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Keywords = robust rescheduling

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37 pages, 27740 KB  
Article
A Dynamic Multi-Objective Optimization Algorithm for AGV Routing in Assembly Workshops
by Yong Chen, Yuqi Sun, Mingyu Chen, Wenchao Yi, Zhi Pei and Jiong Li
Appl. Sci. 2025, 15(20), 11076; https://doi.org/10.3390/app152011076 - 16 Oct 2025
Viewed by 947
Abstract
This study tackles the complex challenge of dynamic multi-objective vehicle routing optimization in large-scale equipment manufacturing, where routing operations significantly impact both economic performance and environmental sustainability. We develop an innovative Dynamic Multi-Objective Vehicle Routing Problem (DMOVRP) model that uniquely integrates three competing [...] Read more.
This study tackles the complex challenge of dynamic multi-objective vehicle routing optimization in large-scale equipment manufacturing, where routing operations significantly impact both economic performance and environmental sustainability. We develop an innovative Dynamic Multi-Objective Vehicle Routing Problem (DMOVRP) model that uniquely integrates three competing objectives: environmental impact reduction, delivery timeliness, and operational robustness. The proposed algorithm combines a dynamic event handler with the NSACOWDRL algorithm—an adaptive multi-objective optimization algorithm with dynamic event handling capability. The proposed system features adaptive mechanisms for handling real-time disruptions through specialized event classification and dynamic rescheduling protocols. Extensive computational experiments demonstrate the algorithm’s superior performance with statistically significant improvements using the Wilcoxon signed-rank test (p < 0.05, n = 30 runs per instance), achieving average relative gains of 15.2% in HV, 12.8% in IGD, and 8.9% in GD metrics compared to established methods. This research makes theoretical contributions through its feasibility quantification metric and practical advancements in routing schedule systems. By successfully reconciling traditionally conflicting objectives through dynamic JIT adjustments and robustness-aware optimization, this work provides manufacturers with a versatile decision-support tool that adapts to unpredictable workshop conditions while maintaining sustainable operations. Full article
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55 pages, 29751 KB  
Article
Multi-Objective Combinatorial Optimization for Dynamic Inspection Scheduling and Skill-Based Team Formation in Distributed Solar Energy Infrastructure
by Mazin Alahmadi
Systems 2025, 13(9), 822; https://doi.org/10.3390/systems13090822 - 19 Sep 2025
Viewed by 1061
Abstract
Maintaining operational efficiency in distributed solar energy systems requires intelligent coordination of inspection tasks and workforce resources to handle diverse fault conditions. This study presents a bi-level multi-objective optimization framework that addresses two tightly coupled problems: dynamic job scheduling and skill-based team formation. [...] Read more.
Maintaining operational efficiency in distributed solar energy systems requires intelligent coordination of inspection tasks and workforce resources to handle diverse fault conditions. This study presents a bi-level multi-objective optimization framework that addresses two tightly coupled problems: dynamic job scheduling and skill-based team formation. The job scheduling component assigns geographically dispersed inspection tasks to mobile teams while minimizing multiple conflicting objectives, including travel distance, tardiness, and workload imbalance. Concurrently, the team formation component ensures that each team satisfies fault-specific skill requirements by optimizing team cohesion and compactness. To solve the bi-objective team formation problem, we propose HMOO-AOS, a hybrid algorithm integrating six metaheuristic operators under an NSGA-II framework with an Upper Confidence Bound-based Adaptive Operator Selection. Experiments on datasets of up to seven instances demonstrate statistically significant improvements (p<0.05) in solution quality, skill coverage, and computational efficiency compared to NSGA-II, NSGA-III, and MOEA/D variants, with computational complexity OG·N·(M+logN) (time complexity), O(N·L) (space complexity). A cloud-integrated system architecture is also proposed to contextualize the framework within real-world solar inspection operations, supporting real-time data integration, dynamic rescheduling, and mobile workforce coordination. These contributions provide scalable, practical tools for solar operators, maintenance planners, and energy system managers, establishing a robust and adaptive approach to intelligent inspection planning in renewable energy operations. Full article
(This article belongs to the Special Issue Advances in Operations and Production Management Systems)
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22 pages, 2456 KB  
Article
An Ensemble of Heuristic Adaptive Contract Net Protocol for Efficient Dynamic Data Relay Satellite Scheduling Problem
by Manyi Liu, Guohua Wu, Yi Gu and Qizhang Luo
Aerospace 2025, 12(8), 749; https://doi.org/10.3390/aerospace12080749 - 21 Aug 2025
Cited by 1 | Viewed by 645
Abstract
Task scheduling in data relay satellite networks (DRSNs) is subject to dynamic disruptions such as resource failures, sudden surges in task demands, and variations in service duration requirements. These disturbances may degrade the performance of pre-established scheduling plans. To improve adaptability and robustness [...] Read more.
