Search Results (444)

Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article

Microbial contamination is a global concern with impacts on a variety of industries ranging from marine to biomedical applications. Recent research on hydrophilic polymer-based coatings is focused on combining antifouling polymers with nanomaterials to enhance mechanical, optical, and stimuli-responsive properties, yielding colour changing, self-healing, and super hydrophilic materials. This study combines the hydrophilic and antifouling properties of vitamin B5 analogous methacrylamide (B5AMA)-based polymers with stimuli-responsive anthocyanin-dye-loaded cellulose nanocrystals (CNCs) to develop antifouling materials with colour changing capabilities upon bacterial contamination. Poly(B5AMA)-grafted CNCs were prepared through surface-initiated photoiniferter reversible addition fragmentation chain transfer (SP-RAFT) polymerization and characterized through proton nuclear magnetic resonance (¹H-NMR), transmission electron microscopy (SEM/TEM), and X-ray photon spectroscopy (XPS) to confirm the formation of surface-grafted polymer chains. The bare CNCs and poly(B5AMA)-grafted CNCs were loaded with anthocyanin dye and evaluated for pH-dependent colour changing capabilities. Interestingly, anthocyanin-loaded CNCs demonstrated vibrant colour changes in both solution and dried film form upon bacterial contamination; however, limited colour changing capabilities of the composites, specifically in dried film form, were attributed to the enhanced dispersibility and antifouling capabilities of the polymer-coated CNCs. Full article

The repair efficiency of various self-healing materials often depends on the ability of the prepolymer and curing agent to form mixtures. This paper presents a synthesis and study of the properties of modified self-healing polyurethanes using the Diels–Alder reaction (DA reaction), obtained from a maleimide-terminated preform and a series of furan–urethane curing agents. The most commonly used isocyanates (4,4′-methylene diphenyl diisocyanate (MDI), 2,4-tolylene diisocyanate (TDI), and hexamethylene diisocyanate (HDI)) and furan derivatives (furfurylamine, difurfurylamine, and furfuryl alcohol) were used as initial reagents for the synthesis of curing agents. For comparative analysis, polyurethanes were also obtained using the well-known “traditional” approach—from furan-terminated prepolymers based on mono- and difurfurylamine, as well as furfuryl alcohol and the often-used bismaleimide curing agent 1,10-(methylenedi-1,4-phenylene)bismaleimide (BMI). The structure and composition of all polymers were studied using spectroscopic methods. Molecular mass was determined using gel permeation chromatography (GPC). Thermal properties were studied using TGA, DSC, and TMA methods. The mechanical and self-healing properties of the materials were investigated via a uniaxial tensile test. Visual assessment of the completeness of damage restoration after the self-healing cycle was carried out using a scanning electron microscope. It was shown that the proposed modified approach helps obtain more durable polyurethanes with a high degree of self-healing of mechanical properties after damage. Full article

Dicyclopentadiene (DCPD)–poly(methyl methacrylate) (PMMA) core–shell fibers were fabricated via coaxial electrospinning to develop a self-healing polymer composite. A PMMA shell containing a first-generation Grubbs catalyst was co-spun with a DCPD core at 0.5 mL h⁻¹ and 28 kV, yielding smooth, cylindrical fibers. The diameter range of nanofibers was 300–900 nm, with 95% below 800 nm, as confirmed by FESEM image analysis. FTIR spectroscopy monitored shell integrity via the PMMA C=O stretch and core polymerization via the trans-C=C bands. The high presence of the 970 cm⁻¹ band in the healed nanofiber mat and the minor appearance in the uncut core–shell mat demonstrated successful DCPD polymerization mostly where the intended damage was. The optical clarity of PMMA enabled the direct monitoring of healing progress via optical microscopy. The presented findings demonstrate that PMMA can retain a liquid active core and catalyst to form a polymer layer on a damaged site and could be used as a model material for other self-healing systems that require healing monitoring. Full article

With the rapid rise in Internet of Things (IoT) and artificial intelligence (AI) technologies, there is an increasing need for portable, wearable, and self-powered flexible sensing devices. In such scenarios, self-powered nanogenerators have emerged as promising energy harvesters capable of converting ambient mechanical stimuli into electrical energy, enabling the development of autonomous flexible sensors and sustainable systems. This review highlights recent advances in nanogenerator technologies—particularly those based on piezoelectric and triboelectric effects—with a focus on soft, flexible, and gel-based polymer materials. Key mechanisms of energy conversion are discussed alongside strategies to enhance performance through material innovation, structural design, and device integration. Special attention is given to the role of gel-type composites, which offer unique advantages such as mechanical tunability, self-healing ability, and biocompatibility, making them highly suitable for next-generation wearable, biomedical, and environmental sensing applications. We also explore the evolving landscape of energy applications, from microscale sensors to large-area systems, and identify critical challenges and opportunities for future research. By synthesizing progress across materials, mechanisms, and application domains, this review aims to guide the rational design of high-performance, sustainable nanogenerators for the next era of energy technologies. Full article

