Search Results (2,094)

Ceramic carbide coatings function as protecting components when subjected to extreme mechanical and/or high-temperature conditions. In this regard, the literature emphasizes that the compositionally complex design concept can be employed to improve the ceramic coating properties via compositional tuning, similarly to high-entropy alloys. At this moment, such studies are mainly based on the development of tribological coatings to obtain durable and low-friction surface barriers and to produce ablation-resistant barriers by forming stable oxide scales with self-healing mechanisms. Moreover, it can also be observed that the integration of computational design methods to predict and accelerate the discovery of optimized compositionally complex carbide ceramic coating systems is a viable possibility. Full article

Traditional polyurethanes have gained widespread application due to their excellent mechanical properties, wear resistance, and processability. However, these materials are susceptible to cracking or fracture under environmental stresses. In recent years, self-healing polyurethanes have garnered significant attention as a critical research field owing to their key capabilities, such as repairing physical damage, restoring mechanical strength, structural adaptability, and cost-effective manufacturing. This review systematically examines the healing mechanisms, structural characteristics, and performance metrics of self-healing polyurethanes, with in-depth analysis of their repair efficacy across various applications—particularly in flexible electronic devices. It demonstrates that self-healing polyurethanes overcome traditional failure modes in flexible electronics through self-repair-function integration mechanisms. Their stimuli-responsive healing behavior is driving the evolution of this field toward an intelligent regenerative electronics paradigm. Full article

Microbially induced carbonate precipitation (MICP), as an eco-friendly biomineralization technology, has opened up an innovative path for the green and low-carbon development of the mining industry. Unlike conventional methods, its in situ solidification minimizes environmental disturbances and reduces carbon emissions during construction. This article reviews the research on MICP technology in various scenarios within the mining industry, summarizes the key factors influencing the application of MICP, and proposes a future research direction to fill the gap of the lack of systematic guidance for the application of MICP in this field. Specifically, it elaborates on the solidification mechanism of MICP and its current application in the solidification and storage of tailings, heavy metal immobilization, waste resource utilization, carbon sequestration, and field-scale deployment, establishing a technical foundation for broader implementation in the mining sector. Key influencing factors that affect the solidification effect of MICP are discussed, along with critical engineering challenges such as the attenuation of microbial activity and the low uniformity of calcium carbonate precipitation under extreme conditions. Proposed solutions include environmentally responsive self-healing technologies (the stimulus-responsive properties of the carriers extend the survival window of microorganisms), a one-phase low-pH injection method (when the pH = 5, the delay time for CaCO₃ to appear is 1.5 h), and the incorporation of auxiliary additives (the auxiliary additives provided more adsorption sites for microorganisms). Future research should focus on in situ real-time monitoring of systems integrated with deep learning, systematic mineralization evaluation standard system, and urea-free mineralization pathways under special conditions. Through interdisciplinary collaboration, MICP offers significant potential for integrated scientific and engineering solutions in mine waste solidification and sustainable resource utilization. Full article

We present a straightforward emulsion-induced interfacial anisotropic assembly method for in- situ synthesis of bowl-shaped, self-encapsulated mesoporous polydopamine (BMPDA) nanocontainers (M-M@P) loaded with 2-mercaptobenzimidazole (2-MBI). Results showed that the loading capacity of the bowl-shaped mesoporous polydopamine reaches 24 wt.%. The M-M@P exhibits a cumulative MBI release of 91.61% after immersion in a 3.5 wt.% NaCl solution at pH = 2 for 24 h, accompanied by a corrosion inhibition efficiency of 95.54%. Additionally, the acid-responsive M-M@P not only enables controlled release of MBI but also synergistically promotes the formation of a protective film on the carbon steel substrate via the chelation of PDA-Fe³⁺, thereby enhancing the self-healing performance of waterborne epoxy coatings. Full article

