Search Results (594)

Multifunctional coatings integrating high transparency, thermal insulation, and self-cleaning properties are critically needed for optical devices and energy-saving applications, yet simultaneously optimizing these functions remains challenging due to material and structural limitations. This study designed a superhydrophobic transparent thermal insulation coating via synergistic co-construction of micro–nano structures using antimony-doped tin oxide (ATO) and SiO₂ nanoparticles dispersed in an epoxy resin matrix, with surface modification by perfluorodecyltriethoxysilane (PFDTES) and γ-glycidyl ether oxypropyltrimethoxysilane (KH560). The optimal superhydrophobic transparent thermal insulating (SHTTI) coating, prepared with 0.6 g SiO₂ and 0.8 g ATO (SHTTI-0.6-0.8), achieved a water contact angle (WCA) of 162.4°, sliding angle (SA) of 3°, and visible light transmittance of 72% at 520 nm. Under simulated solar irradiation, it reduced interior temperature by 7.3 °C compared to blank glass. The SHTTI-0.6-0.8 coating demonstrated robust mechanical durability by maintaining superhydrophobicity through 40 abrasion cycles, 30 tape-peel tests, and sand impacts, combined with chemical stability, effective self-cleaning capability, and exceptional anti-icing performance that prolonged freezing time to 562 s versus 87 s for blank glass. This work provides a viable strategy for high-performance multifunctional coatings through rational component ratio optimization. Full article

This study investigated the correlation between the dispersion stability and photocatalytic efficiency of titanium dioxide (TiO₂) nanoparticles for the development of self-cleaning functional concrete. After pretreatment of P25 TiO₂ with aqueous solutions of polyvinyl alcohol (PVA), polyethylene glycol (PEG), and polyethylene glycol methyl ether (PEGME), dynamic light scattering (DLS) and zeta potential measurements were performed, and as a result, a 0.1 wt% PVA solution was optimal for inhibiting aggregation, with an average hydrodynamic diameter of 1.4 µm and a zeta potential of −11 mV. In methylene blue photolysis, the reaction rate constant (k_app) was 1.71 × 10⁻² min⁻¹ (R² = 0.98), which was improved by 11.4 times compared to the control group, and was about twice as high in the concrete specimen experiment. X-ray diffraction (XRD), scanning electron microscopy (SEM), and Brunauer–Emmett–Teller (BET) analyses confirmed an anatase-to-rutile ratio of 81:19 particle sizes of 10–30 nm, and a specific surface area of 58.985 m²·g⁻¹. As a result, it is suggested that PVA pretreatment is a practical method to effectively improve the photocatalytic performance of TiO₂-based self-cleaning concrete. Full article

Sediment buildup in storage tanks over extended operation periods may compromise their efficiency. To prevent pollutant deposition in storage tanks and enhance their hydraulic self-cleaning efficiency, this study addressed the unique structural configuration of lateral flow in storage tanks. Conducting numerical simulations to investigate the hydraulic characteristics within storage tanks, an integrated approach combining physical experiments and response surface methodology (RSM) was employed to optimize flow distribution. Key findings reveal that tangential and normal velocity differences lead to flow distribution nonuniformity, exacerbated by increased inflow Froude number (F_r) and reduced relative weir height (h_i). Based on the flow-splitting mechanism, an optimized “combined raised baffle” was proposed. Through single-factor experiments, Plackett–Burman (PB) screening, and RSM experiments, the optimal combination for maximal flow uniformity was determined as h₁ = 1.27, h₂ = 1.23, and h₃ = 1.24, achieving an 87.18% improvement in Q_y compared to the initial design. After optimization, the incoming flow pattern of the inlet channel of the storage pond was improved, and the difference between tangential and normal flow velocity in the flow field was significantly reduced. This research provides a novel approach and methodological paradigm for optimizing storage tanks and other hydraulic structures, demonstrating significant academic and engineering value. Full article

