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Search Results (112)

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Keywords = renewable syngas production

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15 pages, 1356 KB  
Article
Syngas Production and Heavy Metals Distribution During the Gasification of Biomass from Phytoremediation Poplar Prunings: A Case Study
by Enrico Paris, Debora Mignogna, Cristina Di Fiore, Pasquale Avino, Domenico Borello, Luigi Iannitti, Monica Carnevale and Francesco Gallucci
Appl. Sci. 2026, 16(2), 682; https://doi.org/10.3390/app16020682 - 8 Jan 2026
Viewed by 141
Abstract
The present study investigates the potential of poplar (Populus spp.) biomass from phytoremediation plantations as a feedstock for downdraft fixed bed gasification. The biomass was characterized in terms of moisture, ash content, elemental composition (C, H, N, O), and calorific values (HHV [...] Read more.
The present study investigates the potential of poplar (Populus spp.) biomass from phytoremediation plantations as a feedstock for downdraft fixed bed gasification. The biomass was characterized in terms of moisture, ash content, elemental composition (C, H, N, O), and calorific values (HHV and LHV), confirming its suitability for thermochemical conversion. Gasification tests yielded a volumetric syngas production of 1.79 Nm3 kg−1 biomass with an average composition of H2 14.58 vol%, CO 16.68 vol%, and CH4 4.74 vol%, demonstrating energy content appropriate for both thermal and chemical applications. Alkali and alkaline earth metals (AAEM), particularly Ca (273 mg kg−1) and Mg (731 mg kg−1), naturally present enhanced tar reforming and promoted reactive gas formation, whereas heavy metals such as Cd (0.27 mg kg−1), Pb (0.02 mg kg−1), and Bi (0.01 mg kg−1) were detected only in trace amounts, posing minimal environmental risk. The results indicate that poplar pruning residues from phytoremediation sites can be a renewable and sustainable energy resource, transforming a waste stream into a process input. In this perspective, the integration of soil remediation with syngas production constitutes a tangible model of circular economy, based on the efficient use of resources through the synergy between environmental remediation and the valorization and sustainable management of marginal biomass—i.e., pruning residues—generating environmental, energetic, and economic benefits along the entire value chain. Full article
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16 pages, 1623 KB  
Article
Hydrothermal Carbonization of Fish Waste: A Sustainable Pathway for Valorization and Resource Recovery
by Carmen María Álvez-Medina, Sergio Nogales-Delgado, Beatriz Ledesma Cano, Vicente Montes-Jiménez and Silvia Román Suero
Clean Technol. 2026, 8(1), 4; https://doi.org/10.3390/cleantechnol8010004 - 4 Jan 2026
Viewed by 207
Abstract
Fisheries and aquaculture residues pose escalating environmental challenges due to their high moisture content, nutrient loads, and pollutant potential when improperly managed. Conventional valorization routes, such as fishmeal, fish oil, and silage, offer partial mitigation but remain limited in scalability, conversion efficiency, and [...] Read more.
Fisheries and aquaculture residues pose escalating environmental challenges due to their high moisture content, nutrient loads, and pollutant potential when improperly managed. Conventional valorization routes, such as fishmeal, fish oil, and silage, offer partial mitigation but remain limited in scalability, conversion efficiency, and environmental performance. In this study, fish processing residues were subjected to hydrothermal carbonization (HTC) under controlled subcritical conditions (180–220 °C), along with a high-severity catalytic run (325 °C) using sodium bicarbonate (NaHCO3) as an additive. The latter condition exceeded the typical HTC range and entered the subcritical hydrothermal liquefaction (HTL) regime. The resulting solid, liquid, and gaseous fractions were comprehensively characterized to assess their energy potential, chemical composition, and reactivity. Hydrochars achieved higher heating values (HHVs) ranging from 14.2 to 25.7 MJ/kg. These results underscore their suitability as renewable solid fuels. The gas products were dominated by CO2 under standard HTC conditions. In contrast, the catalytic run in the subcritical HTL regime achieved a hydrogen enrichment of up to 30 vol.%, demonstrating the efficacy of NaHCO3 in promoting the water-gas shift reaction. Subsequent air gasification confirmed the high reactivity of the hydrochars, producing syngas enriched in H2 and CO at elevated temperatures. Overall, this study demonstrates a scalable multiproduct valorization route for fishery residues, supporting circular bioeconomy strategies and contributing to the achievement of UN Sustainable Development Goals (SDGs 7, 12, and 13). Full article
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29 pages, 4821 KB  
Article
Production of SNG from Biomass Using a Commercial-Scale Fluidized Bed Gasifier Integrated with Water Electrolysis
by Tomasz Marcin Chmielniak, Tadeusz Jan Chmielniak, Tomasz Iluk, Tomasz Billig and Leszek Stepien
Energies 2026, 19(1), 253; https://doi.org/10.3390/en19010253 - 2 Jan 2026
Viewed by 326
Abstract
Biomass gasification, as a thermochemical process, has attracted growing interest due to the increasing popularity of biofuel production based on syngas or pure hydrogen. Moreover, when integrated with CO2 capture, this method of producing gaseous fuels can achieve negative CO2 emissions, [...] Read more.