Task scheduling in data relay satellite networks (DRSNs) is subject to dynamic disruptions such as resource failures, sudden surges in task demands, and variations in service duration requirements. These disturbances may degrade the performance of pre-established scheduling plans. To improve adaptability and robustness under such uncertainties, this paper presents a dynamic scheduling model for DRSN that integrates comprehensive task constraints and link connectivity requirements. The model aims to maximize overall task utility while minimizing deviations from the original schedule. To efficiently solve this problem, an ensemble heuristic adaptive contract net protocol (EH-ACNP) is developed, which supports dynamic scheduling strategy adaptation and efficient rescheduling through iterative negotiations. Extensive simulation results show that, in scenarios with sudden task surges, the proposed method achieves a 3.1% improvement in yield compared to the state-of-the-art dynamic scheduling algorithm HMCNP, and it also outperforms HMCNP in scenarios involving resource interruptions. Sensitivity analysis further indicates that the algorithm maintains strong robustness when the disposal rate parameter exceeds 0.2. These results highlight the practical potential of the EH-ACNP for dynamic scheduling in complex and uncertain DRSN environments. Full article
(This article belongs to the Section Astronautics & Space Science)
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31 pages, 3493 KB  
Article
Integrated Process Planning and Scheduling Framework Using an Optimized Rule-Mining Approach for Smart Manufacturing
by Syeda Marzia, Ahmed Azab and Alejandro Vital-Soto
Mathematics 2025, 13(16), 2605; https://doi.org/10.3390/math13162605 - 14 Aug 2025
Viewed by 2165
Abstract
Manufacturing industries are undergoing a significant transformation toward Smart Manufacturing (SM) to meet the ever-evolving demands for customized products. A major obstacle in this transition is the integration of Computer-Aided Process Planning (CAPP) with Scheduling. This integration poses challenges because of conflicting objectives [...] Read more.
Manufacturing industries are undergoing a significant transformation toward Smart Manufacturing (SM) to meet the ever-evolving demands for customized products. A major obstacle in this transition is the integration of Computer-Aided Process Planning (CAPP) with Scheduling. This integration poses challenges because of conflicting objectives that must be balanced, resulting in the Integrated Process Planning and Scheduling problem. In response to these challenges, this research introduces a novel hybridized machine learning optimization approach designed to assign and sequence setups in Dynamic Flexible Job Shop environments via dispatching rule mining, accounting for real-time disruptions such as machine breakdowns. This approach connects CAPP and scheduling by considering setups as dispatching units, ultimately reducing makespan and improving manufacturing flexibility. The problem is modeled as a Dynamic Flexible Job Shop problem. It is tackled through a comprehensive methodology that combines mathematical programming, heuristic techniques, and the creation of a robust dataset capturing priority relationships among setups. Empirical results demonstrate that the proposed model achieves a 42.6% reduction in makespan, improves schedule robustness by 35%, and reduces schedule variability by 27% compared to classical dispatching rules. Additionally, the model achieves an average prediction accuracy of 92% on unseen instances, generating rescheduling decisions within seconds, which confirms its suitability for real-time Smart Manufacturing applications. Full article
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33 pages, 2191 KB  
Article
Aircraft Routing and Crew Pairing Solutions: Robust Integrated Model Based on Multi-Agent Reinforcement Learning
by Chengjin Ding, Yuzhen Guo, Jianlin Jiang, Wenbin Wei and Weiwei Wu
Aerospace 2025, 12(5), 444; https://doi.org/10.3390/aerospace12050444 - 16 May 2025
Viewed by 2518
Abstract
Every year, airlines invest considerable resources in recovering from irregular operations caused by delays and disruptions to aircraft and crew. Consequently, the need to reschedule aircraft and crew to better address these problems has become pressing. The airline scheduling problem comprises two stages—that [...] Read more.