Aerospace engines and hypersonic vehicles, among other high-temperature components, often operate in environments characterized by temperatures exceeding 1000 °C and high-speed airflow impacts, resulting in severe thermal erosion conditions. Coaxial thermocouples (CTs), with their unique self-eroding characteristic, are particularly well suited for use in such extreme environments. However, fabricating high-temperature electrical insulation layers for coaxial thermocouples remains challenging. Inspired by the self-healing mechanism of pine trees, we designed a composite electrical insulation layer with a similar self-healing function. This composite layer exhibits excellent high-temperature insulation properties (insulation resistance of 14.5 kΩ at 1200 °C). Applied as the insulation layer in K-type coaxial thermocouples via dip-coating, the thermocouples were tested for temperature and heat flux. Temperature tests showed an accuracy of 1.72% in the range of 200–1200 °C, a drift rate better than 0.474%/h at 1200 °C, and hysteresis better than 0.246%. The temperature response time was 1.08 ms. Heat flux tests demonstrated a measurable range of 0–41.32 MW/m² with an accuracy better than 6.511% and a heat flux response time of 7.6 ms. In simulated extreme environments, the K-type coaxial thermocouple withstood 70 s of 900 °C flame impact and 50 cycles of high-power laser thermal shock. Full article

Capsule-based self-healing technologies offer a promising solution to extend pavement service life without requiring external activation. The effect of the capsule content on the mechanical behaviour of self-healing asphalt mixtures still needs to be understood. This study presents a numerical evaluation of the isolated effect of incorporating capsules containing encapsulated rejuvenators, at different volume contents, on the stiffness and strength of asphalt mixtures through a three-dimensional discrete-based programme (VirtualPM3DLab), which has been shown to predict well the experimental behaviour of asphalt mixtures. Uniaxial tension–compression cyclic and monotonic tensile tests on notched specimens are carried out for three capsule contents commonly adopted in experimental investigations (0.30, 0.75, and 1.25 wt.%). The results show that the effect on the stiffness modulus progressively increases as the capsule content grows in the asphalt mixture, with a reduction ranging from 4.3% to 12.3%. At the same time, the phase angle is marginally affected. The capsule continuum equivalent Young’s modulus has minimum influence on the overall rheological response, suggesting that the most critical parameter affecting asphalt mixture stiffness is the capsule content. Finally, while the peak tensile strength shows a maximum reduction of 12.4% at the highest capsule content, the stress–strain behaviour and damage evolution of the specimens remain largely unaffected. Most damaged contacts, which mainly include aggregate–mastic and mastic–mastic contacts, are highly localised around the notch tips. Contacts involving capsules remained intact during early and intermediate loading stages and only fractured during the final damage stage, suggesting a delayed activation consistent with the design of healing systems. The findings suggest that capsules within the studied contents may have a moderate impact on the mechanical properties of asphalt mixtures, especially for high-volume contents. For this reason, contents higher than 0.75 wt.% should be applied with caution. Full article

Extended-reach drilling (ERD) offers substantial economic and operational benefits by accessing extensive reservoir sections with fewer surface facilities, yet poses significant frictional challenges due to complex wellbore geometries and extreme operating conditions. This study introduces a multi-interface lubrication evaluation framework. It systematically assesses oil-based drilling fluids (OBDFs) across three downhole contact scenarios: metal–rock, metal–mud cake, and metal–metal interfaces under HTHP conditions. We developed a quantitative, normalized scoring system. Benchmarked against distilled water (score 0) and W1-110 mineral oil (score 100), it integrates frictional data from various tests into a unified metric for lubricant comparison. Three candidate lubricants—PF-LUBE EP, PF-LUBE OB, and CX-300—were evaluated at varying dosages, lithologies, and applied loads. Results show that at 2 wt%, PF-LUBE EP achieved the most consistent performance, reducing friction coefficients by 36.8% (metal–rock), 27.5% (metal–mud cake), and 32.5% (metal–metal), with a normalized average score of 155.39, outperforming PF-LUBE OB and CX-300 by 12.5% and 18.3%, respectively. Its superior performance is attributed to a bionic dual-layer film formed by organophosphorus anchoring and alkyl slip layers, enabling self-healing and stability under cyclic loading and HTHP environments. PF-LUBE OB and CX-300 also demonstrated friction reduction but with lower normalized scores (138.06 and 131.27), reflecting less stability across varied conditions. The proposed framework bridges the gap between laboratory testing and field-scale application by capturing multi-interface behaviors, enabling objective lubricant selection and dosage optimization for complex ERD operations. These findings not only validate PF-LUBE EP as a robust additive but also establish a scalable methodology for the development and optimization of next-generation OBDF formulations aimed at reducing torque, drag, and equipment wear in challenging drilling environments. Full article

