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Search Results (693)

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Keywords = room temperature aging

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16 pages, 4328 KiB  
Article
High-Throughput Study on Nanoindentation Deformation of Al-Mg-Si Alloys
by Tong Shen, Guanglong Xu, Fuwen Chen, Shuaishuai Zhu and Yuwen Cui
Materials 2025, 18(15), 3663; https://doi.org/10.3390/ma18153663 - 4 Aug 2025
Abstract
Al-Mg-Si (6XXX) series aluminum alloys are widely applied in aerospace and transportation industries. However, exploring how varying compositions affect alloy properties and deformation mechanisms is often time-consuming and labor-intensive due to the complexity of the multicomponent composition space and the diversity of processing [...] Read more.
Al-Mg-Si (6XXX) series aluminum alloys are widely applied in aerospace and transportation industries. However, exploring how varying compositions affect alloy properties and deformation mechanisms is often time-consuming and labor-intensive due to the complexity of the multicomponent composition space and the diversity of processing and heat treatments. This study, inspired by the Materials Genome Initiative, employs high-throughput experimentation—specifically the kinetic diffusion multiple (KDM) method—to systematically investigate how the pop-in effect, indentation size effect (ISE), and creep behavior vary with the composition of Al-Mg-Si alloys at room temperature. To this end, a 6016/Al-3Si/Al-1.2Mg/Al KDM material was designed and fabricated. After diffusion annealing at 530 °C for 72 h, two junction areas were formed with compositional and microstructural gradients extending over more than one thousand micrometers. Subsequent solution treatment (530 °C for 30 min) and artificial aging (185 °C for 20 min) were applied to simulate industrial processing conditions. Comprehensive characterization using electron probe microanalysis (EPMA), nanoindentation with continuous stiffness measurement (CSM), and nanoindentation creep tests across these gradient regions revealed key insights. The results show that increasing Mg and Si content progressively suppresses the pop-in effect. When the alloy composition exceeds 1.0 wt.%, the pop-in events are nearly eliminated due to strong interactions between solute atoms and mobile dislocations. In addition, adjustments in the ISE enabled rapid evaluation of the strengthening contributions from Mg and Si in the microscale compositional array, demonstrating that the optimum strengthening occurs when the Mg-to-Si atomic ratio is approximately 1 under a fixed total alloy content. Furthermore, analysis of the creep stress exponent and activation volume indicated that dislocation motion is the dominant creep mechanism. Overall, this enhanced KDM method proves to be an effective conceptual tool for accelerating the study of composition–deformation relationships in Al-Mg-Si alloys. Full article
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23 pages, 9258 KiB  
Article
Uniaxial Mechanical Behavior and Constitutive Modeling of Early-Age Steel Fiber-Reinforced Concrete Under Variable-Temperature Curing Conditions
by Yongkang Xu, Quanmin Xie, Hui Zhou, Yongsheng Jia, Zhibin Zheng and Chong Pan
Materials 2025, 18(15), 3642; https://doi.org/10.3390/ma18153642 - 2 Aug 2025
Viewed by 150
Abstract
In high geothermal tunnels (>28 °C), curing temperature critically affects early-age concrete mechanics and durability. Uniaxial compression tests under six curing conditions, combined with CT scanning and machine learning-based crack analysis, were used to evaluate the impacts of curing age, temperature, and fiber [...] Read more.
In high geothermal tunnels (>28 °C), curing temperature critically affects early-age concrete mechanics and durability. Uniaxial compression tests under six curing conditions, combined with CT scanning and machine learning-based crack analysis, were used to evaluate the impacts of curing age, temperature, and fiber content. The test results indicate that concrete exhibits optimal development of mechanical properties under ambient temperature conditions. Specifically, the elastic modulus increased by 33.85% with age in the room-temperature group (RT), by 23.35% in the fiber group (F), and decreased by 26.75% in the varying-temperature group (VT). A Weibull statistical damage-based constitutive model aligned strongly with the experimental data (R2 > 0.99). Fractal analysis of CT-derived cracks revealed clear fractal characteristics in the log(Nr)–log(r) curves, demonstrating internal damage mechanisms under different thermal histories. Full article
(This article belongs to the Section Construction and Building Materials)
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18 pages, 3224 KiB  
Article
Design of Experiments Approach for Efficient Heavy Metals Stabilization Using Metakaolin-Based Geopolymers
by Raffaele Emanuele Russo, Elisa Santoni, Martina Fattobene, Mattia Giovini, Francesco Genua, Cristina Leonelli, Isabella Lancellotti, Ana Herrero and Mario Berrettoni
Molecules 2025, 30(15), 3235; https://doi.org/10.3390/molecules30153235 - 1 Aug 2025
Viewed by 175
Abstract
Alkali-activated aluminosilicate matrices are increasingly studied for their ability to stabilize hazardous metal contaminants via alkali activation at room temperature. In this study, metakaolin-based geopolymers were used to immobilize chromium and nickel salts, with systematic variation of key synthesis parameters, Na/Al molar ratio, [...] Read more.
