Search Results (25)

The unique structures and properties of natural organisms provide abundant inspiration for surface modification research in materials science. In this paper, the tribological advantages of radial ribs found on shell surfaces were combined with laser cladding to address challenges in material surface strengthening. Laser cladding technology was used to fabricate bionic units on the surface of 20CrMnTi steel. The alloy powder consisted of a Ni-based alloy with added WC particles. The influence of laser power (1.0 kW–3.0 kW) on the dimensions, microstructure, hardness, surface roughness, and tribological properties of the bionic units was investigated to enhance the tribological performance of the Ni60/WC bionic unit. The microstructure, phase composition, hardness, and tribological behavior of the bionic units were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), a microhardness tester, and a wear tester. Experimental results show that the dimensions of the bionic units increased with laser power. However, beyond a certain threshold, the growth rate of the width and height gradually slowed due to heat conduction and edge cooling effects. The microstructure primarily consisted of equiaxed and dendritic crystals, with grain refinement observed at higher laser powers. The addition of WC resulted in average hardness values of 791 HV_0.2, 819 HV_0.2, 835 HV_0.2, and 848 HV_0.2 across the samples. This enhancement in hardness was attributed to dispersion strengthening and grain refinement. Increasing the laser power also reduced the surface roughness of the bionic units, though excessively high laser power led to a roughness increase. The presence of WC altered the wear mechanism of the bionic units. Compared to the wear observed in the N60 sample, the wear amount of the WC-containing samples decreased by 73.7%, 142.1%, 157.5%, and 263.1%, respectively. Hard WC particles played a decisive role in enhancing tribological performance of the bionic unit. Full article

Whip restraints based on thin-walled structures are widely used for protection against high-energy pipe breaks in nuclear power plants due to their excellent impact resistance. Recently, biomimetic and hierarchical structures have emerged as focal points in thin-walled structure research, aimed at enhancing energy absorption capacities. Drawing inspiration from the nautilus shell and Fibonacci spiral, based on the nautilus bionic hierarchical multi-cell (NBHMC) structure, this study introduces a novel Nautilus Bionic Double Hierarchical Multi-Cell (NBDHMC) structure. Finite element analysis was employed to evaluate the energy absorption performance of the structure under axial and oblique loads using four crashworthiness parameters. Crashworthiness studies showed that the NBDHMC exhibits superior crashworthiness compared to the NBHMC and hollow circular tube configurations. Finally, the study investigated the influence of combination modes, hierarchical levels, cross-sectional characteristics, and other parameters on the parameterization of the NBDHMC. The results offer innovative insights for the design of highly efficient energy absorbers. Full article

In recent years, the field of bionic engineering has advanced at a remarkable pace. Numerous engineering challenges have been addressed through inspiration drawn from biological organisms in nature. In this paper, laser cladding was employed to fabricate a bionic unit inspired by the radial ribs of the bivalve shell surface morphology on 20CrMnTi steel, with the aim of enhancing its wear performance. The metallic powder used in the experiments was prepared by blending Ni60 alloy powder with tungsten carbide (WC) in a predetermined ratio. The WC content was maintained within a mass percentage range of 15% to 60% in the composite powder system. The microstructure and properties of the bionic unit were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), and a hardness tester, while its dry sliding wear resistance was evaluated using a block-on-ring tribometer. The influence of the WC content on the microstructure, hardness, surface roughness, and wear performance of the bionic unit was investigated. The experimental results revealed that the bionic unit exhibited a dual microstructure comprising equiaxed crystals and fine dendritic structures. The incorporation of WC induced pronounced grain refinement, while the dispersed WC particles formed effective metallurgical bonding with the Ni-substrate. A positive correlation was observed between the WC content and hardness, with peak hardness reaching 1008 HV_0.2 at 60% WC. Tribological analysis demonstrated a wear mechanism transition from dominant abrasive wear to a hybrid abrasive–adhesive wear. The wear volume of the bionic unit decreased with increasing WC content, and the extent of damage was reduced. Full article