This work presents the design and fabrication of microstructured hydrophobic surfaces via fused filament fabrication (FFF) 3D printing with polylactic acid (PLA). Three geometric patterns—triangular-based prisms (TG), truncated pyramids (TP), and truncated ellipsoidal cones (CET)—were developed to modify the surface wettability. Morphological analysis revealed that the printer resolution limits the accurate reproduction of sharp CAD-defined features. Despite this, TG structures exhibited superhydrophobic behavior evaluated through static water contact angles (WCAs), reaching up to 164° along the structured direction and so representing a 100% increase relative to flat PLA surfaces (WCA = 82°). To improve print fidelity, TP and CET geometries with enlarged features were introduced, resulting in contact angles up to 128°, corresponding to a 56% increase in hydrophobicity. The truncated shapes enable the fabrication of the smallest features achievable via the FFF technique, while maintaining good resolution and obtaining higher contact angles. In addition, surface functionalization with fluoropolymer-coated SiO₂ nanoparticles, confirmed by SEM and Raman spectroscopy, led to a further slight enhancement in wettability up to 18% on the structured surfaces. These findings highlight the potential of FFF-based microstructuring, combined with surface treatments, for tailoring the wetting properties of 3D-printed polymeric parts with promising applications in self-cleaning, de-icing, and anti-wetting surfaces. Full article

External Thermal Insulation Composite Systems (ETICSs) are increasingly applied in both new construction and energy retrofitting, where long-term durability under environmental exposure is critical to preserving thermal efficiency. Moisture ingress represents a key degradation factor, reducing insulation performance and undermining energy savings promoted by the ETICS. The effectiveness of these systems is strongly influenced by surface protection, which also reflects aesthetic and biological resistance. This study investigates the influence of three commercial protective surface coatings, characterized by hydrophobicity, photocatalytic activity, and resistance to biological growth, on ETICS finishes based on acrylic, natural hydraulic lime (NHL), and silicate binders. An artificial aging protocol was employed to evaluate coating stability and compatibility with the finishing layers. Results show that acrylic-based finishes provided superior durability and protection, while coatings on NHL and silicate substrates exhibited lower performance. Notably, a TiO₂ enriched photocatalytic coating, despite improved self-cleaning potential, demonstrated the least durability. The findings highlight that optimal ETICS protection requires coatings that combine low water absorption, effective drying, and biological resistance, thereby ensuring sustained thermal and energy performance over time. Full article

Superhydrophobic surfaces, characterized by water contact angles greater than 150°, have attracted widespread interest due to their exceptional water repellency and multifunctional applications. However, traditional fabrication methods often rely on fluorinated compounds and petroleum-based polymers, raising environmental and health concerns. In response to growing environmental and health problems, recent research has increasingly focused on developing green superhydrophobic surfaces, employing eco-friendly materials, energy-efficient processes, and non-toxic modifiers. This review systematically summarizes recent progress in the development of green superhydrophobic materials, focusing on the use of natural substrates such as cellulose, chitosan, starch, lignin, and silk fibroin. Sustainable fabrication techniques, including spray coating, dip coating, sol–gel processing, electrospinning, laser texturing, and self-assembly, are critically discussed with regards to their environmental compatibility, scalability, and integration with biodegradable components. Furthermore, the functional performance of these coatings is explored in diverse application fields, including self-cleaning, oil–water separation, anti-corrosion, anti-icing, food packaging, and biomedical devices. Key challenges such as mechanical durability, substrate adhesion, and large-scale processing are addressed, alongside emerging strategies that combine green chemistry with surface engineering. This review provides a comprehensive perspective on the design and deployment of eco-friendly superhydrophobic surfaces, aiming to accelerate their practical implementation across sustainable technologies. Full article

