Search Results (66)

Cable-driven parallel robots (CDPRs) are attractive for large-space manipulation because of their lightweight structure, large workspace, and reconfigurability. However, existing systems still face three practical challenges: limited modularity of the mechanical architecture, repeated calibration after reconfiguration, and insufficient integration between visual perception and grasp execution. To address these issues, this paper presents a modular cable-driven parallel robot (MCDPR), together with its kinematic modeling, vision-based self-calibration, and visual grasping methods. First, a modular mechanical architecture is developed in which the drive, sensing, and cable-guiding functions are integrated to support rapid assembly/disassembly, convenient debugging, and cable anti-slack operation. Second, a pulley-considered multilayer kinematic model is established, and a vision-based self-calibration method is proposed to identify the structural parameters after assembly using onboard sensing and AprilTag observations, thereby reducing the number of recalibrations required during robot operation after reconfiguration. Third, a vision-guided bin-picking method is developed by combining RGB-D perception, coordinate transformation, and the calibrated robot model. Simulation and prototype experiments are conducted to validate the proposed system. A software/hardware combined validation framework is established, in which the CoppeliaSim-based simulation and the hardware prototype are used together to verify the proposed design and methods. In simulation, self-calibration reduces the Euclidean grasping position error from 0.371 mm to 0.048 mm and the orientation error from 0.071° to 0.004°. In experiments, the relative position error is reduced by 58.33% after self-calibration. Full article

Autonomous in-space assembly using a free-flying robot can lead to residual vibrations and positioning errors of the target modules during the grasping process. This places stringent demands on end-effectors, which must tolerate large misalignments while maintaining high positioning accuracy. In this regard, this paper presents a novel self-centring mechanism, which consists of two self-centring fingers mounted on the end-effector and a double V-groove mechanism attached to the target module. The proposed compact structural design passively corrects substantial parallel offsets and angular misalignments between the end-effector and the module. A multi-point contact model consistent with this mechanism is then developed using the virtual sphere layer method to describe the self-centring process. This model incorporates a normal contact force model and a three-dimensional bristle frictional force model to characterise the multi-point bouncing contact behaviours during the self-centring process. Numerical simulations and experimental tests involving the grasping of a module with a single robotic arm confirm that the self-centring mechanism effectively eliminates initial misalignments, achieving sub-millimetre positioning accuracy. The measured parallel offsets and contact forces align closely with numerical predictions, with minor discrepancies attributed to environmental noise and vibrations from the elastic bungees in the gravity compensation system. Finally, the self-centring mechanism is applied to grasp two modules with a dual-arm robot in the Space Proximity Operations Test facility. The centroid displacements of the robot closely match the simulation results, further validating the accuracy of the proposed multi-point contact model. Full article

Machine learning (ML)-powered vision for robotic inspection has accelerated with smart manufacturing, enabling automated defect detection and classification and real-time process optimization. This review provides insight into the current landscape and state-of-the-art practices in smart manufacturing quality control (QC). More than 50 studies spanning across automotive, aerospace, assembly, and general manufacturing sectors demonstrate that ML-powered vision is technically viable for robotic inspection in manufacturing. The accuracy of defect detection and classification frequently exceeds 95%, with some vision systems achieving 98–100% accuracy in controlled environments. The vision systems use predominantly self-designed convolutional neural network (CNN) architectures, YOLO variants, or traditional ML vision models. However, 77% of implementations remain at the prototype or pilot scale, revealing systematic deployment barriers. A discussion is provided to address the specifics of the vision systems and the challenges that these technologies continue to face. Finally, recommendations for future directions in ML-powered vision for robotic inspection in manufacturing are provided. Full article

Drilling in aerospace one-up assembly demands high positional accuracy, strong clamping forces, and precise angular compensation to ensure quality in multi-layered stacks. Existing robotic solutions achieve these requirements but are costly, bulky, and unsuitable for flexible or collaborative environments. This work introduces the Advanced Collaborative Multifunctional End-Effector (ACME), a lightweight robotic drilling end-effector designed for integration with collaborative robots (cobots). ACME incorporates vacuum-assisted clamping capable of generating high forces, a passive self-normalization mechanism for angular alignment on double-curvature surfaces, and a compact 5-DoF positioning system for precise positioning and orientation. The system’s kinematics and dynamics were modeled and experimentally verified through frequency response function (FRF) testing, enabling precise behavior prediction. The tool is integrated within a cyber–physical system (CPS) featuring an interactive digital twin that, unlike passive monitoring systems, allows operators to configure workpieces, select drilling locations directly from rendered CAD, and supervise execution without programming expertise. Experiments demonstrated average positional errors of 0.19 mm and normality deviations of 0.29°, both within aerospace standards. The results confirm that ACME effectively extends cobot capabilities for aerospace-grade drilling while improving flexibility, safety, and operator accessibility. Full article