Alkali-activated aluminosilicate matrices are increasingly studied for their ability to stabilize hazardous metal contaminants via alkali activation at room temperature. In this study, metakaolin-based geopolymers were used to immobilize chromium and nickel salts, with systematic variation of key synthesis parameters, Na/Al molar ratio, metal concentration, anion type, and alkaline solution aging time, which have not been previously studied. A Design of Experiments approach was employed to study the effect of factors on metal leaching behavior and to better understand the underlying immobilization mechanisms. The analysis revealed that higher Na/Al ratios significantly enhance geopolymerization and reduce metal release, as supported by FTIR spectral shifts and decreased shoulder intensity. Notably, aging time had an influence on chromium behavior due to its effect on early silicate network formation, which can hinder the incorporation of chromium species. All tested formulations achieved metal immobilization rates of 98.8% or higher for both chromium and nickel. Overall, this study advances our understanding of geopolymer-based heavy metal immobilization. Full article
(This article belongs to the Special Issue Green Chemistry Approaches to Analysis and Environmental Remediation)
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19 pages, 4697 KiB  
Article
The Delamination Behaviour of Basalt Fibre-Reinforced In Situ-Polymerisable Acrylic and Epoxy Composites: A Sustainable Solution for Marine Applications
by Mohamad Alsaadi, Tomas Flanagan, Daniel P. Fitzpatrick and Declan M. Devine
Sustainability 2025, 17(15), 6967; https://doi.org/10.3390/su17156967 - 31 Jul 2025
Viewed by 214
Abstract
This research paper employed novel sustainable alternative materials to reduce the environmental impact of thermoset/synthetic fibre composites. The effect of seawater hydrothermal ageing at 45 °C for 45 and 90 days on the physical and interlaminar fracture toughness (mode I and mode II) [...] Read more.
This research paper employed novel sustainable alternative materials to reduce the environmental impact of thermoset/synthetic fibre composites. The effect of seawater hydrothermal ageing at 45 °C for 45 and 90 days on the physical and interlaminar fracture toughness (mode I and mode II) of a semi-unidirectional non-crimp basalt fibre (BF)-reinforced acrylic matrix and epoxy matrix composites was investigated. Optical and scanning electron microscopes were used to describe the fracture and interfacial failure mechanisms. The results show that the BF/Elium composite exhibited higher fracture toughness properties compared to the BF/Epoxy composite. The results of the mode I and mode II interlaminar fracture toughness values for the BF/Elium composite were 1280 J/m2 and 2100 J/m2, which are 14% and 56% higher, respectively, than those of the BF/Epoxy composite. The result values for both composites were normalised with respect to the density of each composite laminate. The saturated moisture content and diffusion coefficient values of seawater-aged samples at 45 °C and room temperature for the BF/Elium and BF/Epoxy composites were analysed. Both composites exhibited signs of polymer matrix decomposition and fibre surface degradation under the influence of seawater hydrothermal ageing, resulting in a reduction in the mode II interlaminar fracture toughness values. Enhancement was observed in mode I fracture toughness under hydrothermal ageing, particularly for the BF/Epoxy composite, due to matrix plasticisation and fibre bridging. Full article
(This article belongs to the Section Sustainable Materials)
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22 pages, 9293 KiB  
Article
Thermal Stability of the Ultra-Fine-Grained Structure and Mechanical Properties of AlSi7MgCu0.5 Alloy Processed by Equal Channel Angular Pressing at Room Temperature
by Miloš Matvija, Martin Fujda, Ondrej Milkovič, Marek Vojtko and Katarína Gáborová
Crystals 2025, 15(8), 701; https://doi.org/10.3390/cryst15080701 - 31 Jul 2025
Viewed by 138
Abstract
Understanding the limitations of cold-formed aluminum alloys in practice applications is essential, particularly due to the risk of substructural changes and a reduction in strength when exposed to elevated temperatures. In this study, the thermal stability of the ultra-fine-grained (UFG) structure formed by [...] Read more.