In this study, an effective diatomaceous earth (Dia)/octadecyltriethoxysilane (OTS)/epoxy resin (EP) with enhanced superhydrophobic and self-cleaning coating was prepared by spraying method, and the effect of OTS modification on the hydrophobicity of Dia materials was investigated through molecular dynamics computational simulation. The results showed that the number of hydrogen bonds and electrostatic interaction energy between diatomite and water molecules were significantly reduced after OTS modification, which significantly enhanced the hydrophobicity of diatomite. The coating exhibits excellent superhydrophobic properties, with a contact angle of up to 152.3°, and has a wide range of applicability, being able to uniformly cover a wide range of substrate surfaces such as glass, wood, and aluminium panels. In addition, it demonstrates excellent self-cleaning capabilities, effectively removing surface contaminants. The mechanical and chemical stability of the coating has also been thoroughly investigated, and it remains superhydrophobic even after abrasion tests and shows excellent stability in acidic or alkaline corrosive environments. Molecular dynamics calculations further elucidated the reason for the change in hydrophobicity of the coatings in acidic and alkaline environments, revealing that the diffusion of water molecules slows down in alkaline environments and solid–liquid interactions are enhanced, resulting in a slight decrease in hydrophobicity. The results of this study not only provide new ideas for the low-cost and environmentally friendly preparation of superhydrophobic materials but also provide a solid theoretical basis and practical guidance for further optimising the material properties. Full article

The vulnerability of copper to corrosion in humid and saline environments remains a critical challenge for its long-term use. In this work, we present a streamlined and scalable approach for fabricating superhydrophobic, corrosion-resistant copper surfaces by integrating a simple wet chemical oxidation process with atmospheric pressure chemical vapor deposition (APCVD) of a perfluorinated silane. The hierarchical CuO nanostructures formed via alkaline oxidation serve as a robust layer, while subsequent silane functionalization imparts low surface energy, resulting in surfaces with water contact angles exceeding 170° and minimal contact angle hysteresis. Comprehensive surface characterization by SEM and roughness analysis confirmed the preservation of hierarchical morphology after coating. Wettability studies reveal a transition from hydrophilic to superhydrophobic behavior, with the Cassie–Baxter regime achieved on nanostructured and silane-functionalized samples, leading to enhanced droplet mobility and self-cleaning effect. Salt spray tests demonstrate that the superhydrophobic surfaces exhibit a corrosion rate reduction of 85.7% (from 2.51 mm/year for bare copper to 0.36 mm/year for the treated surface), indicating a seven-fold improvement in corrosion resistance compared to bare copper. This methodology offers a practical, reproducible route to multifunctional copper surfaces, advancing their potential for use in anti-fouling, self-cleaning, and long-term protective applications. Full article

Poly (3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) stands out as a renowned commercial conducting polymer composite, boasting extensive and promising applications in the realm of film electronics. In this study, we have made a concerted effort to overcome the inherent drawbacks of PEDOT:PSS films (especially, high moisture absorption, mechanical damage vulnerability, insufficient substrate adhesion ability, etc.) by uniformly blending them with polydimethylsiloxane polyurea (PDMS-PUa) and silica (SiO₂) nanoparticles through a feasible mechanical stirring process, which effectively harnesses the intermolecular interactions, as well as the morphological and structural characteristics, among the various components. The Si−O bonds within PDMS-PUa and the −CH₃ groups attached to Si atoms significantly enhance the hydrophobicity of the composite film (as evidenced by a water contact angle of 132.89° under optimized component ratios). Meanwhile, SiO₂ microscopically modifies the surface morphology, resulting in increased surface roughness. This composite film not only maintains high conductivity (1.21 S/cm, in contrast to 0.83 S/cm for the PEDOT:PSS film) but also preserves its hydrophobicity and electrical properties under rigorous conditions, including high-temperature exposure (60–200 °C), ultraviolet (UV) aging (365.0 nm, 1.32 mW/cm²), and abradability testing (2000 CW abrasive paper, drag force of approximately 0.98 N, 40 cycles). Furthermore, the film demonstrates enhanced resistance to both acidic (1 mol/L, 24 h) and alkaline (1 mol/L, 24 h) environments, along with excellent self-cleaning and de-icing capabilities (−6 °C), and satisfactory adhesion (Level 2). Notably, the dried composite film can be re-dispersed into a solution with the aid of isopropanol through simple magnetic stirring, and the sequentially coated films also exhibit good surface hydrophobicity (136.49°), equivalent to that of the pristine film. This research aims to overcome the intrinsic performance drawbacks of PEDOT:PSS-based materials, enabling them to meet the demands of complex application scenarios in the field of organic electronics while endowing them with multifunctionality. Full article