Every year, airlines invest considerable resources in recovering from irregular operations caused by delays and disruptions to aircraft and crew. Consequently, the need to reschedule aircraft and crew to better address these problems has become pressing. The airline scheduling problem comprises two stages—that is, the Aircraft-Routing Problem (ARP) and the Crew-Pairing Problem (CPP). While the ARP and CPP have traditionally been solved sequentially, such an approach fails to capture their interdependencies, often compromising the robustness of aircraft and crew schedules in the face of disruptions. However, existing integrated ARP and CPP models often apply static rules for buffer time allocation, which may result in excessive and ineffective long-buffer connections. To bridge these gaps, we propose a robust integrated ARP and CPP model with two key innovations: (1) the definition of new critical connections (NCCs), which combine structural feasibility with data-driven delay risk; and (2) a spatiotemporal delay-prediction module that quantifies connection vulnerability. The problem is formulated as a sequential decision-making process and solved via a novel multi-agent reinforcement learning algorithm. Numerical results demonstrate that the novel method outperforms prior methods in the literature in terms of solving speed and can also enhance planning robustness. This, in turn, can enhance both operational profitability and passenger satisfaction. Full article
(This article belongs to the Section Air Traffic and Transportation)
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30 pages, 4768 KB  
Article
Dynamic Scheduling in Identical Parallel-Machine Environments: A Multi-Purpose Intelligent Utility Approach
by Mahmut İbrahim Ulucak and Hadi Gökçen
Appl. Sci. 2025, 15(5), 2483; https://doi.org/10.3390/app15052483 - 25 Feb 2025
Viewed by 2028
Abstract
This paper presents a robust and adaptable framework for predictive–reactive rescheduling in identical parallel-machine environments. The proposed Multi-Purpose Intelligent Utility (MIU) methodology utilizes heuristic methods to efficiently address the computational challenges associated with NP-hard scheduling problems. By incorporating 13 diverse dispatching rules, the [...] Read more.
This paper presents a robust and adaptable framework for predictive–reactive rescheduling in identical parallel-machine environments. The proposed Multi-Purpose Intelligent Utility (MIU) methodology utilizes heuristic methods to efficiently address the computational challenges associated with NP-hard scheduling problems. By incorporating 13 diverse dispatching rules, the MIU framework provides a flexible and adaptive approach to balancing critical production objectives. It effectively minimizes total weighted tardiness and the number of tardy jobs while maintaining key performance metrics like stability, robustness, and nervousness. In dynamic manufacturing environments, schedule congestion and unforeseen disruptions often lead to inefficiencies and delays. Unlike traditional event-driven approaches, MIU adopts a periodic rescheduling strategy, enabling proactive adaptation to evolving production conditions. Comprehensive rescheduling ensures system-wide adjustments to disruptions, such as stochastic changes in processing times and rework requirements, without sacrificing overall performance. Empirical evaluations show that MIU significantly outperforms conventional methods, reducing total weighted tardiness by 50% and the number of tardy jobs by 27% on average across various scenarios. Furthermore, this study introduces novel quantifications for nervousness, expanding the scope of stability and robustness evaluations in scheduling research. This work contributes to the ongoing discourse on scheduling methodologies by bridging theoretical research with practical industrial applications, particularly in high-stakes production settings. By addressing the trade-offs between improving the objective function or improving the rescheduling performance, MIU provides a comprehensive solution framework that enhances operational performance and adaptability in complex manufacturing environments. Full article
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23 pages, 3835 KB  
Article
Discrete Multi-Objective Grey Wolf Algorithm Applied to Dynamic Distributed Flexible Job Shop Scheduling Problem with Variable Processing Times
by Jiapeng Chen, Chun Wang, Binzi Xu and Sheng Liu
Appl. Sci. 2025, 15(5), 2281; https://doi.org/10.3390/app15052281 - 20 Feb 2025
Viewed by 1300
Abstract
Uncertainty in processing times is a key issue in distributed production; it severely affects scheduling accuracy. In this study, we investigate a dynamic distributed flexible job shop scheduling problem with variable processing times (DDFJSP-VPT), in which the processing time follows a normal distribution. [...] Read more.