Conductive hydrogels hold great promise for biomedical and electronic applications. However, their practical use is often limited by poor self-healing capability, which can affect long-term stability and durability. To address this, we developed alginate/polyacrylamide-based conductive hydrogels incorporating FeCl₃ and AlCl₃, named CH-Fe and CH-Al, respectively. We systematically studied the influence of metal cations on the hydrogels’ mechanical and electrical properties. CH-Al showed the most optimized performance, with a 329% increase in tensile strength and a 323% improvement in conductivity compared to the blank hydrogel. Additionally, CH-Al demonstrated excellent self-healing ability, with nearly 100% recovery after damage. The introduction of Al³⁺ improved conductivity by forming dynamic electron-conductive pathways through interactions with the polymer network. The self-healing behavior arises from reversible metal–ligand coordination bonds, which enable rapid recovery of the hydrogel’s structure after mechanical disruption. This study successfully developed a conductive hydrogel that combines high electrical conductivity, robust mechanical strength, and an intrinsic self-healing ability, offering significant potential for applications in bioelectronic devices, flexible sensors, and implantable medical technologies. Full article

To explore the influence of waste plastics on the self-healing ability of bitumen, the healing effect of multiple damages, and enlarge the utility of waste plastic in pavement through dynamic shear rheology (DSR) tests, multiple repeated loading tests with fatigue–healing–fatigue as the basic cycle were conducted on modified bitumen samples containing five types of waste plastics (PET, HDPE, PP, PS, and PVC) with different dosages. The damage healing ability of bitumen of the same waste plastic with different dosage ratios and the same dosage of different waste plastics under the same healing time, loading strain, and damage degree through single and multiple loading were explored and analyzed. The results show that based on the three sets of data of the complex shear modulus, phase angle, and fatigue factor, the PS and PVC-modified bitumen have a better recovery performance than that of the other three types of modified bitumen, and the latter also has the best fatigue resistance property. To maximize the improvement effect on the healing index of bitumen, the recommended optimal dosages of PET, HDPE, PP, PS, and PVC are 2%, 2%, 2%, 6%, and 4%, respectively. PS has the best promoting effect on the damage healing ability of bitumen after undergoing multiple damages, while PET has the worst improvement effect. The findings can provide theoretical support and guidance for the wide application of waste plastic-modified bitumen pavement. Full article

In this study, alkali-treated wood flour/dynamic polyurethane composites were successfully prepared through a solvent-free one-pot method and in situ polymerization. The effects of the alkaline treatment process, changes in the flexible long-chain content in the dynamic polyurethane system, and the wood flour filling amount on the interface’s bonding, mechanical, and reprocessing properties were investigated. Partial removal of lignin and hemicellulose from the alkali-treated wood flour enhanced rigidity and improved interface bonding and mechanical strength when combined with dynamic polyurethane. The tensile strength was improved from 5.65–11.00 MPa to 13.08–23.53 MPa. As the composite matrix, dynamic polyurethane could not easily infiltrate all wood flour particles when its content was low or its fluidity was poor. Conversely, excessive content or overly high fluidity led to leakage and the formation of large pores, affecting the mechanical strength. As the polyol content increased, the matrix exhibited greater fluidity, which enabled it to accommodate more wood flour and penetrate the cell cavity or even the cell wall. This improved infiltration enhanced the interface bonding performance of the composites and made their mechanical properties sensitive to changes in wood flour content. The reprocessing ability of the prepared composites decreased with the increase in wood flour content, and the interface bonding was enhanced after reprocessing. The tensile strength retention rate of the composites prepared with alkali-treated wood flour was lower. This study provides a theoretical basis for optimizing the performance of wood fiber/dynamic polyurethane composites and an exploration path for developing self-healing and recyclable wood–plastic composites, which can be applied to building materials, automotive interiors, furniture manufacturing, and other fields. Full article