In this study, a production method for ceramic shell macrocapsules and a high-temperature-resistant, polymer agent-based self-healing system was developed. Two types of macrocapsules were created by filling hollow ceramic capsules with high-temperature-resistant diallyl phthalate (DAP) resin, known for its thermal stability, and a peroxide-based curing agent. These capsules were incorporated into epoxy and DAP matrix materials to develop polymer composite materials with self-healing properties The macrocapsules were produced by coating polystyrene (PS) sacrificial foam beads with raw ceramic slurry, followed by sintering to convert the liquid phase into a solid ceramic shell. Moreover, FTIR, TGA/DTA, and DSC analyses were performed. According to the thermal analysis results, DAP resin can effectively function as a healing agent up to approximately 340 °C. In addition, quasi-static compression tests were applied to composite specimens. After the first cycle, up to 69% healing efficiency was obtained in the epoxy matrix composite and 63.5% in the DAP matrix composite. Upon reloading, the second-cycle performance measurements showed healing efficiencies of 56% for the DAP matrix composite and 58% for the epoxy matrix composite. Full article

Localized treatment has emerged as an excellent alternative to minimize the side effects associated with the systemic dispersion of therapeutic agents, which can damage healthy tissues. Injectable hydrogels offer a promising solution because they can encapsulate and release therapeutic agents in a controlled manner. In this context, this study focuses on the development and characterization of an injectable hydrogel based on carboxymethyl chitosan (CMCh) and oxidized agarose (OA), in which chemical crosslinking through imine bond formation avoids the use of external crosslinking agents. Several polymer ratios were evaluated to obtain hydrogels (OA:CMCh), and stable gels were formed at physiological temperatures in all cases. The hydrogels were injectable through a 21 G needle with forces below 30 N, formed porous structures, and exhibited a self-healing capacity after 48 h. Additionally, the hydrogels displayed compressive strengths ranging from 26 to 71 kPa and elastic moduli similar to those of human tissues (6–20 kPa). Swelling percentages of up to 3090% were achieved owing to the high hydrophilicity of CMCh and OA, and strong chemical crosslinking maintained the gel stability for two weeks with low mass loss rates (<21%). Furthermore, polymer ratio variation and storage at 4 °C were observed to affect the hydrogel characteristics, allowing for property modulation according to the application needs. These results indicate that the proposed polymeric combination enables the formation of hydrogels with the potential for localized drug delivery. Full article

Polyimine-based composites have emerged as a promising class of dynamic covalent thermosets, combining high mechanical strength, thermal stability, self-healing, recyclability, and reprocessability. This review systematically summarizes recent advances in polyimine synthesis, highlighting dynamic covalent chemistry (DCC) strategies such as imine exchange and reversible Schiff base reactions. Structural customization can be achieved by incorporating reinforcing phases such as carbon nanotubes, graphene, and bio-based fibers. Advanced fabrication methods—including solution casting, hot pressing, and interfacial polymerization—enable precise integration of these components while preserving structural integrity and adaptability. Mechanical performance analysis emphasizes the interplay between dynamic bonds, interfacial engineering, and multiscale design strategies. Polyimine composites exhibit outstanding performance characteristics, including a self-healing efficiency exceeding 90%, a tensile strength reaching 96.2 MPa, and remarkable chemical recyclability. Emerging engineering applications encompass sustainable green materials, flexible electronics, energy storage devices, and flame-retardant systems. Key challenges include balancing multifunctionality, enhancing large-scale processability, and developing low-energy recycling strategies. Future efforts should focus on interfacial optimization and network adaptivity to accelerate the industrial translation of polyimine composites, advancing next-generation sustainable materials. Full article