Biomass gasification, as a thermochemical process, has attracted growing interest due to the increasing popularity of biofuel production based on syngas or pure hydrogen. Moreover, when integrated with CO2 capture, this method of producing gaseous fuels can achieve negative CO2 emissions, making it competitive with other production systems based on either fossil or renewable sources. This paper presents the results of a process and economic analysis of synthetic natural gas (SNG) production systems integrated with a commercial fluidized-bed gasification reactor based on Synthesis Energy Systems (SES) technology. The study examines the potential integration of the system with a water electrolyzer at two levels of coupling: one providing oxygen for the gasification process, and the other eliminating the need for CO2 separation before the SNG synthesis stage. Using a single gasification unit with a raw biomass feed rate of 60 t/h, the system produces 188 t/d of SNG. Integration with a water electrolyzer increases SNG production to 259 and 621 t/d. For cases without electrolyzer integration and under the assumption of zero emissions from biomass processing, the application of CO2 separation enables the achievement of negative CO2 emissions. This creates an opportunity for additional revenue from the sale of CO2 emission allowances, which can significantly reduce SNG production costs. In this analysis, the break-even CO2 price, above which the SNG production cost becomes negative, is USD 251/t CO2. In systems integrated with water electrolysis, the cost and carbon footprint of the electricity consumed in the electrochemical water-splitting process have a decisive impact on both the overall SNG production cost and its carbon intensity. Full article
(This article belongs to the Topic Advanced Bioenergy and Biofuel Technologies)
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28 pages, 1477 KB  
Review
Solar-Assisted Thermochemical Valorization of Agro-Waste to Biofuels: Performance Assessment and Artificial Intelligence Application Review
by Balakrishnan Varun Kumar, Sassi Rekik, Delmaria Richards and Helmut Yabar
Waste 2026, 4(1), 2; https://doi.org/10.3390/waste4010002 - 31 Dec 2025
Viewed by 286
Abstract
The rapid growth and seasonal availability of agricultural materials, such as straws, stalks, husks, shells, and processing wastes, present both a disposal challenge and an opportunity for renewable fuel production. Solar-assisted thermochemical conversion, such as solar-driven pyrolysis, gasification, and hydrothermal routes, provides a [...] Read more.
The rapid growth and seasonal availability of agricultural materials, such as straws, stalks, husks, shells, and processing wastes, present both a disposal challenge and an opportunity for renewable fuel production. Solar-assisted thermochemical conversion, such as solar-driven pyrolysis, gasification, and hydrothermal routes, provides a pathway to produce bio-oils, syngas, and upgraded chars with substantially reduced fossil energy inputs compared to conventional thermal systems. Recent experimental research and plant-level techno-economic studies suggest that integrating concentrated solar thermal (CSP) collectors, falling particle receivers, or solar microwave hybrid heating with thermochemical reactors can reduce fossil auxiliary energy demand and enhance life-cycle greenhouse gas (GHG) performance. The primary challenges are operational intermittency and the capital costs of solar collectors. Alongside, machine learning (ML) and AI tools (surrogate models, Bayesian optimization, physics-informed neural networks) are accelerating feedstock screening, process control, and multi-objective optimization, significantly reducing experimental burden and improving the predictability of yields and emissions. This review presents recent experimental, modeling, and techno-economic literature to propose a unified classification of feedstocks, solar-integration modes, and AI roles. It reveals urgent research needs for standardized AI-ready datasets, long-term field demonstrations with thermal storage (e.g., integrating PCM), hybrid physics-ML models for interpretability, and region-specific TEA/LCA frameworks, which are most strongly recommended. Data’s reporting metrics and a reproducible dataset template are provided to accelerate translation from laboratory research to farm-level deployment. Full article
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16 pages, 2477 KB  
Article
Harnessing an Invasive Species’ Waste for Syngas Production: Fast Pyrolysis of Rosehip Seeds in a Bubbling Fluidized Bed
by Rodrigo Torres-Sciancalepore, Daniela Zalazar-García, Rosa Rodriguez, Gastón Fouga and Germán Mazza
ChemEngineering 2025, 9(6), 146; https://doi.org/10.3390/chemengineering9060146 - 17 Dec 2025
Viewed by 335
Abstract
This study examines the fast pyrolysis of rosehip seed waste (RSW) in a fluidized bed reactor, evaluating its potential for syngas production and effective waste valorization. The fluidization behavior of sand/RSW mixtures was characterized by determining the minimum fluidization velocity (Umf) [...] Read more.