A novel self-healing brass powder/waterborne acrylic decorative coating for wooden substrates was developed, in which γ-methacryloxypropyltrimethoxysilane (KH570)-modified brass powder (with a coupling agent concentration of 6% and reaction solution pH of 5) was employed as the filler, and melamine-formaldehyde (MF) resin-encapsulated water-based paint microcapsules were utilized as the healing agent. The brass powder content and the core–wall ratio of the topcoat microcapsules were identified as the predominant factors affecting both the optical and mechanical properties of the self-healing brass powder/waterborne acrylic coating on Basswood surfaces. Therefore, the brass powder content was selected as the primary influencing factor. With concentration gradients of 0.5%, 1%, 3%, 5%, 7%, 9%, and 10%, and under constant conditions of 3% microcapsule content and room temperature curing, the effect of brass powder content on the properties of self-healing microcapsule coatings with different core–wall ratios was investigated. The waterborne acrylic wood coating containing 3% brass powder and 3% microcapsules with a core–wall ratio of 0.58:1 exhibited superior overall performance. This optimized formulation not only maintained excellent optical properties but also significantly enhanced mechanical performance, while preserving outstanding aging resistance, liquid resistance, and self-healing capability. The coating demonstrated the following comprehensive performance metrics: a glossiness of 24.0 GU, color difference (ΔE) of 2.13, chromatic aberration (ΔE*) of 13.68, visible light reflectance of 0.5879, dominant wavelength of 587.47 nm, visible light transmittance of 74.33%, pencil hardness of H grade, impact resistance of 2 kg·cm, adhesion rating of class 2, surface roughness of 2.600 μm, along with excellent aging resistance and liquid resistance properties, while achieving a self-healing efficiency of 19.62%. The coating also exhibited a smooth and uniform microscopic morphology, with the chemical bonds of both the modified brass powder and microcapsules remaining intact within the coating matrix. Full article

By incorporating microcapsules with self-healing properties into the coating, a self-healing coating can be obtained, which can repair cracks or damage. In this study, chitosan–sodium tripolyphosphate-coated tung oil microcapsules 1# and 2# with a high encapsulation efficiency were incorporated into a UV-cured topcoat on cherry wood surfaces at different ratios. The results showed that as the microcapsule content increased, the coating’s reflectivity and gloss loss increased, while its impact resistance improved. However, the coating’s adhesion and hardness decreased. The coating containing 6% microcapsule 1# exhibited optimal performance on cherry wood board. The reflectance of the ultraviolet–visible light of the coating was 41.14%, the lightness value was 58.35, the red-green value was 13.96, the yellow-blue value was 25.32, the color difference was 4.47, the gloss reduction rate was 66.84%, the roughness was 1.11 μm, the impact resistance grade was level 4, the adhesion was level 1, the hardness was 3H, and the recovery rate was 17.06%. Comparative analysis revealed that both the chitosan/arabic gum-encapsulated tung oil microcapsules and chitosan–sodium tripolyphosphate-coated tung oil microcapsules could impart self-healing functionality to UV-cured coatings when incorporated into the finish. Notably, the coating system containing 6% chitosan/arabic gum-encapsulated tung oil microcapsules demonstrated optimal performance characteristics when applied to cherry wood substrates. The research findings demonstrate the technical feasibility of achieving self-healing functionality in UV-cured coatings for cherry wood surfaces. Full article