Understanding the limitations of cold-formed aluminum alloys in practice applications is essential, particularly due to the risk of substructural changes and a reduction in strength when exposed to elevated temperatures. In this study, the thermal stability of the ultra-fine-grained (UFG) structure formed by equal channel angular pressing (ECAP) at room temperature and the mechanical properties of the AlSi7MgCu0.5 alloy were investigated. Prior to ECAP, the plasticity of the as-cast alloy was enhanced by a heat treatment consisting of solution annealing, quenching, and artificial aging to achieve an overaged state. Four repetitive passes via ECAP route A resulted in the homogenization of eutectic Si particles within the α-solid solution, the formation of ultra-fine grains and/or subgrains with high dislocation density, and a significant improvement in alloy strength due to strain hardening. The main objective of this work was to assess the microstructural and mechanical stability of the alloy after post-ECAP annealing in the temperature range of 373–573 K. The UFG microstructure was found to be thermally stable up to 523 K, above which notable grain and/or subgrain coarsening occurred as a result of discontinuous recrystallization of the solid solution. Mechanical properties remained stable up to 423 K; above this temperature, a considerable decrease in strength and a simultaneous increase in ductility were observed. Synchrotron radiation X-ray diffraction (XRD) was employed to analyze the phase composition and crystallographic characteristics, while transmission electron microscopy (TEM) was used to investigate substructural evolution. Mechanical properties were evaluated through tensile testing, impact toughness testing, and hardness measurements. Full article
(This article belongs to the Special Issue Celebrating the 10th Anniversary of International Crystallography)
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14 pages, 5172 KiB  
Article
Sustainable Metal Recovery from Photovoltaic Waste: A Nitric Acid-Free Leaching Approach Using Sulfuric Acid and Ferric Sulfate
by Payam Ghorbanpour, Pietro Romano, Hossein Shalchian, Francesco Vegliò and Nicolò Maria Ippolito
Minerals 2025, 15(8), 806; https://doi.org/10.3390/min15080806 - 30 Jul 2025
Viewed by 209
Abstract
In recent years, recovering precious and base metals such as silver and copper from end-of-life products has become a fundamental factor in the sustainable development of many countries. This not only supports environmental goals but is also a profitable economic activity. Therefore, in [...] Read more.
In recent years, recovering precious and base metals such as silver and copper from end-of-life products has become a fundamental factor in the sustainable development of many countries. This not only supports environmental goals but is also a profitable economic activity. Therefore, in this study, we investigate the recovery of silver and copper from an end-of-life photovoltaic panel powder using an alternative leaching system containing sulfuric acid and ferric sulfate instead of nitric acid-based leaching systems, which are susceptible to producing hazardous gases such as NOx. To obtain this goal, a series of experiments were designed with the Central Composite Design (CCD) approach using Response Surface Methodology (RSM) to evaluate the effect of reagent concentrations on the leaching rate. The leaching results showed that high recovery rates of silver (>85%) and copper (>96%) were achieved at room temperature using a solution containing only 0.2 M sulfuric acid and 0.15 M ferric sulfate. Analysis of variance was applied to the leaching data for silver and copper recovery, resulting in two statistical models that predict the leaching efficiency based on reagent concentrations. Results indicate that the models are statistically significant due to their high R2 (0.9988 and 0.9911 for Ag and Cu, respectively) and the low p-value of 0.0043 and 0.0003 for Ag and Cu, respectively. The models were optimized to maximize the dissolution of silver and copper using Design Expert software. Full article
(This article belongs to the Special Issue Recycling of Mining and Solid Wastes)
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18 pages, 1425 KiB  
Article
Blackberry (Rubus spp. Xavante Cultivar) Oil-Loaded PCL Nanocapsules: Sustainable Bioactive for In Vitro Collagen-Boosting Skincare
by Daniela F. Maluf, Brenda A. Lopes, Mariana D. Miranda, Luana C. Teixeira, Ana P. Horacio, Amanda Jansen, Madeline S. Correa, Guilherme dos Anjos Camargo, Jessica Mendes Nadal, Jane Manfron, Patrícia M. Döll-Boscardin and Paulo Vitor Farago
Cosmetics 2025, 12(4), 159; https://doi.org/10.3390/cosmetics12040159 - 25 Jul 2025
Viewed by 390
Abstract
Background: Blackberry seed oil (BSO), obtained from Rubus spp. Xavante cultivar via supercritical CO2 extraction, contains bioactive lipids and antioxidants, but its cosmetic application is limited by poor solubility and stability. Nanoencapsulation with poly(ε-caprolactone) (PCL) can overcome these limitations. Methods: BSO was [...] Read more.