This study examines the fast pyrolysis of rosehip seed waste (RSW) in a fluidized bed reactor, evaluating its potential for syngas production and effective waste valorization. The fluidization behavior of sand/RSW mixtures was characterized by determining the minimum fluidization velocity (Umf) from pressure drop measurements. Umf increased with RSW content, ranging from 0.227 to 0.257 m/s. Fluid-dynamic tests conducted in an acrylic prototype assessed bed expansion and mixing, showing stable fluidization at 10% RSW concentration without axial slugging. The bed expanded to 68% above the fixed-bed height, while bubble formation promoted uniform mixing and prevented solid segregation. Pyrolysis experiments were performed in a steel reactor using a nitrogen flow three times the Umf, an initial bed height of 2.5 cm, and a 10% RSW mixture. The reactor operated between 400 and 600 °C, and syngas composition was analyzed. At 600 °C, carbon monoxide and hydrogen yields reached 13.868 mmol/gRSW and 7.914 mmol/gRSW, respectively—values notably higher than those obtained under slow pyrolysis conditions. These findings demonstrate that high-efficiency fluidized bed technology provides a sustainable pathway to convert invasive biomass into clean syngas, integrating waste mitigation with renewable energy generation. Full article
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19 pages, 1716 KB  
Article
Life Cycle Assessment of Greenhouse Gas Emissions in Hydrogen Production via High-Calorific Mixed Waste Gasification
by Geonyong Kim, Yeongsu Park and Jae-Hoi Gu
Sustainability 2025, 17(22), 10308; https://doi.org/10.3390/su172210308 - 18 Nov 2025
Viewed by 927
Abstract
This study evaluates the environmental sustainability of hydrogen production from high-calorific mixed waste gasification through a Gate-to-Gate (GtG) Life Cycle Assessment (LCA) based on operational data from a 2 TPD pilot plant. The Global Warming Potential (GWP) was calculated to be 9.80 kg [...] Read more.
This study evaluates the environmental sustainability of hydrogen production from high-calorific mixed waste gasification through a Gate-to-Gate (GtG) Life Cycle Assessment (LCA) based on operational data from a 2 TPD pilot plant. The Global Warming Potential (GWP) was calculated to be 9.80 kg CO2-eq per kg of H2 produced. A contribution analysis identified the primary environmental hotspots as external electricity consumption (37.0%), chelated iron production for syngas cleaning (19.5%), externally supplied oxygen 18.6%), and plant construction (12.3%). A comparative analysis, contextualized within South Korea’s energy structure, demonstrates this GWP is competitive with regionally contextualized Steam Methane Reforming (SMR) and lower than coal gasification. Furthermore, a scenario analysis based on national energy policies reveals a clear pathway for GWP reduction. Aligning with the 2030 renewable energy target (20% RE share) reduces the GWP to 9.14 kg CO2-eq, while a full transition to 100% wind power lowers it to 6.27 kg CO2-eq. These findings establish this Waste-to-Hydrogen (WtH) technology as a promising transitional solution that simultaneously valorizes problematic waste. This research provides a critical empirical benchmark for the technology’s commercialization and establishes an internationally transferable framework. It confirms that the technology’s ultimate environmental sustainability is intrinsically linked to the decarbonization of the local electricity grid. Full article
(This article belongs to the Section Energy Sustainability)
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18 pages, 2309 KB  
Article
Kinetic Study on Pyrolysis of Tung Seed Shells and In Situ Characterization by Using TG–FTIR Analysis
by Yiju Liao and Kai Huang
Energies 2025, 18(21), 5842; https://doi.org/10.3390/en18215842 - 5 Nov 2025
Viewed by 420
Abstract
This study investigates the pyrolysis behavior of tung seed shells (TSSs), an underutilized lignocellulosic residue from Vernicia fordii, using thermogravimetric analysis (TGA) and in situ TG–FTIR spectroscopy. The thermal decomposition process was found to occur in multiple stages, corresponding to the sequential [...] Read more.