Additive manufacturing (AM) is one of the most frequently used technologies to produce complex configuration products. Moreover, AM is very well known as a technology which is characterized by a low amount of generated waste and the potential to be called zero-waste technology. As is known, there are seven main groups of technologies described in the ISO/ASTM 52900 standard that allow the use of very different materials from polymers to metals, ceramics, and composites. However, the increased utilization of additively manufactured composites for different applications requires a deeper analysis of production processes and materials’ characteristics. Various AM technologies can be used to produce complex composite structures reinforced with short fibers; however, only material extrusion (MEX)-based technology is used for the production of composites reinforced with continuous fibers (CFs). At this time, five different methods exist to produce CF-reinforced composite structures. This study focuses on co-extrusion with the towpreg method. Because of the complexity and layer-by-layer nature of the process, defects can occur during production, such as poor interlayer adhesion, increased porosity, insufficient impregnation, and others. To eliminate or minimize defects’ influence on mechanical properties and structural integrity of additively manufactured structures, a hypothesis was proposed involving heat treatment. Carbon fiber’s conductive properties can be used to heal the composite structures, by heating them up through the application of electric current. In this research article, an experimental evaluation of conditions for additively manufactured composites with continuous carbon fiber reinforcement for self-healing processes is presented. Mechanical testing was conducted to check the influence of heat treatment on the flexural properties of the composite samples. Full article

Nanofibers have emerged as transformative materials in the field of energy storage, offering unique physicochemical properties such as high surface area, porosity, and tunable morphology. Recent advancements have also introduced genetically modified fibers—engineered at the biological level to produce functionalized nanostructures with customizable properties. These bioengineered nanofibers add a sustainable and potentially self-healing component to energy storage materials. This paper reviews key applications of conventional and genetically modified nanofibers in lithium-ion and sodium-ion batteries, supercapacitors, hybrid systems, and flexible energy storage with a focus on how genetic and molecular engineering of fibrous materials enables new capabilities in ion transport, electrode architecture, and device longevity. Together, these advances contribute to the development of next-generation energy storage systems with enhanced performance, biocompatibility, and sustainability. This review therefore critically examines the current state, advantages, and limitations of both synthetic and biopolymer-based materials in energy storage applications. It discusses recent technological innovations, such as polymer–nanoparticle composites, functionalized polymer matrices, and next-generation polymer electrolytes. Future research should prioritize enhancing conductivity, improving scalability, and reducing environmental impact, ensuring that polymer-based materials contribute to the development of more efficient and sustainable energy storage technologies. Full article

As the global push for renewable energy intensifies, the materials used in the generation, transmission, and storage of renewable energy systems have come under scrutiny due to their environmental impact. In particular, crosslinked polymers are extensively utilized in these systems because of their excellent thermal, mechanical, and electrical properties. However, their non-recyclable nature and significant waste generation at the end of their service life present severe sustainability challenges. This review employs a citation network-based methodology to analyze the role of crosslinked polymers in renewable energy systems, with a focus mainly on two critical applications: (1) production, specifically in the manufacturing of wind turbine blades; and (2) transmission, where they are integral to high-voltage cable insulation. Our complex network analysis reveals the major themes within the field of sustainability, providing a structured approach to understanding the lifecycle challenges of crosslinked polymers. The first part explores the primary polymers used, their typical lifespans, and the environmental burden of generated waste. We then describe both traditional recycling strategies and innovative approaches, such as supercritical water processing and thermoplasticizing technologies, which offer potential solutions to mitigate these impacts. Finally, we highlight emerging reprocessable materials, including vitrimers, ionomers, and specialty thermoplastic alternatives, which provide recyclability while maintaining performance. This comprehensive assessment emphasizes the urgent need for innovation in polymer science to achieve a circular economy for renewable energy systems. Full article

Superabsorbent polymers have been introduced into cementitious materials to solve issues related to early-age cracking, caused by shrinkage, and manual repair. A general improvement of autogenous healing is noticed, while the extent and effectiveness depend on the type of hydrogel and the amount included. To evaluate the self-healing effectiveness, the regain of mechanical performance needs to be assessed. However, such evaluation requires destructive testing, meaning that the healing progress cannot be followed over time. As a solution, air-coupled ultrasonic testing was used within this study, adopting a novel laser interferometer as a receiver, to estimate the regained properties of cementitious mixtures with and without superabsorbent polymers. The sensitivity of ultrasonic waves to the elastic properties of the material under study allows us to monitor the crack healing progress, while the semi-contactless nature of the procedure enables an easy and reliable measurement. Up to 80% recovery in ultrasonic velocity was achieved with reference concrete, while SAP concrete demonstrated up to 100% recovery after wet–dry curing. Following microscopic analysis, up to 19% visual crack closure was obtained for reference concrete, compared to a maximum of 50% for SAP mixtures, for average crack widths between 250 µm and 450 µm. Full article