Background: Blackberry seed oil (BSO), obtained from Rubus spp. Xavante cultivar via supercritical CO2 extraction, contains bioactive lipids and antioxidants, but its cosmetic application is limited by poor solubility and stability. Nanoencapsulation with poly(ε-caprolactone) (PCL) can overcome these limitations. Methods: BSO was characterized by Ultra-High-Performance Liquid Chromatography coupled with electrospray ionization quadrupole time-of-flight mass spectrometry and incorporated into PCL nanocapsules (NCBSO) using the preformed polymer deposition method. Physicochemical properties, stability (at 4 °C, room temperature, and 37 °C for 90 days), cytotoxicity, and collagen production were assessed in human fibroblasts. Additionally, a predictive in silico analysis using PASS Online, Molinspiration, and SEA platforms was performed to identify the bioactivities of major BSO compounds related to collagen synthesis, antioxidant potential, and anti-aging effects. Results: NCBSO showed a nanometric size of ~267 nm, low polydispersity (PDI < 0.2), negative zeta potential (−28 mV), and spherical morphology confirmed by FE-SEM. The dispersion remained stable across all tested temperatures, preserving pH and colloidal properties. In particular, BSO and NCBSO at 100 µg.mL−1 significantly enhanced in vitro collagen production by 170% and 200%, respectively, compared to untreated cells (p < 0.01). Superior bioactivity was observed for NCBSO. The in silico results support the role of key compounds in promoting collagen biosynthesis and protecting skin structure. No cytotoxic effects were achieved. Conclusions: The nanoencapsulation of BSO into PCL nanocapsules ensured formulation stability and potentiated collagen production. These findings support the potential of NCBSO as a promising candidate for future development as a collagen-boosting cosmeceutical. Full article
(This article belongs to the Special Issue Advanced Cosmetic Sciences: Sustainability in Materials and Processes)
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16 pages, 3399 KiB  
Article
Relationship Between Filler Type, Thermomechanical Properties, and Aging of RTV Silicone Foams
by Xavier M. Torres, John R. Stockdale, Adam Pacheco, Shelbie A. Legett, Lindsey B. Bezek, Bart Benedikt, Andrea Labouriau and Santosh Adhikari
Polymers 2025, 17(14), 1998; https://doi.org/10.3390/polym17141998 - 21 Jul 2025
Viewed by 325
Abstract
Room-temperature vulcanizing (RTV) silicone foams are used in many industrial applications that require the material to perform over long time periods. However, mechanical properties tend to deteriorate when these foams age under a compressive load. The chemical aging is attributed to the presence [...] Read more.
Room-temperature vulcanizing (RTV) silicone foams are used in many industrial applications that require the material to perform over long time periods. However, mechanical properties tend to deteriorate when these foams age under a compressive load. The chemical aging is attributed to the presence of unreacted functional groups of the prepolymers, residues from acid, and catalytically active tin (II) species. Here, an optimized thermal treatment of an RTV foam that achieves completion of curing reactions and deactivation of reactive species is proposed. Foams that were thermally aged for three months under compressive load showed no signs of compression set, indicative of the effectiveness of the implemented post-curing approach. In addition, the effects of fillers (diatomaceous earth, fumed silica, and carbon nanofibers) on thermomechanical properties were investigated. Tensile strength, tear strength, and thermal conductivity increased when these fillers were added to the unfilled RTV formulation, with carbon nanofibers (CNFs) being the most effective filler. Rheological studies of RTV formulations indicated that 2.5 wt.% of CNFs is the upper limit that can be added to the RTV formulation. Full article
(This article belongs to the Special Issue Functional Polymer Composites: Synthesis and Application)
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17 pages, 3568 KiB  
Article
Visual Colorimetric Sensing of the Animal-Derived Food Freshness by Juglone-Loaded Agarose Hydrogel
by Lanjing Wang, Weiyi Yan, Aijun Li, Huayin Zhang and Qian Xu
Foods 2025, 14(14), 2505; https://doi.org/10.3390/foods14142505 - 17 Jul 2025
Viewed by 288
Abstract
The visual colorimetric sensing of total volatile basic nitrogen (TVB-N) allows for convenient dynamic monitoring of animal-derived food freshness to ensure food safety. The agarose hydrogel loaded with the natural dye juglone (Jug@AG) prepared in this study exhibits visible multicolor changes from yellow [...] Read more.