This study investigates the pyrolysis behavior of tung seed shells (TSSs), an underutilized lignocellulosic residue from Vernicia fordii, using thermogravimetric analysis (TGA) and in situ TG–FTIR spectroscopy. The thermal decomposition process was found to occur in multiple stages, corresponding to the sequential degradation of hemicellulose, cellulose, and lignin. Particle size and heating rate strongly influenced the decomposition profile, with finer particles exhibiting enhanced devolatilization due to improved heat and mass transfer. Kinetic analysis using the Coats–Redfern, Doyle, and Kissinger methods revealed apparent activation energies ranging from 30 to 122 kJ/mol, consistent with typical values for lignocellulosic biomass. The evolution of gaseous species, including CO, CO2, and CH4, throughout all pyrolysis stages confirms the potential of TSSs for bio-syngas and biochar production. These findings provide new insights into the kinetic and mechanistic characteristics of tung seed shell pyrolysis and support its application as a renewable feedstock for sustainable bioenergy generation. Full article
(This article belongs to the Special Issue Biomass to Liquid Fuels)
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21 pages, 412 KB  
Review
The Effects of Biosyngas and Biogas on the Operation of Dual-Fuel Diesel Engines: A Review
by Wenbo Ai and Haeng Muk Cho
Energies 2025, 18(21), 5810; https://doi.org/10.3390/en18215810 - 4 Nov 2025
Viewed by 694
Abstract
To address the dual challenges of fossil fuel depletion and environmental pollution, developing clean, renewable alternative fuels is an urgent need. Biomass gas, including biomass syngas and biogas, offers significant potential as an internal combustion engine alternative fuel due to its widespread availability [...] Read more.
To address the dual challenges of fossil fuel depletion and environmental pollution, developing clean, renewable alternative fuels is an urgent need. Biomass gas, including biomass syngas and biogas, offers significant potential as an internal combustion engine alternative fuel due to its widespread availability and carbon-neutral properties. This review summarizes research on biomass gas application in dual-fuel diesel engines. Firstly, biosyngas and biogas production methods, characteristics, and purification needs are detailed, highlighting gas composition variability as a key factor impacting engine performance. Secondly, dual-fuel diesel engine operating modes and their integration with advanced low-temperature combustion technologies are analyzed. The review focuses on how biomass gas affects combustion characteristics, engine performance, and emissions. Results indicate dual-fuel mode effectively reduces diesel consumption, emissions, while its carbon-neutrality lowers life-cycle CO2 emissions and generally suppresses NOx formation. However, challenges include potential BTE reduction and increased CO and HC emissions at low loads. Future research should prioritize gas quality standardization, intelligent combustion system optimization, and full-chain techno-economic evaluation to advance this technology. Overall, this review concludes that dual-fuel operation with biomass gases can achieve high diesel substitution rates, significantly reducing NOx and particulate matter emissions. However, challenges such as decreased brake thermal efficiency and increased CO and HC emissions under low-load conditions remain. Future efforts should focus on gas composition standardization, intelligent combustion control, and system-level optimization. Full article
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15 pages, 1243 KB  
Article
Implementation of Carbon Utilization Technologies and Thermodynamic Organic Rankine Cycles in Biogas Combined Cycle Power Plants
by Gerardo G. Esquivel-Patiño, Fabricio Nápoles-Rivera and Arturo Jiménez-Gutiérrez
Thermo 2025, 5(4), 43; https://doi.org/10.3390/thermo5040043 - 22 Oct 2025
Viewed by 1172
Abstract
Biogas has been identified as a sustainable resource of renewable and clean energy because of its social, economic, and environmental benefits. In this work, the analysis of a biogas combined cycle power plant coupled with a carbon capture and utilization (CCU) technology and [...] Read more.