Maximizing hydrocarbon recovery from mature and complex reservoirs is constrained by heterogeneity, sand production, and harsh operational conditions. While polyacrylamide (PAM)-based systems are pivotal in addressing these challenges, a comprehensive synthesis of their transformative evolution and multifunctional capabilities remains overdue. This review critically analyzes advancements in PAM-based materials for enhanced oil recovery (EOR), conformance control, and sand management. We show that nanomaterial integration (e.g., magnetic NPs, nanoclays) significantly augments PAM’s rheological control, thermal and salinity stability, interfacial properties, and wettability alteration. Furthermore, the emergence of supramolecular chemistry has endowed PAM systems with unprecedented resilience, enabling self-healing and adaptive performance under extreme subsurface conditions. The review highlights a crucial paradigm shift towards integrated reservoir management, synergizing these advanced chemical designs with mechanical strategies and leveraging sophisticated monitoring and predictive analytics. Critically, innovations in sustainable and bio-inspired PAM materials offer environmentally responsible solutions with enhanced biodegradability. This synthesis provides a holistic understanding of the state of the art. Despite persistent challenges in scalability and predictability, continually re-engineered PAM systems are positioned as an indispensable and increasingly sustainable cornerstone for future hydrocarbon recovery in the complex energy landscape. Full article

Next-generation pilot suits are evolving into intelligent, adaptive platforms that integrate advanced polymeric materials, smart textiles, and on-body artificial intelligence. High-performance polymers have advanced in mechanical strength, thermal regulation, and environmental resilience, with fabrication methods like electrospinning, weaving, and 3D/4D printing enabling structural versatility and sensor integration. In particular, functional nanomaterials and hierarchical nanostructures contribute critical properties such as conductivity, flexibility, and responsiveness, forming the foundation for miniaturized sensing and integrated electronics. The integration of flexible fiber-based electronics such as biosensors, strain sensors, and energy systems enables real-time monitoring of physiological and environmental conditions. Coupled with on-body AI for multimodal data processing, autonomous decision-making, and adaptive feedback, these systems enhance pilot safety while reducing cognitive load during flight. This review places a special focus on system-level integration, where polymers and nanomaterials serve as both structural and functional components in wearable technologies. By highlighting the role of nanostructured and functional materials within intelligent textiles, we underline a potential shift toward active human–machine interfaces in aerospace applications. Future trends and advancements in self-healing materials, neuromorphic computing, and dynamic textile systems will further elevate the capabilities of intelligent pilot suits. This review discusses interdisciplinary strategies for developing pilot wearables capable of responding to real-time physiological and operational needs. Full article

This systematic literature review explores recent advancements in polymer-based composite materials designed for thermal insulation in automotive applications, with a particular focus on sustainability, performance optimization, and scalability. The methodology follows PRISMA 2020 guidelines and includes a comprehensive bibliometric and thematic analysis of 229 peer-reviewed articles published over the past 15 years across major databases (Scopus, Web of Science, ScienceDirect, MDPI). The findings are structured around four central research questions addressing (1) the functional role of insulation in automotive systems; (2) criteria for selecting suitable polymer systems; (3) optimization strategies involving nanostructuring, self-healing, and additive manufacturing; and (4) future research directions involving smart polymers, bioinspired architectures, and AI-driven design. Results show that epoxy resins, polyurethane, silicones, and polymeric foams offer distinct advantages depending on the specific application, yet each presents trade-offs between thermal resistance, recyclability, processing complexity, and ecological impact. Comparative evaluation tables and bibliometric mapping (VOSviewer) reveal an emerging research trend toward hybrid systems that combine bio-based matrices with functional nanofillers. The study concludes that no single material system is universally optimal, but rather that tailored solutions integrating performance, sustainability, and cost-effectiveness are essential for next-generation automotive thermal insulation. Full article