Throughout millions of years of biological evolution, shell structures have developed a highly complex layered organic–inorganic structure that makes them effective against a wide range of external impacts, including mechanical stress and chemical corrosion. Therefore, shell-like biomimetic materials are considered to possess high strength and toughness. Nevertheless, although shell structures have exhibited superior performance across multiple domains, understanding of their structural complexities and corrosion protection mechanisms remains relatively limited within the scope of human knowledge. In this study, alternating ZnO–graphene/epoxy coatings featuring shell-like structures were synthesized, and their anticorrosion properties were evaluated through the incorporation of ZnO to enhance the dispersion of graphene. Electrochemical impedance spectroscopy (EIS) tests showed that with an increased number of ZnO–graphene layers, the coating resistance of the bionic composite coating also increased: from 8.21 × 10⁷ Ω·cm² of the pure epoxy coating to 7.64 × 10⁸ Ω cm². The composite coating, comprising three alternating layers of zinc oxide and four layers of epoxy resin, exhibited an electrochemical impedance two orders of magnitude greater than that of pure epoxy resin following immersion in a 3.5% sodium chloride solution, demonstrating excellent corrosion resistance. The results showed that with increased ZnO–graphene layers, ZnO–graphene disperses more uniformly in water and has greater rigidity. Full article

The loofah sponge has a complex, three-dimensional, porous mesh fiber structure characterized by markedly low density and excellent vibration isolation properties. In this study, loofah sponges made from dried Luffa cylindrica were divided into two components: the core unit and the shell unit, which were further subdivided into five regions. Static compression performance tests and vibration isolation analysis were conducted on the loofah sponge and its individual parts. Scanning models of the loofah sponge were generated using the RX Solutions nano-CT system in France, and finite element analysis was performed using the ANSYS Workbench. This study focused on the vibration isolation performance of the loofah sponge, examining energy absorption and isolation, as well as the vibrational strength of its isolation performance. The goal was to explore the functions and vibration isolation mechanisms of its different components. The results demonstrated that the loofah sponge structure exhibits rigid–flexible coupling, with the coordinated action of multiple parts producing highly effective energy absorption and isolation of the vibration intensity effect. Specifically, the core unit of the loofah sponge provides the best isolation effect of axial vibration intensity, with an acceleration vibration transfer of −60 dB at 300 Hz. Furthermore, both the core and shell unit structures combine to provide multidirectional low-frequency vibration isolation. This study of the loofah sponge’s vibration isolation mechanism provides a theoretical foundation and new insights for the design of bionic low-frequency vibration isolation devices. Full article

The cavitation phenomenon presents a significant challenge in pump operation since the losses incurred by cavitation adversely impact pump performance. The many constraints of conventional anti-cavitation techniques have compelled researchers to explore biological processes for innovative alternatives. Consequently, the use of bionanotechnology for anti-cavitation pumping has emerged as a prominent study domain. Despite the extensive publication of publications on biomimetic technology, research concerning the use of anti-cavitation in pumps remains scarce. This review comprehensively summarizes, for the first time, the advancements and applications of bionic structures, bionic surface texture design, and bionic materials in pump anti-cavitation, addressing critical aspects such as blade leading-edge bionic structures, bionic worm shells, microscopic bionic textures, and innovative bionic coatings. Bionic technology may significantly reduce cavitation erosion and improve pump performance by emulating natural biological structures. This research elucidates the creative contributions of biomimetic designs and their anti-cavitation effects, hence boosting the anti-cavitation performance of pumps. This work integrates practical requirements and anticipates future applications of bionic technology in pump anti-cavitation, offering a significant research direction and reference for scholars in this domain. Full article

This study first draws inspiration from the dual biomimetic design of plant cell walls and honeycomb structures, drawing on their structural characteristics to design a flexible shell structure that can achieve significant deformation and withstand large loads. Based on the staggered bonding of this flexible shell structure, we propose a new design scheme for a large-load pneumatic soft arm and establish a mathematical model for its flexibility and load capacity. The extension and bending deformation of this new type of soft arm come from the geometric variability of flexible shell structures, which can be controlled through two switches, namely, deflation and inflation, to achieve extension or bending actions. The experimental results show that under a driving pressure within the range of 150 kpa, the maximum elongation of the soft arm reaches 23.17 cm, the maximum bending angle is 94.2 degrees, and the maximum load is 2.83 N. This type of soft arm designed based on dual bionic inspiration can have both a high load capacity and flexibility. The research results provide new ideas and methods for the development of high-load soft arms, which are expected to expand from laboratories to multiple fields. Full article