Uncertainty in processing times is a key issue in distributed production; it severely affects scheduling accuracy. In this study, we investigate a dynamic distributed flexible job shop scheduling problem with variable processing times (DDFJSP-VPT), in which the processing time follows a normal distribution. First, the mathematical model is established by simultaneously considering the makespan, tardiness, and total factory load. Second, a chance-constrained approach is employed to predict uncertain processing times to generate a robust initial schedule. Then, a heuristic scheduling method which involves a left-shift strategy, an insertion-based local adjustment strategy, and a DMOGWO-based global rescheduling strategy is developed to dynamically adjust the scheduling plan in response to the context of uncertainty. Moreover, a hybrid initialization scheme, discrete crossover, and mutation operations are designed to generate a high-quality initial population and update the wolf pack, enabling GWO to effectively solve the distributed flexible job shop scheduling problem. Based on the parameter sensitivity study and a comparison with four algorithms, the algorithm’s stability and effectiveness in both static and dynamic environments are demonstrated. Finally, the experimental results show that our method can achieve much better performance than other rules-based reactive scheduling methods and the hybrid-shift strategy. The utility of the prediction strategy is also validated. Full article
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39 pages, 6324 KB  
Article
Solving Dynamic Multi-Objective Flexible Job Shop Scheduling Problems Using a Dual-Level Integrated Deep Q-Network Approach
by Hua Xu, Jianlu Zheng, Lingxiang Huang, Juntai Tao and Chenjie Zhang
Processes 2025, 13(2), 386; https://doi.org/10.3390/pr13020386 - 31 Jan 2025
Cited by 3 | Viewed by 2626
Abstract
Economic performance in modern manufacturing enterprises is often influenced by random dynamic events, requiring real-time scheduling to manage multiple conflicting production objectives simultaneously. However, traditional scheduling methods often fall short due to their limited responsiveness in dynamic environments. To address this challenge, this [...] Read more.
Economic performance in modern manufacturing enterprises is often influenced by random dynamic events, requiring real-time scheduling to manage multiple conflicting production objectives simultaneously. However, traditional scheduling methods often fall short due to their limited responsiveness in dynamic environments. To address this challenge, this paper proposes an innovative online rescheduling framework called the Dual-Level Integrated Deep Q-Network (DLIDQN). This framework is designed to solve the dynamic multi-objective flexible job shop scheduling problem (DMOFJSP), which is affected by six types of dynamic events: new job insertion, job operation modification, job deletion, machine addition, machine tool replacement, and machine breakdown. The optimization focuses on three key objectives: minimizing makespan, maximizing average machine utilization (Uave), and minimizing average job tardiness rate (TRave). The DLIDQN framework leverages a hierarchical reinforcement learning approach and consists of two integrated IDQN-based agents. The high-level IDQN serves as the decision-maker during rescheduling, implementing dual-level decision-making by dynamically selecting optimization objectives based on the current system state and guiding the low-level IDQN’s actions. To meet diverse optimization requirements, two reward mechanisms are designed, focusing on job tardiness and machine utilization, respectively. The low-level IDQN acts as the executor, selecting the best scheduling rules to achieve the optimization goals determined by the high-level agent. To improve scheduling adaptability, nine composite scheduling rules are introduced, enabling the low-level IDQN to flexibly choose strategies for job sequencing and machine assignment, effectively addressing both sub-tasks to achieve optimal scheduling performance. Additionally, a local search algorithm is incorporated to further enhance efficiency by optimizing idle time between jobs. The numerical experimental results show that in 27 test scenarios, the DLIDQN framework consistently outperforms all proposed composite scheduling rules in terms of makespan, surpasses the widely used single scheduling rules in 26 instances, and always exceeds other reinforcement learning-based methods. Regarding the Uave metric, the framework demonstrates superiority in 21 instances over all composite scheduling rules and maintains a consistent advantage over single scheduling rules and other RL-based strategies. For the TRave metric, DLIDQN outperforms composite and single scheduling rules in 20 instances and surpasses other RL-based methods in 25 instances. Specifically, compared to the baseline methods, our model achieves maximum performance improvements of approximately 37%, 34%, and 30% for the three objectives, respectively. These results validate the robustness and adaptability of the proposed framework in dynamic manufacturing environments and highlight its significant potential to enhance scheduling efficiency and economic benefits. Full article