Biogas has been identified as a sustainable resource of renewable and clean energy because of its social, economic, and environmental benefits. In this work, the analysis of a biogas combined cycle power plant coupled with a carbon capture and utilization (CCU) technology and an organic Rankine cycle (ORC) was considered. The integrated process was subjected to a multi-objective assessment considering energy, economic, environmental, and safety items. The CCU system was taken to produce syngas as a value-added product, and the use of different working fluids for the ORC, namely, R1234yf, R290, and R717, was also examined. Such working fluids were selected to represent options with varying environmental and inherent safety implications. It was shown that the integration of the CCU and ORC components to the biogas cycle plant can provide significant benefits that include a 48.65 kt/year syngas production, a decrease in carbon capture energy penalty by 33%, and a reduction in e-CO2 emissions above 80% with respect to the stand-alone power plant. Comparison with conventional technologies also showed important environmental benefits. The analysis of inherent safety showed that the selection of working fluids for the ORC can have a significant impact on the process risk. From the set of working fluids considered in this work, R717 provided the best choice for the integrated system based on its lowest operational risk and the highest electricity production (355 kWe). The multi-objective approach used in this work allowed the quantification of benefits provided by the integration of CCUs and ORCs with respect to the base process within an overall economic, sustainability, and inherent safety assessment. Full article
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19 pages, 1352 KB  
Article
Opportunities and Challenges in Reducing the Complexity of the Fischer–Tropsch Gas Loop of Smaller-Scale Facilities for the Production of Renewable Hydrocarbons
by Stefan Arlt, Theresa Köffler, Imanuel Wustinger, Christian Aichernig, Reinhard Rauch, Hermann Hofbauer and Gerald Weber
Energies 2025, 18(20), 5479; https://doi.org/10.3390/en18205479 - 17 Oct 2025
Viewed by 980
Abstract
When renewable resources such as biomass, waste, or carbon dioxide together with renewable electrical energy are used, Fischer–Tropsch (FT) synthesis is a promising option for the sustainable production of fuels and petrochemicals conventionally derived from crude oil. As such renewable resources generally do [...] Read more.
When renewable resources such as biomass, waste, or carbon dioxide together with renewable electrical energy are used, Fischer–Tropsch (FT) synthesis is a promising option for the sustainable production of fuels and petrochemicals conventionally derived from crude oil. As such renewable resources generally do not occur in large point sources like fossil fuels, future sustainable FT facilities will likely be substantially smaller in scale than their fossil counterparts, which will have a significant impact on their design. A core topic in the reimagination of such smaller-scale facilities will be the reduction in complexity of the FT gas loop. To this end, three simple gas loop designs for the conversion of syngas from biomass gasification were conceived, simulated in DWSIM, and compared regarding their performance. Concepts only employing an internal recycle were found to be inherently limited in terms of efficiency. To achieve high efficiencies, an external recycle with a tail gas reformer and high tail gas recycling ratios (>3) were required. Thereby, the carbon dioxide content of the syngas had a considerable influence on the required syngas H2/CO ratio, making the separation efficiency of the carbon dioxide removal unit a suitable control parameter in this respect. Full article
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25 pages, 2212 KB  
Review
Review of Biomass Gasifiers: A Multi-Criteria Approach
by Julián Cardona-Giraldo, Laura C. G. Velandia, Daniel Marin, Alejandro Argel, Samira García-Freites, Marco Sanjuan, David Acosta, Adriana Aristizabal, Santiago Builes and Maria L. Botero
Gases 2025, 5(4), 22; https://doi.org/10.3390/gases5040022 - 13 Oct 2025
Viewed by 3072
Abstract
Gasification of residual biomass has emerged as an efficient thermochemical conversion process, applicable to a wide range of uses, such as electricity generation; chemical manufacturing; and the production of liquid biofuels, BioSNG (biomass-based synthetic natural gas), and hydrogen. Thus, gasification of biomass residues [...] Read more.