Underwater bionic-legged robots encounter significant challenges in attitude, velocity, and positional control due to lift and drag in water current environments, making it difficult to balance operational efficiency with motion stability. This study delves into the hydrodynamic properties of a bionic crab robot’s shell, drawing inspiration from the sea crab’s motion postures. It further refines the robot’s underwater locomotion strategy based on these insights. Initially, the research involved collecting attitude data from crabs during underwater movement through biological observation. Subsequently, hydrodynamic simulations and experimental validations of the bionic shell were conducted, examining the impact of attitude parameters on hydrodynamic performance. The findings reveal that the transverse angle predominantly influences lift and drag. Experiments in a test pool with a crab-like robot, altering transverse angles, demonstrated that increased transverse angles enhance the robot’s underwater walking efficiency, stability, and overall performance. Full article

The coaxial electrospinning process has been widely used in the biomedical field, and its process parameters affect product quality seriously. In this paper, the influence of key process parameters of coaxial electrostatic spinning (solution concentration, electrospinning voltage, acceptance distance and liquid supply velocity) on the preparation of a membrane with Chitosan, Polyethylene oxide and nano-silver as the core layer and Polycaprolactone as the shell layer was studied. The optimal combination of key process parameters was obtained by using an orthogonal test, scanning electron microscope, transmission electron microscope and macro-characterization diagram. The results showed that the coaxial electrospun membrane had good mechanical properties (tensile strength is about 2.945 Mpa), hydrophilicity (the water contact angle is about 72.28°) and non-cytotoxicity, which was conducive to cell adhesion and proliferation. The coaxial electrospun membrane with nano-silver has an obvious inhibitory effect on Escherichia coli and Staphylococcus aureus. In summary, the coaxial electrospun membrane that we produced is expected to be used in clinical medicine, such as vascular stent membranes and bionic blood vessels. Full article

In this study, a nickel cladding layer with a bionic convex strip structure was applied to the surface of an aluminum alloy drill pipe, and laser cladding technology was used to improve the wear resistance of the aluminum alloy drill pipe. Firstly, by observing the morphological characteristics of the shell surface, the ratio of the width of the convex strips to the spacing between the convex strips was obtained as 0.39–0.53, and thus a model of the bionic structure was constructed. Numerical simulations were performed, and the results showed that the wear of the bionic structure was reduced by 77.6% compared with that of the smooth structure. Subsequently, the cladding layers of both structures were coated on the drill pipe using nickel powder as the material, and wear tests were performed. The microstructure, composition, and hardness behavior of the cladding layers were analyzed using scanning electron microscopy, an X-ray diffractometer, and a microhardness tester. It was found that the cladding layer mainly consists of Al₃Ni₂, and there is a transition layer between the cladding layer and the aluminum alloy matrix, whose hardness is lower than that of Al₃Ni₂. In addition, the groove space can be formed between the convex strips, which effectively reduces the frequency of the debris flow. The results of the wear tests show that the wear of the cladding layer with the bionic structure is reduced by 74.0%. Similar results in numerical simulations and experiments verified that the designed cladding layer with a bionic convex strip structure can significantly improve the wear resistance of aluminum alloy drill pipes. Full article

Due to the complexity of the working conditions and the diversity of application scenarios, the normal operation of a fan, whether volute tongue, volute shell surface, or blade, often encounters some unavoidable problems, such as flow separation, wear, vibration, etc.; the aerodynamic noise caused by these problems has a significant impact on the normal operation of the fan. However, despite the use of aerodynamic acoustics to design low-noise fans or the use of sound absorption, sound insulation, and sound dissipation as the main traditional noise control techniques, they are in a state of technical bottleneck. Thus, the search for more efficient methods of noise reduction is looking toward the field of bionics. For this purpose, this paper first analyzes the mechanism of fan noise in the volute tongue and blades, and then, this paper reviews the noise control mechanism and improvement research using the bionic structures in the volute tongue structure, the contact surface of the volute shell, and the leading and trailing edges of the blade in the centrifugal fan. Finally, the current challenges and prospects of bionic structures for aerodynamic noise control of centrifugal fans are discussed. Full article