The integration of artificial intelligence (AI) and micro/nanorobotics is fundamentally reshaping biosensing by enabling autonomous, adaptive, and high-resolution biological analysis. These miniaturized robotic systems fabricated using advanced techniques such as photolithography, soft lithography, nanoimprinting, 3D printing, and self-assembly can navigate complex biological environments to perform targeted sensing, diagnostics, and therapeutic delivery. AI-driven algorithms, mainly those in machine learning (ML) and deep learning (DL), act as the brains of the operation, allowing for sophisticated modeling, genuine real-time control, and complex signal interpretation. This review focuses recent advances in the design, fabrication, and functional integration of AI-enabled micro/nanorobots for biomedical sensing. Applications that demonstrate their potential range from quick point-of-care diagnostics and in vivo biosensing to next-generation organ-on-chip systems and truly personalized medicine. We also discuss key challenges in scalability, energy autonomy, data standardization, and closed-loop control. Collectively, these advancements are paving the way for intelligent, responsive, and clinically transformative biosensing systems. Full article

This paper presents a novel synthetic learning-based approach for solving the component-to-slot assignment problem in robotics using a SCARA robot. The method uses a fully simulated environment that generates and annotates scenes based on rules and visual features. Within this environment, we train a permutation-invariant neural model to predict correct assignments between detected components and predefined target slots. Set Transformer-based encoders are combined with a self-attention MLP scoring head. Assignment prediction is optimized using an improved soft Hungarian loss function. To increase data realism and generalizability, we implement a synthetic dataset generation module on the NVIDIA Omniverse platform. This setup enables precise control over scene composition and component placement. The resulting model achieves high matching accuracy on complex layouts with variable numbers of components and demonstrates strong generalization across multiple configurations. Our results validate the feasibility of learning bijective mappings in simulated assembly scenarios, providing a foundation for scalable real-world robotic pick-and-place tasks. Tests were also conducted on actual robot units. Full article

Efficient and stable path planning in dynamic and obstacle-dense environments, such as large-scale structure assembly measurement, is essential for improving the practicality and environmental adaptability of mobile robots in measurement and quality inspection tasks. However, traditional reinforcement learning methods often suffer from inefficient use of experience and limited capability to represent policy structures in complex dynamic scenarios. To overcome these limitations, this study proposes a method named DPDQN-TER that integrates Transformer-based sequence modeling with a multi-branch parameter policy network. The proposed method introduces a temporal-aware experience replay mechanism that employs multi-head self-attention to capture causal dependencies within state transition sequences. By dynamically weighting and sampling critical obstacle-avoidance experiences, this mechanism significantly improves learning efficiency and policy performance and stability in dynamic environments. Furthermore, a multi-branch parameter policy structure is designed to decouple continuous parameter generation tasks of different action categories into independent subnetworks, thereby reducing parameter interference and improving deployment-time efficiency. Extensive simulation experiments were conducted in both static and dynamic obstacle environments, as well as cross-environment validation. The results show that DPDQN-TER achieves higher success rates, shorter path lengths, and faster convergence compared with benchmark algorithms including Parameterized Deep Q-Network (PDQN), Multi-Pass Deep Q-Network (MPDQN), and PDQN-TER. Ablation studies further confirm that both the Transformer-enhanced replay mechanism and the multi-branch parameter policy network contribute significantly to these improvements. These findings demonstrate improved overall performance (e.g., success rate, path length, and convergence) and generalization capability of the proposed method, indicating its potential as a practical solution for autonomous navigation of mobile robots in complex industrial measurement scenarios. Full article