Gasification of residual biomass has emerged as an efficient thermochemical conversion process, applicable to a wide range of uses, such as electricity generation; chemical manufacturing; and the production of liquid biofuels, BioSNG (biomass-based synthetic natural gas), and hydrogen. Thus, gasification of biomass residues not only constitutes an important contribution toward decarbonizing the economy but also promotes the efficient utilization of renewable resources. Although a variety of gasification technologies are available, there are no clear guidelines for selecting the type of gasifier appropriate depending on the feedstock and the desired downstream products. Herein, we propose a gasifier classification model based on an extensive literature review, combined with a multi-criteria decision-making approach. A comprehensive and up-to-date literature review was conducted to gain a thorough understanding of the current state of knowledge in biomass gasification. The different features of the different types of gasifiers, in the context of biomass gasification, are presented and compared. The gasifiers were reviewed and evaluated considering criteria such as processing capacity, syngas quality, process performance, feedstock flexibility, operational and capital costs, environmental impact, and specific equipment features. A multi-criteria classification methodology was evaluated for assessing biomass gasifiers. A case study of such methodology was a applied to determine the best gasifiers for BioSNG inclusion in the natural gas distribution system in a small-scale scenario. Validation was conducted by comparing the matrix findings with commercially implemented gasification projects worldwide. Full article
(This article belongs to the Section Natural Gas)
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26 pages, 2658 KB  
Review
Microwave Pretreatment for Biomass Pyrolysis: A Systematic Review on Efficiency and Environmental Aspects
by Diego Venegas-Vásconez, Lourdes M. Orejuela-Escobar, Yanet Villasana, Andrea Salgado, Luis Tipanluisa-Sarchi, Romina Romero-Carrillo and Serguei Alejandro-Martín
Processes 2025, 13(10), 3194; https://doi.org/10.3390/pr13103194 - 8 Oct 2025
Cited by 2 | Viewed by 1976
Abstract
Microwave pretreatment (MWP) has emerged as a promising strategy to enhance the pyrolysis of lignocellulosic biomass due to its rapid, volumetric, and selective heating. By disrupting the recalcitrant structure of cellulose, hemicellulose, and lignin, MWP improves biomass deconstruction, increases carbohydrate accessibility, and enhances [...] Read more.
Microwave pretreatment (MWP) has emerged as a promising strategy to enhance the pyrolysis of lignocellulosic biomass due to its rapid, volumetric, and selective heating. By disrupting the recalcitrant structure of cellulose, hemicellulose, and lignin, MWP improves biomass deconstruction, increases carbohydrate accessibility, and enhances yields of bio-oil, syngas, and biochar. When combined with complementary pretreatments—such as alkali, acid, hydrothermal, ultrasonic, or ionic-liquid methods—MWP further reduces activation energies, facilitating more efficient saccharification and thermal conversion. This review systematically evaluates scientific progress in this field through bibliometric analysis, mapping research trends, evolution, and collaborative networks. Key research questions are addressed regarding the technical advantages of MWP, the physicochemical transformations induced in biomass, and associated environmental benefits. Findings indicate that microwave irradiation promotes hemicellulose depolymerization, reduces cellulose crystallinity, and weakens lignin–carbohydrate linkages, which facilitates subsequent thermal decomposition and contributes to improved pyrolysis efficiency and product quality. From an environmental perspective, MWP contributes to energy savings, mitigates greenhouse gas emissions, and supports the integration of renewable electricity in biomass conversion. Full article
(This article belongs to the Special Issue Biomass Pretreatment for Thermochemical Conversion)
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71 pages, 6657 KB  
Review
Biomass Pyrolysis Pathways for Renewable Energy and Sustainable Resource Recovery: A Critical Review of Processes, Parameters, and Product Valorization
by Nicoleta Ungureanu, Nicolae-Valentin Vlăduț, Sorin-Ștefan Biriș, Neluș-Evelin Gheorghiță and Mariana Ionescu
Sustainability 2025, 17(17), 7806; https://doi.org/10.3390/su17177806 - 29 Aug 2025
Cited by 11 | Viewed by 6407
Abstract
The increasing demand for renewable energy has intensified research on lignocellulosic biomass pyrolysis as a versatile route for sustainable energy and resource recovery. This study provides a comparative overview of main pyrolysis regimes (slow, intermediate, fast, and flash), emphasizing operational parameters, typical product [...] Read more.