The visual colorimetric sensing of total volatile basic nitrogen (TVB-N) allows for convenient dynamic monitoring of animal-derived food freshness to ensure food safety. The agarose hydrogel loaded with the natural dye juglone (Jug@AG) prepared in this study exhibits visible multicolor changes from yellow to grayish-yellow and then to brownish with increasing TVB-N gas concentration, achieving sensitive detection of TVB-N gas at concentrations as low as 0.05 mg/dm3 within 8 min. The minimum observable amounts of TVB-N in spiked pork and fish samples are 8.43 mg/100 g and 8.27 mg/100 g, respectively, indicating that the Jug@AG hydrogel possesses sensitive colorimetric sensing capability in practical applications. The Jug@AG hydrogel also shows significant changes in color difference value (∆C) under both room temperature (25 °C) and cold storage (4 °C) conditions, with the changing trends of ∆C showing consistency with the measured TVB-N and total viable counts (TVC) during the transition of pork and fish samples from freshness to early spoilage and then to spoilage. The results indicate that the Jug@AG hydrogel can be used as a colorimetric sensor to achieve real-time dynamic freshness monitoring of animal-derived food. Full article
(This article belongs to the Section Food Analytical Methods)
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18 pages, 2242 KiB  
Article
Regulation of Ag1Cux/SBA-15 Catalyst for Efficient CO Catalytic Degradation at Room Temperature
by Fukun Bi, Haotian Hu, Ye Zheng, Yanxuan Wang, Yuxin Wang, Baolin Liu, Han Dong and Xiaodong Zhang
Catalysts 2025, 15(7), 676; https://doi.org/10.3390/catal15070676 - 11 Jul 2025
Viewed by 392
Abstract
The regulation of the active sites of a catalyst is important for its application. Herein, a series of Ag1Cux/SBA-15 catalysts with different molar ratios of Ag to Cu were synthesized via the impregnation method, and the active sites of [...] Read more.
The regulation of the active sites of a catalyst is important for its application. Herein, a series of Ag1Cux/SBA-15 catalysts with different molar ratios of Ag to Cu were synthesized via the impregnation method, and the active sites of Ag1Cux were regulated via various pretreatment conditions. These as-prepared Ag1Cux/SBA-15 catalysts were characterized by many technologies, and their catalytic performance was estimated through CO catalytic oxidation. Among these catalysts, Ag1Cu0.025/SBA-15, with a Ag/Cu molar ratio of 1:0.025 and pretreated under the condition of 500 °C O2/Ar for 2 h, followed by 300 °C H2 for another 2 h, presented optimal CO degradation performance, which could realize the oxidation of 98% CO at 34 °C (T98 = 34 °C). Meanwhile, Ag1Cu0.025/SBA-15 also displayed great reusability. Characterization results, such as X-ray diffraction (XRD), ultraviolet–visible diffuse reflectance spectra (UV-vis DRS), temperature-programmed H2 reduction (H2-TPR), and physical adsorption, suggested that the optimal catalytic performance of Ag1Cu0.025/SBA-15 was ascribed to its high interspersion of Ag nanoparticles, better low-temperature reduction ability, the interaction between Ag and Cu, and its high surface area and large pore volume. This study provides guidance for the regulation of active sites for low-temperature catalytic degradation. Full article
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16 pages, 21960 KiB  
Article
Interplay of C Alloying, Temperature, and Microstructure in Governing Mechanical Behavior and Deformation Mechanisms of High-Manganese Steels
by Chenghao Zhang, Jinfu Zhao, Tengxiang Zhao, Ling Kong, Chunlei Zheng, Haokun Yang and Yuhui Wang
Metals 2025, 15(7), 779; https://doi.org/10.3390/met15070779 - 9 Jul 2025
Viewed by 208
Abstract
This study investigates the mechanical behavior and deformation mechanisms of Fe-30Mn-0.05C (30Mn0.05C) and Fe-34Mn-0.7C (34Mn0.7C) steels at room temperature (RT) and liquid nitrogen temperature (LNT). The 30Mn0.05C sample exhibited a significant enhancement in both strength and ductility at LNT, achieving a total elongation [...] Read more.
