities. Although certain methods of using red mud already exist, none of them have been widely implemented on a large scale. This paper proposes a combination of two methods for the utilization of red mud, first by carbothermic reduction and then, by leaching under high pressure in an autoclave in order to extract useful components from it with a focus on titanium. In the first part of the work, the red mud was reduced with carbon at 1600 °C in an electric arc furnace, with the aim of removing as much iron as possible using magnetic separation. After separation, the slag is leached in an autoclave at different parameters in order to obtain the highest possible yield of titanium, aiming for the formation of titanium oxysulfate and avoiding silica gel formation. A maximal leaching efficiency of titanium of 95% was reached at 150 °C using 5 mol/L sulfuric acid with 9 bar oxygen in 2 h. We found that high-pressure conditions enabled avoiding the formation of silica gel during leaching of the slag using 5 mol/L sulfuric acid, which is a big problem at atmospheric pressure. Previously silica gel formation was prevented using the dry digestion process with 12 mol/L sulfuric acid under atmospheric pressure. Full article
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