Industrial Robots (IRs) are typically employed as flexible machines to perform many types of repetitive and intensive tasks within fenced safe areas, ensuring high productivity and cost efficiency. However, their rigid programming approaches often pose challenges during cell commissioning and reset, hindering the implementation of self-reconfigurable systems. In addition, several production lines still need the presence of skilled operators to conduct assisted assembly operations and inspections. This motivates the growing interest in the development of innovative solutions for supporting safe and efficient human–robot collaborative applications. The manual guidance of the IR end-effector is a representative functionality of such collaboration, as it simplifies heavy-part manipulation and allows intuitive robot teaching and programming. The present study reports a sensor-based approach for enabling manual guidance operations with high-payload IRs and discusses its practical implementation on a production cell with an extended workspace. The setup features a KUKA robot mounted on a custom linear track actuated via Beckhoff technology to enable flexible assembly and machining operations. The developed logic and its software configuration, split into multiple control units to allow the manual guiding of both the 6-axis IR and the linear track unit, are described in detail. Finally, an experimental demonstration involving two users with different levels of expertise was conducted to evaluate the approach during target teaching on a physical cell. The results showed that the proposed manual guidance method significantly reduced task completion time by more than 55% compared with the conventional teach pendant, demonstrating the effectiveness and practical advantages of the developed framework. Full article

The convergence of carbon nanomaterials and functional polymers has led to the emergence of smart carbon–polymer nanocomposites (CPNCs), which possess exceptional potential for next-generation sensing and actuation systems. These hybrid materials exhibit unique combinations of electrical, thermal, and mechanical properties, along with tunable responsiveness to external stimuli such as strain, pressure, temperature, light, and chemical environments. This review provides a comprehensive overview of recent advances in the design and synthesis of CPNCs, focusing on their application in multifunctional sensors and actuator technologies. Key carbon nanomaterials including graphene, carbon nanotubes (CNTs), and MXenes were examined in the context of their integration into polymer matrices to enhance performance parameters such as sensitivity, flexibility, response time, and durability. The review also highlights novel fabrication techniques, such as 3D printing, self-assembly, and in situ polymerization, that are driving innovation in device architectures. Applications in wearable electronics, soft robotics, biomedical diagnostics, and environmental monitoring are discussed to illustrate the transformative impact of CPNCs. Finally, this review addresses current challenges and outlines future research directions toward scalable manufacturing, environmental stability, and multifunctional integration for the real-world deployment of smart sensing and actuation systems. Full article

The art of folding paper, named “origami”, has transformed from serving religious and cultural purposes to various educational and entertainment purposes in the modern world. Significantly, the fundamental folds and creases in origami, which enable the creation of 3D structures from a simple flat sheet with unique crease patterns, serve as a great inspiration in engineering applications such as deployable mechanisms for space exploration, self-folding structures for exoskeletons and surgical procedures, micro-grippers, energy absorption, and programmable robotic morphologies. Therefore, this paper will provide a systematic review of the state-of-the-art origami-inspired structures that have been adopted and exploited in robotics design and operation, called origami-inspired robots (OIRs). The advantages of the flexibility and adaptability of these folding mechanisms enable robots to achieve agile mobility and shape-shifting capabilities that are suited to diverse tasks. Furthermore, the inherent compliance structure, meaning that stiffness can be tuned from rigid to soft with different folding states, allows these robots to perform versatile functions, ranging from soft interactions to robust manipulation and a high-DOF system. In addition, the potential to simplify the fabrication and assembly processes, together with its integration into a wide range of actuation systems, further broadens its capabilities. However, these mechanisms increase the complexity in theoretical analysis and modelling, as well as posing a challenge in control algorithms when the robot’s DOF and reconfigurations are significantly increased. By leveraging the principles of folding and integrating actuation and design strategies, these robots can adapt their shapes, stiffness, and functionality to meet the demands of diverse tasks and environments, offering significant advantages over traditional rigid robots. Full article

Liquid crystalline block copolymers (LCBCPs) have emerged as an adaptable hybrid class at the intersection of self-assembling block copolymers and liquid crystalline ordering, producing multi-tiered architectures that can be finely programmed for multifunctional performance. This review surveys recent advances in their structure–property relationships and highlights applications spanning nanotechnology, biomedical systems, flexible photonics, stimuli-responsive, energy storage, and soft robotics. Particular emphasis is placed on how molecular design enables precise tuning of structural, optical, mechanical, and stimuli-responsive functions, positioning LCBCPs as strong candidates for next-generation functional materials. We also discuss current challenges, including scalability, phase control, and advanced characterization, and outline promising research directions to accelerate their translation from laboratory concepts to real-world technologies. Full article