(This article belongs to the Section Automation Control Systems)
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21 pages, 2859 KB  
Article
Energy-Saving Scheduling for Flexible Job Shop Problem with AGV Transportation Considering Emergencies
by Hongliang Zhang, Chaoqun Qin, Wenhui Zhang, Zhenxing Xu, Gongjie Xu and Zhenhua Gao
Systems 2023, 11(2), 103; https://doi.org/10.3390/systems11020103 - 13 Feb 2023
Cited by 19 | Viewed by 3955
Abstract
Emergencies such as machine breakdowns and rush orders greatly affect the production activities of manufacturing enterprises. How to deal with the rescheduling problem after emergencies have high practical value. Meanwhile, under the background of intelligent manufacturing, automatic guided vehicles are gradually emerging in [...] Read more.
Emergencies such as machine breakdowns and rush orders greatly affect the production activities of manufacturing enterprises. How to deal with the rescheduling problem after emergencies have high practical value. Meanwhile, under the background of intelligent manufacturing, automatic guided vehicles are gradually emerging in enterprises. To deal with the disturbances in flexible job shop scheduling problem with automatic guided vehicle transportation, a mixed-integer linear programming model is established. According to the traits of this model, an improved NSGA-II is designed, aiming at minimizing makespan, energy consumption and machine workload deviation. To improve solution qualities, the local search operator based on a critical path is designed. In addition, an improved crowding distance calculation method is used to reduce the computation complexity of the algorithm. Finally, the validity of the improvement strategies is tested, and the robustness and superiority of the proposed algorithm are verified by comparing it with NSGA, NSGA-II and SPEA2. Full article
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12 pages, 1528 KB  
Article
A Robust Model for Portfolio Management of Microgrid Operator in the Balancing Market
by Meysam Khojasteh, Pedro Faria, Fernando Lezama and Zita Vale
Energies 2023, 16(4), 1700; https://doi.org/10.3390/en16041700 - 8 Feb 2023
Cited by 2 | Viewed by 1990
Abstract
The stochastic nature of renewable energy resources and consumption has the potential to threaten the balance between generation and consumption as well as to cause instability in power systems. The microgrid operators (MGOs) are financially responsible for compensating for the imbalance of power [...] Read more.
The stochastic nature of renewable energy resources and consumption has the potential to threaten the balance between generation and consumption as well as to cause instability in power systems. The microgrid operators (MGOs) are financially responsible for compensating for the imbalance of power within their portfolio. The imbalance of power can be supplied by rescheduling flexible resources or participating in the balancing market. This paper presents a robust optimization (RO)-based model to maintain the balance of a portfolio according to uncertainties in renewable power generation and consumption. Furthermore, load reduction (LR) and battery energy storage (BES) are considered flexible resources of the MGO on the consumption side. The model is formulated based on the minimax decision rule that determines the minimum cost of balancing based on the worst-case realizations of uncertain parameters. Through the strong duality theory and big-M theory, the proposed minimax model is transformed into a single-level linear maximization problem. The proposed model is tested on a six-node microgrid test system. The main contributions of the proposed model are presenting a robust model for portfolio management of MGO and using BES and LR to improve the flexibility of microgrid. Simulation results demonstrate that using LR and BES could decrease the balancing cost. However, the optimal portfolio management to compensate for the imbalance of power is highly dependent on the risk preferences of MGO. Full article
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20 pages, 1721 KB  
Article
Rescheduling Urban Rail Transit Trains to Serve Passengers from Uncertain Delayed High-Speed Railway Trains
by Wanqi Wang, Yun Bao and Sihui Long
Sustainability 2022, 14(9), 5718; https://doi.org/10.3390/su14095718 - 9 May 2022
Cited by 5 | Viewed by 2660
Abstract
This paper develops a multi-objective mixed-integer linear programming model for the problem of robust rescheduling for capacitated urban rail transit (URT) trains to serve passengers from delayed high-speed railway (HSR) trains. The capacity of each extra train is not assumed to be unlimited [...] Read more.