To stimulate the progress of clean fracturing fluid systems, an innovative erucyl ultra-long-chain gemini surfactant (EUCGS) was devised and manufactured during the course of this study. The target product was successfully prepared via a two-step reaction involving erucyl primary amine, 3-bromopropionyl chloride, and 1,3-bis(dimethylamino)propanediol, with an overall yield of 78.6%. FT-IR and ¹H NMR characterization confirmed the presence of C₂₂ ultra-long chains, cis double bonds, amide bonds, and quaternary ammonium headgroups in the product structure. Performance tests showed that EUCGS exhibited an extremely low critical micelle concentration (CMC = 0.018 mmol/L) and excellent ability to reduce surface tension (γCMC = 30.0 mN/m). Rheological property studies indicated that EUCGS solutions gradually exhibited significant non-Newtonian fluid characteristics with increasing concentration, and wormlike micelles with a network structure could self-assemble at a concentration of 1.0 mmol/L. Dynamic rheological tests revealed that the solutions showed typical Maxwell fluid behavior and significant shear-thinning properties, which originated from the orientation and disruption of the wormlike micelle network structure under shear stress. In the presence of 225 mmol/L NaCl, the apparent viscosity of a 20 mmol/L EUCGS solution increased from 86 mPa·s to 256 mPa·s. A temperature resistance evaluation showed that EUCGS solutions had a good temperature resistance at high shear rates and 100 °C. The performance evaluation of fracturing fluids indicates that the proppant settling rate (0.25 cm/min) of the EUCGS-FFS system at 90 °C is significantly superior to that of the conventional system. It features the low dosage and high efficiency of the breaker, with the final core damage rate being only 0.9%. The results demonstrate that the EUCGS achieves a synergistic optimization of high-efficiency interfacial activity, controllable rheological properties, and excellent thermal–salt stability through precise molecular structure design, providing a new material choice for the development of intelligent responsive clean fracturing fluids. Full article

This study explores the fabrication of hydrophobic surfaces on polymer components via Digital Light Processing (DLP), with emphases on how texture geometry, feature dimensions, and resin type influence surface wettability. Square and cylindrical microtextures were fabricated and evaluated using static contact angle measurements. Square-shaped structures demonstrated enhanced hydrophobicity, with contact angles reaching 133.6°, compared to approximately 100° for cylindrical counterparts of identical dimensions. Increasing pillar height to 521 µm enhanced hydrophobicity by approximately 15%, while decreasing pillar spacing to 150 µm increased contact angles from 86.8° to 106°, highlighting the role of microstructure density. For square-shaped structures, the addition of a hydrophobic agent at 3 wt.% resulted in a contact angle of 123.4°, representing a 44% improvement over the untreated sample. These findings underscore the combined influence of resin chemistry, surface texture design, and dimensional parameters on wettability behavior. Although superhydrophobicity (contact angle > 150°) was not achieved, the study demonstrates notable advancements in optimizing hydrophobicity through DLP printing. Overall, the results support DLP as a scalable and cost-effective approach for engineering functional surfaces suited to self-cleaning, biomedical, and anti-fouling applications. Full article

The development of efficient photocatalytic materials for waterborne pathogen inactivation and self-cleaning surfaces in biomedical applications remains a critical challenge due to the rising prevalence of antimicrobial-resistant bacteria. This study systematically investigates the structural, optical, and photocatalytic disinfection properties of graphitic carbon nitride (g-C₃N₄) synthesized at variable temperatures (450–600 °C) and doped with transition metals (Mn, Co, Cu). Through FTIR and UV/Vis spectroscopy, we demonstrate that synthesis temperatures between 450 and 550 °C yield a well-ordered polymeric network with enhanced π-conjugation and charge separation, while 600 °C induces structural degradation. Metal doping with Mn and Co significantly enhances photocatalytic disinfection, achieving complete E. coli inactivation (6-log reduction) within 6 h via optimized reactive oxygen species (ROS) generation. The best material (g-C₃N₄ synthesized at 500 °C and doped with Mn) was integrated into sodium alginate hydrogel surfaces, demonstrating reusable self-cleaning functionality with sustained bactericidal activity (5.9-log CFU/mL reduction after five cycles). This work provides a roadmap for tailoring metal-doped g-C₃N₄ composites for practical antimicrobial applications, emphasizing the interplay between synthesis parameters, ROS dynamics, and real-world performance. Full article