Janus hydrogels have attracted significant attention in materials science and biomedicine owing to their anisotropic dual-faced architecture. Unlike conventional homogeneous hydrogels, these heterogeneous systems exhibit structural and functional asymmetry, endowing them with remarkable adaptability to dynamic environmental stimuli. Their inherent biocompatibility, biodegradability, and unique “adhesion–antiadhesion” duality have demonstrated exceptional potential in biomedical applications ranging from advanced wound healing and internal tissue adhesion prevention to cardiac tissue regeneration. Furthermore, “hydrophilic–hydrophobic” Janus configurations, synergistically integrated with tunable conductivity and stimuli-responsiveness, showcase the great potential in emerging domains, including wearable biosensing, high-efficiency desalination, and humidity regulation systems. This review systematically examines contemporary synthesis strategies for Janus hydrogels using various technologies, including layer-by-layer, self-assembly, and one-pot methods. We elucidate the properties and applications of Janus hydrogels in biomedicine, environmental engineering, and soft robotics, and we emphasize recent developments in this field while projecting future trajectories and challenges. Full article

Global climate change mitigation has prompted the construction sector to pursue decarbonization strategies, with timber structures offering significant carbon reduction potential. Wood serves as a sustainable material that sequesters carbon during growth while reducing emissions across the entire construction supply chain. Robotic construction of timber structures is increasingly promoted as a low-carbon, intelligent alternative for small- and medium-scale projects, yet the energy consumption and environmental impacts of robotic automated assembly using self-tapping screws remain understudied. This study presents a construction-phase life-cycle assessment (LCA) of an innovative vertically mobile robotic construction system for automated timber structure. The system integrates a KUKA KR 6 R900 (KUKA Robotics Corporation, Augsburg, Germany) six-axis robot with an electrically actuated lifting platform and specialized end-effector, enabling fully autonomous assembly of a Layered Interlaced Timber Arch-Shell (LITAS) structure using Hinoki cypress timber and self-tapping screws. This research provides the first comprehensive LCA dataset for robotic screw-fastened timber construction and establishes a replicable framework for sustainable automated building practices, with methodology scalability enabling application to diverse timber construction scenarios and advancing intelligent and decarbonized transformation in the construction industry. Full article

Bird-dropping fouling and hotspot anomalies remain the most prevalent and detrimental defects in utility-scale photovoltaic (PV) plants; their co-occurrence on a single module markedly curbs energy yield and accelerates irreversible cell degradation. However, markedly disparate visual–thermal signatures of the two phenomena impede high-fidelity concurrent detection in existing robotic inspection systems, while stringent onboard compute budgets also preclude the adoption of bulky detectors. To resolve this accuracy–efficiency trade-off for dual-defect detection, we present YOLOv8-SG, a lightweight yet powerful framework engineered for mobile PV inspectors. First, a rigorously curated multi-modal dataset—RGB for stains and long-wave infrared for hotspots—is assembled to enforce robust cross-domain representation learning. Second, the HSV color space is leveraged to disentangle chromatic and luminance cues, thereby stabilizing appearance variations across sensors. Third, a single-head self-attention (SHSA) block is embedded in the backbone to harvest long-range dependencies at negligible parameter cost, while a global context (GC) module is grafted onto the detection head to amplify fine-grained semantic cues. Finally, an auxiliary bounding box refinement term is appended to the loss to hasten convergence and tighten localization. Extensive field experiments demonstrate that YOLOv8-SG attains 86.8% mAP@0.5, surpassing the vanilla YOLOv8 by 2.7 pp while trimming 12.6% of parameters (18.8 MB). Grad-CAM saliency maps corroborate that the model’s attention consistently coincides with defect regions, underscoring its interpretability. The proposed method, therefore, furnishes PV operators with a practical low-latency solution for concurrent bird-dropping and hotspot surveillance. Full article

Nature’s principles offer design references for additive manufacturing (AM), enabling structures that achieve remarkable efficiency through hierarchical organization rather than material excess. This perspective article proposes a framework for integrating biomimetic principles into AM beyond morphological mimicry, focusing on functional adaptation and sustainability. By emulating biological systems like nacre, spider silk, and bone, AM utilizes traditional geometric replication to embed multifunctionality, responsiveness, and resource efficiency. Recent advances in the fields of 4D printing, soft robotics, and self-morphing systems demonstrate how time-dependent behaviors and environmental adaptability can be engineered through bioinspired material architectures. However, challenges in scalable fabrication, dynamic material programming, and true functional emulation (beyond morphological mimicry) necessitate interdisciplinary collaboration. In this context, the synthesis of biological intelligence with AM technologies offers sustainable, high-performance solutions for aerospace, biomedical, and smart infrastructure applications, once challenges related to material innovation and standardization are overcome. Full article