When a quadruped robot is climbing stairs, due to unexpected factors, such as the size of the differing from the international standard or the stairs being wet and slippery, it may suddenly fall down. Therefore, solving the self-recovery problem of the quadruped robot after falling is of great significance in practical engineering. This is inspired by the self-recovery of crustaceans when they fall; the swinging of their legs will produce a resonance effect of a specific body shape, and then the shell will swing under the action of external force, and self-recovery will be achieved by moving the center of gravity. Based on the bionic mechanism, the kinematics model of a one-leg swing and the self-recovery motion model of a falling quadruped robot are established in this paper. According to the established mathematical model, the algorithm training environment is constructed, and a control strategy based on the reinforcement learning algorithm is proposed as a controller to be applied to the fall self-recovery of quadruped robots. The simulation results show that the quadruped robot only takes 2.25 s to achieve self-recovery through DDPG on flat terrain. In addition, we compare the proposed algorithm with PID and LQR algorithms, and the simulation experiments verify the superiority of the proposed algorithm. Full article

The manufacture, maintenance and inspection of a ship involve a series of works on the ship shell plate, which were always seen as harmful for human operators and time-consuming work. The shipping industry is looking to replace manual work with automation equipment. A magnetic climbing robot that can omnidirectionally move on ship shell plate was presented in this paper. This article summarized the mechanical structure, control system, kinematic model, and autonomy of robot. The mechanical structure of the robot was inspired by bionics and adopted a wheel-leg hybrid locomotion system. In the control system of this robot, industrial control computer (IPC) was adopted as the core controller and brushless direct current servomotor was chosen as the actuating station. Finally, the motion analysis of the designed robot was performed. The results of the analysis show that the magnetic climbing robot adapted to the ship curved shell plate and crossed obstacles. Full article

Biological armors can provide an effective protection against predators. In this study, inspired by conch shell, beetle exoskeleton, and nacre, three different types of bionic composites plates were fabricated: Bio-S, Bio-B, and Bio-N, as well as an equivalent monolithic plate formed from the same stiff material designed and manufactured by additive manufacturing, respectively. Low velocity impact tests using drop tower were conducted to study their impact resistance. Experimental findings indicated that the Bio-S composite had superior impact resistance compared with the other bionic composites and the monolithic plate. Furthermore, the influence of the ply angle on the impact resistance of the Bio-S composite plate was investigated. The (0°/30°/0°/30°) arrangement was able to provide the highest impact resistance. Finally, the crack propagation mode in Bio-S composites plates was analyzed, enhancing our understanding of the underlying mechanisms during impact. Such findings may lead to the development of superior lightweight protective structures with improved anti-impact performance. Full article

This paper proposes a multi-objective optimization model for anti-symmetric cylindrical shell in the bionic gripper structure. Here, the response surface method is used to establish multiple surrogate models of the anti-symmetric cylindrical shell, and the non-dominated sorting genetic algorithm-II (NSGA-II) is used to optimize the design space of the anti-symmetric cylindrical shell; the design points of the anti-symmetric cylindrical shell are verified by experimental methods. The optimization goals are that the first steady state transition load (the transition process of the bionic gripper structure from the open state to the closed state) of the anti-symmetric cylindrical shell is minimized, and the second steady state transition load (the transition process of the bionic gripper structure from the closed state to the open state) is the largest. At the same time, in order to prevent stable instability caused by stress concentration in the second steady state of the anti-symmetric cylindrical shell, the maximum principal plane stress is given as the constraint condition. The validity of the optimization results is verified by finite element and experimental methods. Due to the stable transition load of the anti-symmetric cylindrical shell being significantly larger than that of the orthogonal laminated plate, therefore, the anti-symmetric cylindrical shell has potential application prospects in the application of deformable structures and bionic structures that require composite functions such as having light weight, high strength, and large clamping force. The novelty of this paper lies in the multi-objective optimization of the application of the antisymmetric bistable cylindrical shell in the bionic gripper structure. Full article