This study investigates the mechanical behavior and deformation mechanisms of Fe-30Mn-0.05C (30Mn0.05C) and Fe-34Mn-0.7C (34Mn0.7C) steels at room temperature (RT) and liquid nitrogen temperature (LNT). The 30Mn0.05C sample exhibited a significant enhancement in both strength and ductility at LNT, achieving a total elongation of 85%. In contrast, the 34Mn0.7C sample demonstrated superior ductility (90%) at RT, with a marginal reduction in plasticity but a remarkable increase in strength (>1100 MPa) at LNT. Compared to the 30Mn0.05C, the 34Mn0.7C, characterized by higher carbon content, displayed more pronounced dynamic strain aging (DSA) effects. Additionally, a greater density of deformation twins was activated at LNT, revealing a strong correlation between deformation twinning and DSA effects. This interplay accounts for the simultaneous strength improvement and ductility reduction observed in the 34Mn0.7C at LNT. Furthermore, the 34Mn0.7C sample exhibited a significantly refined grain structure after rolling, contributing to a substantial strength increase (approaching 1500 MPa) at the expense of ductility. This trade-off can be attributed to the pre-introduction of a higher density of dislocations and deformation twins during rolling, which facilitated strengthening but limited further plastic deformation. Full article
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11 pages, 1703 KiB  
Article
Influence of Electrolytic Hydrogen Charging and Effusion Aging on the Rotating Bending Fatigue Resistance of SAE 52100 Steel
by Johannes Wild, Stefan Wagner, Astrid Pundt and Stefan Guth
Corros. Mater. Degrad. 2025, 6(3), 30; https://doi.org/10.3390/cmd6030030 - 9 Jul 2025
Viewed by 215
Abstract
Hydrogen embrittlement (HE) can significantly degrade the mechanical properties of steels. This phenomenon is particularly relevant for high-strength steels where large elastic stresses lead to detrimental localized concentrations of hydrogen at defects. In this study, unnotched rotating bending specimens of the bearing steel [...] Read more.
Hydrogen embrittlement (HE) can significantly degrade the mechanical properties of steels. This phenomenon is particularly relevant for high-strength steels where large elastic stresses lead to detrimental localized concentrations of hydrogen at defects. In this study, unnotched rotating bending specimens of the bearing steel SAE 52100 (100Cr6) quenched and tempered at 180 °C and 400 °C were electrochemically charged with hydrogen. Charged and non-charged specimens then underwent rotating bending fatigue testing, either immediately after charging or after aging at room temperature up to 72 h. The hydrogen-charged specimens annealed at 180 °C showed a sizeable drop in fatigue limit and fatigue lifetime compared to the non-charged specimens with cracks mainly originating from near-surface non-metallic inclusions. In comparison, the specimens annealed at 400 °C exhibited a moderate drop in fatigue limit and lifetime due to hydrogen charging with cracks originating mostly from the surface. Aging had only insignificant effects on the fatigue lifetime. Notably, annealing of charged samples for 2 h at 180 °C restored their lifetime to that of non-charged specimens. Full article
(This article belongs to the Special Issue Hydrogen Embrittlement of Modern Alloys in Advanced Applications)
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14 pages, 6081 KiB  
Article
Investigation on Tensile Behavior of Solid Solution-Strengthened Ni-Co-Cr-Based Superalloy During Long-Term Aging
by Wanqi Hou, Xianjun Guan, Jiaqi Wang, Jinrong Wu, Lanzhang Zhou and Zheng Jia
Crystals 2025, 15(7), 617; https://doi.org/10.3390/cryst15070617 - 30 Jun 2025
Viewed by 214
Abstract
This study investigated how long-term aging (750 °C and 950 °C) affects the microstructure and room-temperature tensile properties of the Ni-Co-Cr superalloy GH3617. Characterization (SEM, EDS, EBSD) showed that initial aging (750 °C, 500 h) formed discontinuous M23C6 carbides, pinning [...] Read more.