This paper develops a multi-objective mixed-integer linear programming model for the problem of robust rescheduling for capacitated urban rail transit (URT) trains to serve passengers from delayed high-speed railway (HSR) trains. The capacity of each extra train is not assumed to be unlimited in this paper. Robust passenger assignment constraints are developed to ensure that delayed passengers can board the URT trains under different random delay scenarios of HSR operations. Robust dispatching constraints of URT trains are designed for a stable disrupting number of URT trains across different scenarios. The multi-objective model is used to maximize the number of expected transported passengers and minimize the number of extra trains and operation-ending time of all extra trains. An iterative solution approach based on a revised version of the epsilon-constraint method combined with the weighted-sum method is designed for the computation of the multi-objective model. Computational experiments are performed on the Beijing URT lines and the Beijing-Shanghai HSR line. We evaluate the impact of the robustness constraints of passenger assignment and the number of extra trains to ensure that the number of trains are maintained and the passengers can successfully take the trains during different delayed scenarios. Full article
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17 pages, 1955 KB  
Article
Dealing with Uncertainty in the MRCPSP/Max Using Discrete Differential Evolution and Entropy
by Angela Hsiang-Ling Chen, Yun-Chia Liang and José David Padilla
Appl. Sci. 2022, 12(6), 3049; https://doi.org/10.3390/app12063049 - 16 Mar 2022
Cited by 1 | Viewed by 2377
Abstract
In this paper, we investigate the characterization of MRCPSP/max under uncertainty conditions and emphasize managerial ability to recognize and handle positively disruptive events. This proposition is then demonstrated using the entropy approach to find disruptive events and response time intervals. The problem is [...] Read more.
In this paper, we investigate the characterization of MRCPSP/max under uncertainty conditions and emphasize managerial ability to recognize and handle positively disruptive events. This proposition is then demonstrated using the entropy approach to find disruptive events and response time intervals. The problem is solved using a resilient characteristic of the three-stage procedure gauged by schedule robustness and adaptivity; the resulting schedule absorbs the impact of an unexpected event without rescheduling during execution. The use of the differential evolution algorithm, known as DDE, in a discrete manner is proposed and evaluated against the best known optima (BKO). Our findings indicate the DDE is effective overall; moreover, compared against the BKO for every stage, the most significant difference is that the stability of the solutions provided by DDE under the three-stage framework proves to be sufficiently robust when practitioners add response times at certain range levels, in this case from 8% to 15%. Full article
(This article belongs to the Topic Soft Computing)
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18 pages, 2141 KB  
Article
Rescheduling Plan Optimization of Underground Mine Haulage Equipment Based on Random Breakdown Simulation
by Ning Li, Shuzhao Feng, Tao Lei, Haiwang Ye, Qizhou Wang, Liguan Wang and Mingtao Jia
Sustainability 2022, 14(6), 3448; https://doi.org/10.3390/su14063448 - 15 Mar 2022
Cited by 5 | Viewed by 2859
Abstract
Due to production space and operating environment requirements, mine production equipment often breaks down, seriously affecting the mine’s production schedule. To ensure the smooth completion of the haulage operation plan under abnormal conditions, a model of the haulage equipment rescheduling plan based on [...] Read more.