Nanogels are polymer-based, crosslinked hydrogel particles on the nanometer scale. Nanogels developed from synthetic and natural polymers have gathered a great deal of attention in industry and scientific society due to having an increased surface area, softness, flexibility, absorption, and drug loading ability, as well as their mimicking the environment of a tissue. Nanogels having biocompatibility, nontoxic and biodegradable properties with exceptional design, fabrication, and coating facilities may be used for a variety of different biomedical applications, such as drug delivery and therapy, tissue engineering, and bioimaging. Nanogels fabricated by chemical crosslinking and physical self-assembly displayed the ability to encapsulate therapeutics, including hydrophobic, hydrophilic, and small molecules, proteins, peptides, RNA and DNA sequences, and even ultrasmall nanoparticles within their three-dimensional polymer networks. One of the many drug delivery methods being investigated as a practical option for targeted delivery of drugs for cancer treatment is nanogels. The delivery of DNA and anticancer drugs like doxorubicin, epirubicin, and paclitaxel has been eased by polymeric nanogels. Stimuli-responsive PEGylated nanogels have been reported as smart nanomedicines for cancer diagnostics and therapy. Another promising biomedical application of nanogels is wound healing. Wounds are injuries to living tissue caused by a cut, blow, or other impact. There are numerous nanogels having different polymer compositions that have been reported to enhance the wound healing process, such as hyaluronan, poly-L-lysine, and berberine. When antimicrobial resistance is present, wound healing becomes a complicated process. Researchers are looking for novel alternative approaches, as foreign microorganisms in wounds are becoming resistant to antibiotics. Silver nanogels have been reported as a popular antimicrobial choice, as silver has been used as an antimicrobial throughout a prolonged period. Lignin-incorporated nanogels and lidocaine nanogels have also been reported as an antioxidant wound-dressing material that can aid in wound healing. In this review, we will summarize recent progress in biomedical applications for various nanogels, with a prime focus on cancer and wound healing. Full article

Multifunctional self-healing supramolecular structural toughened resins, formulated to counteract the insulating properties of epoxy polymers and integrating auto-repair mechanisms, are morphologically and spectroscopically characterized using Tunneling Atomic Force Microscopy (TUNA) and Fourier transform infrared spectroscopy (FT-IR), respectively. Specifically, the multifunctional resin comprises self-healing molecular fillers and electrically conductive carbon nanotubes (CNTs) embedded in the matrix. The selected self-healing molecules can form non-covalent bonds with the hydroxyl (OH) and carbonyl (C=O) groups of the toughened epoxy matrix through their H-bonding donor and acceptor sites. An FT-IR analysis has been conducted to evaluate the interactions that the barbiturate acid derivatives, serving as self-healing fillers, can form with the constituent parts of the toughened epoxy blend. Tunneling Atomic Force Microscopy (TUNA) highlights the morphological characteristics of CNTs, their dispersion within the polymeric matrix, and their affinity for the globular rubber domains. The TUNA technique maps the samples’ electrical conductivity at micro- and nanoscale spatial domains. Detecting electrical currents reveals supramolecular networks, determined by hydrogen bonds, within the samples, showcasing the morphological features of the sample containing an embedded conductive nanofiller in the hosting matrix. Full article

Ti6Al4V alloy is one of the most widely used orthopedic implants due to its low density, high strength and good biocompatibility, but surface tribology limits its service life and performance. In this paper, a layer of dynamic double-network hydrogel based on a Schiff base bond and a hydrogen bond was grafted on the surface of Ti6Al4V alloy by the mussel chemical self-assembly method. The -NH₂ of acrylamide (AM) and -CHO of vanillin (VA) formed Schiff base bonds to form the first layer of a cross-linked network, a large number of hydrogen bonds were formed between the -OH of vanillin and the -OH of sodium alginate (SA) to provide the second layer of the cross-linked network and the network was properly regulated by introducing core–shell polymer nanoparticles (PDCS). Dynamic self-healing bonds, Schiff base bonds and hydrogen bonds endow qPDCS/SA/VA/AM hydrogels with self-healing ability, and the network structure destroyed under high strain (250%) can be rebuilt under low strain (1%). In the second cycle, G’ and G can recover almost the same value. PDCS/SA/VA/AM hydrogel coating can achieve dynamic repair through reversible Schiff base bond dissociation–recombination during friction, while 1000ppmPDCS/SA/VA/AM hydrogel coating can achieve stable friction reduction and low wear under multiple loads. Under 0.5 N load, the average friction coefficient of 1000ppmPDCS/SA/VA/AM hydrogel coating is as low as 0.157, which is 67.74% lower than the uncoated Ti6Al4V surface under the same load. Under 2 N load, 1000ppmPDCS/SA/VA/AM hydrogel coating remains stable and low-friction, and the average coefficient of friction (ACOF) can reach 0.130, which is 59.27% lower than the uncoated Ti6Al4V surface under the same load. The design idea of the hydrogel network regulated by core–shell polymer nanoparticles (PDCS) to achieve low friction and low wear provides a new strategy for biolubricating materials. Full article