This study investigated how long-term aging (750 °C and 950 °C) affects the microstructure and room-temperature tensile properties of the Ni-Co-Cr superalloy GH3617. Characterization (SEM, EDS, EBSD) showed that initial aging (750 °C, 500 h) formed discontinuous M23C6 carbides, pinning grain boundaries and improving strength. Prolonged aging (750 °C, 5000 h) caused M23C6 to coarsen into brittle chain-like structures (width up to 1.244 μm) and precipitated M6C carbides, degrading grain boundaries. Aging at 950 °C accelerated this coarsening via LSW kinetics (rate constant: 6.83 × 10−2 μm3/s), with Mo segregation promoting M6C formation. Tensile properties resulted from competing γ′ precipitation strengthening (post-aging strength increased up to 23.3%) and grain boundary degradation (elongation dropped from 70.1% to 43.3%). Fracture shifted from purely intergranular (cracks along M23C6/γ interfaces at 750 °C) to mixed mode (cracks initiated by M6C fragmentation at 950 °C). These insights support superalloy microstructure optimization and lifetime prediction. Full article
(This article belongs to the Special Issue Crystal Plasticity (4th Edition))
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13 pages, 3012 KiB  
Article
Microstructural Stability and High-Temperature Mechanical Behavior of Al–Ni–Zr Alloy Strengthened by L12-Al3Zr Precipitates
by Jan Šmalc, Adam Zaky, Boštjan Markoli and Roman Šturm
Materials 2025, 18(13), 3068; https://doi.org/10.3390/ma18133068 - 27 Jun 2025
Viewed by 420
Abstract
Aluminum alloys based on the eutectic Al–Ni system are a promising class of lightweight materials for applications at elevated temperatures owing to the thermal stability of the eutectic Al3Ni phase. In this study, the eutectic Al–Ni alloy was modified by the [...] Read more.
Aluminum alloys based on the eutectic Al–Ni system are a promising class of lightweight materials for applications at elevated temperatures owing to the thermal stability of the eutectic Al3Ni phase. In this study, the eutectic Al–Ni alloy was modified by the addition of 0.6 wt.% Zr to enhance the αAl matrix by precipitation strengthening. The alloys were cast and subjected to T5 heat treatment followed by long-term isothermal aging at 350 °C. A comprehensive study was carried out to evaluate the evolution of microstructure, microhardness and mechanical performance over time. The formation of fine, coherent L12-Al3Zr precipitates contributed to significant strengthening, as reflected by a ~60% increase in microhardness and an approximately twofold improvement in room temperature (RT) yield strength. A TEM analysis of the L12-Al3Zr precipitates showed relatively good thermal stability after 30 days. Despite the improved mechanical properties at room temperature, the alloy did not retain this improvement when tested at 300 °C. Nevertheless, these results provide a comprehensive insight into the aging and thermal stability of Al–Ni–Zr alloys. Full article
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18 pages, 9256 KiB  
Article
Effect of Rare Earth Element Ce on Nanoscale (Ti, Nb) C Precipitates and Mechanical Properties of High-Strength Low-Alloy Weathering Steel
by Yunlong Wang, Rui Zhu, Hairui Ma, Guohua Ding, Limeng Liang, Weiwei Sun and Yongxia Wang
Materials 2025, 18(13), 3033; https://doi.org/10.3390/ma18133033 - 26 Jun 2025
Viewed by 300
Abstract
This study investigates the influence of rare earth element Ce addition on the nanoscale precipitation, microstructure, and mechanical properties of Ti-containing secondary phases in high-strength low-alloy weathering steel. Mechanical property testing and microstructural characterization were performed on experimental samples subjected to rolling-aging treatment. [...] Read more.
This study investigates the influence of rare earth element Ce addition on the nanoscale precipitation, microstructure, and mechanical properties of Ti-containing secondary phases in high-strength low-alloy weathering steel. Mechanical property testing and microstructural characterization were performed on experimental samples subjected to rolling-aging treatment. The results demonstrate that the addition of Ce promotes coarsening of nanoscale precipitates, thereby diminishing their precipitation strengthening effect. At a 0.11% Ce content, an increase in inclusions was observed, leading to crack formation during hot deformation. However, Ce addition also refines inclusion size and modifies inclusion types, contributing to steel purification. Through austenite recrystallization zone rolling combined with an isothermal process, a high-strength ferritic weathering steel with nanoscale precipitates was fabricated, exhibiting a yield strength of 635 MPa, tensile strength of 750 MPa, and elongation of 21.2%. Precipitation strengthening plays a critical role in enhancing the room-temperature strength of ferritic steel. Full article
(This article belongs to the Section Metals and Alloys)
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