Due to production space and operating environment requirements, mine production equipment often breaks down, seriously affecting the mine’s production schedule. To ensure the smooth completion of the haulage operation plan under abnormal conditions, a model of the haulage equipment rescheduling plan based on the random simulation of equipment breakdowns is established in this paper. The model aims to accomplish both the maximum completion rate of the original mining plan and the minimum fluctuation of the ore grade during the rescheduling period. This model is optimized by improving the wolf colony algorithm and changing the location update formula of the individuals in the wolf colony. Then, the optimal model solution can be used to optimize the rescheduling of the haulage plan by considering equipment breakdowns. The application of the proposed method in an underground mine revealed that the completion rate of the mine’s daily mining plan reached 83.40% without increasing the amount of equipment, while the ore quality remained stable. Moreover, the improved optimization algorithm converged quickly and was characterized by high robustness. Full article
(This article belongs to the Topic Industrial Engineering and Management)
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24 pages, 5451 KB  
Article
Increasing Resilience of Production Systems by Integrated Design
by Steffen Ihlenfeldt, Tim Wunderlich, Marian Süße, Arvid Hellmich, Christer-Clifford Schenke, Ken Wenzel and Sarah Mater
Appl. Sci. 2021, 11(18), 8457; https://doi.org/10.3390/app11188457 - 12 Sep 2021
Cited by 18 | Viewed by 5126
Abstract
The paper presents a framework for considering resilience as an integrated aspect in the design of manufacturing systems. The framework comprises methods for the assessment of resilience, supply chain and production planning, flexible execution and control as well as modular and skill-based methods [...] Read more.
The paper presents a framework for considering resilience as an integrated aspect in the design of manufacturing systems. The framework comprises methods for the assessment of resilience, supply chain and production planning, flexible execution and control as well as modular and skill-based methods for automation systems. A basic classification of risk categories and their impacts on manufacturing environments is given so that a concept of reconfigurable and robust production systems can be derived. Based on this, main characteristics and concepts of resilience are applied to manufacturing systems. As a lever of increased resilience on business and supply chain level, options for synchronized production planning are presented in a discrete event simulation. Furthermore, a concept to increase resilience on the level of business process execution is investigated, allowing manufacturing tasks to be rescheduled during runtime using a declarative approach to amend conventional business process models. Full article
(This article belongs to the Special Issue Focus on Integrated Collaborative Systems for Smart Factory)
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18 pages, 4448 KB  
Article
Optimal Cleaning Cycle Scheduling under Uncertain Conditions: A Flexibility Analysis on Heat Exchanger Fouling
by Alessandro Di Pretoro, Francesco D’Iglio and Flavio Manenti
Processes 2021, 9(1), 93; https://doi.org/10.3390/pr9010093 - 4 Jan 2021
Cited by 16 | Viewed by 3428
Abstract
Fouling is a substantial economic, energy, and safety issue for all the process industry applications, heat transfer units in particular. Although this phenomenon can be mitigated, it cannot be avoided and proper cleaning cycle scheduling is the best way to deal with it. [...] Read more.
Fouling is a substantial economic, energy, and safety issue for all the process industry applications, heat transfer units in particular. Although this phenomenon can be mitigated, it cannot be avoided and proper cleaning cycle scheduling is the best way to deal with it. After thorough literature research about the most reliable fouling model description, cleaning procedures have been optimized by minimizing the Time Average Losses (TAL) under nominal operating conditions according to the well-established procedure. For this purpose, different cleaning actions, namely chemical and mechanical, have been accounted for. However, this procedure is strictly related to nominal operating conditions therefore perturbations, when present, could considerably compromise the process profitability due to unexpected shutdown or extraordinary maintenance operations. After a preliminary sensitivity analysis, the uncertain variables and the corresponding disturbance likelihood were estimated. Hence, cleaning cycles were rescheduled on the basis of a stochastic flexibility index for different probability distributions to show how the uncertainty characterization affects the optimal time and economic losses. A decisional algorithm was finally conceived in order to assess the best number of chemical cleaning cycles included in a cleaning supercycle. In conclusion, this study highlights how optimal scheduling is affected by external perturbations and provides an important tool to the decision-maker in order to make a more conscious design choice based on a robust multi-criteria optimization. Full article
(This article belongs to the Special Issue Process Design and Sustainable Development)
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