Anatase is well known for its photocatalytic properties. However, it can be irreversibly transformed into rutile at temperatures above 600–850 °C. This is a major limitation for ceramic tiles with self-cleaning properties, which are usually single-fired at 1100–1250 °C. To avoid this issue, functionalized tiles are often produced by double firing, where the second firing stays below 850 °C. Supporting TiO₂ on kaolinite helps to stabilize the anatase phase even at temperatures above 850 °C. In this study, a photocatalytic coating was specially developed to be suitable for the single-firing ceramic tile process. TiO₂ and TiO₂ with Nb₂O₅ (from 0 to 12 wt.%) were supported on kaolinite. This material was mixed with a glass frit to create a surface texture typical of ceramic tiles. The coated tiles were single-fired at 1185 °C. The self-cleaning performance was evaluated using contact angle (CA) measurements and methylene blue (MB) degradation under UV-A light, on both unpolished and polished surfaces. The polished sample containing 12 wt.% TiO₂ showed the best photocatalytic activity: it degraded 57% of MB and the contact angle decreased from 64° to 30° after UV-A exposure. XPS, FTIR, and FEG-SEM analyses confirmed the effective presence of TiO₂. The results demonstrate that kaolinite-supported TiO₂ is a promising approach for producing self-cleaning ceramic tiles using a single-firing process. Full article

The problem of spreading harmful infections through contaminated surfaces has become more acute during the recent coronavirus pandemic. The design of self-cleaning materials, which can continuously decompose biological contaminants, is an urgent task for environmental protection and human health care. In this study, the surface of blended cotton/polyester fabric was functionalized with N-doped TiO₂ (TiO₂-N) nanoparticles using titanium(IV) isopropoxide as a binder to form durable photoactive coating and additionally decorated with Cu species to promote its self-cleaning properties. The photocatalytic ability of the material with photoactive coating was investigated in oxidation of acetone vapor, degradation of deoxyribonucleic acid (DNA) fragments of various lengths, and inactivation of PA136 bacteriophage virus and Candida albicans fungi under visible light and ultraviolet A (UVA) radiation. The kinetic aspects of inactivation and degradation processes were studied using the methods of infrared (IR) spectroscopy, polymerase chain reaction (PCR), double-layer plaque assay, and ten-fold dilution. The results of experiments showed that the textile fabric modified with TiO₂-N photocatalyst exhibited photoinduced self-cleaning properties and provided efficient degradation of all studied contaminants under exposure to both UVA and visible light. Additional modification of the material with Cu species substantially improved its self-cleaning properties, even in the absence of light. Full article

The hybrid inorganic–organic material concept plays a bold role in multifunctional materials, combining different features on one platform. Once varying properties coexist without cancelling each other on one matrix, a new type of supermaterial can be formed. This concept showed that silver nanoparticles can be embedded together with inorganic and organic surface coatings and silicon quantum dots for symbiotic antibacterial character and UV-excited visible light fluorescent features. Additionally, fluorosilane material can be coupled with this prepolymeric structure to add the hydrophobic feature, showing water contact angles around 120°, providing self-cleaning features. Optical properties of the components and the final material were investigated by UV-Vis spectroscopy and PL analysis. Atomic investigations and structural variations were detected by XPS, SEM, and EDX atomic mapping methods, correcting the atomic entities inside the coating. FT-IR tracked surface features, and statistical analysis of the quantum dots and nanoparticles was conducted. Multifunctional final materials showed antibacterial properties against E. coli and S. aureus, exhibiting self-cleaning features with high surface contact angles and visible light fluorescence due to the silicon quantum dot incorporation into the sol-gel-produced nanocomposite hybrid structure. Full article