The increasing demand for renewable energy has intensified research on lignocellulosic biomass pyrolysis as a versatile route for sustainable energy and resource recovery. This study provides a comparative overview of main pyrolysis regimes (slow, intermediate, fast, and flash), emphasizing operational parameters, typical product yields, and technological readiness levels (TRLs). Reactor configurations, including fixed-bed, fluidized-bed, rotary kiln, auger, and microwave-assisted systems, are analyzed in terms of design, advantages, limitations, and TRL status. Key process parameters, such as temperature, heating rate, vapor residence time, reaction atmosphere, and catalyst type, critically influence the yields and properties of biochar, bio-oil, and syngas. Increased temperatures and fast heating rates favor liquid and gas production, whereas lower temperatures and longer residence times enhance biochar yield and carbon content. CO2 and H2O atmospheres modify product distribution, with CO2 increasing gas formation and biochar surface area and steam enhancing bio-oil yield at the expense of solid carbon. Catalytic pyrolysis improves selectivity toward target products, though trade-offs exist between char and oil yields depending on feedstock and catalyst choice. These insights underscore the interdependent effects of process parameters and reactor design, highlighting opportunities for optimizing pyrolysis pathways for energy recovery, material valorization, and sustainable bioeconomy applications. Full article
(This article belongs to the Special Issue Sustainable Waste Process Engineering and Biomass Valorization)
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87 pages, 5196 KB  
Review
Review of Biomass Gasification Technologies with a Particular Focus on a Downdraft Gasifier
by Fernando Trejo
Processes 2025, 13(9), 2717; https://doi.org/10.3390/pr13092717 - 26 Aug 2025
Cited by 3 | Viewed by 3694
Abstract
The utilization of biomass as a renewable energy source has the potential to play a role in mitigating climate change. Furthermore, biomass gasification represents a sustainable solution for the management of lignocellulosic waste. Topics related to the different types of gasification reactors, biomass, [...] Read more.
The utilization of biomass as a renewable energy source has the potential to play a role in mitigating climate change. Furthermore, biomass gasification represents a sustainable solution for the management of lignocellulosic waste. Topics related to the different types of gasification reactors, biomass, and economic feasibility, along with tar formation and its removal in the product gas, are discussed as general aspects in the gasification. A detailed analysis of capital and operational expenditures, the net present value, the payback period, and the internal rate of return of downdraft gasifiers has been conducted. A bibliometric analysis has been conducted; the results are presented in the form of visual maps based on keywords, and likely future trends in gasification modeling were identified. Since modeling is crucial to optimize the production or quality of the syngas, this paper discloses some important aspects related to biomass gasification carried out on downdraft gasifiers. The modeling section encompasses a range of approaches, including those based on chemical equilibrium, both stoichiometric and non-stoichiometric, kinetic models, and computational fluid dynamics. A substantial section is devoted to the modeling of the downdraft reactor, incorporating the primary conservation equations for mass, energy, and momentum. The modeling framework aims to provide a comprehensive overview for researchers seeking to simulate downdraft gasifiers. This enables researchers to utilize a summary of equations and conditions that are pertinent to their own modeling and simulations. Full article
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25 pages, 2365 KB  
Article
Decentralized Model for Sustainable Aviation Fuel (SAF) Production from Residual Biomass Gasification in Spain
by Carolina Santamarta Ballesteros, David Bolonio, María-Pilar Martínez-Hernando, David León, Enrique García-Franco and María-Jesús García-Martínez
Resources 2025, 14(9), 133; https://doi.org/10.3390/resources14090133 - 22 Aug 2025
Viewed by 2735
Abstract
Decarbonizing air transport is a major challenge in the global energy transition since electrification is not yet feasible. Sustainable aviation fuel (SAF) is a promising solution because it can reduce CO2 emissions without major infrastructure changes. This study proposes a decentralized model [...] Read more.
Decarbonizing air transport is a major challenge in the global energy transition since electrification is not yet feasible. Sustainable aviation fuel (SAF) is a promising solution because it can reduce CO2 emissions without major infrastructure changes. This study proposes a decentralized model for producing SAF in Spain through the gasification of residual lignocellulosic biomass followed by a refinement process using Fischer–Tropsch (FT) synthesis. The model uses underexploited agricultural residues such as cereal straw, vine pruning, and olive pruning, converting them into syngas in medium-scale facilities situated near biomass sources. The syngas is then transported to a central upgrading unit to produce SAF compliant with ASTM D7566 standards. The following two configurations were evaluated: one with a single gasification plant and upgrading unit and another with three gasification plants supplying one central FT facility. Energy yields, capital and operational expenditures (CAPEX and OPEX), logistic costs, and the levelized cost of fuel (LCOF) were assessed. Under a conservative scenario using one-third of the available certain types of biomass from three regions of Spain, annual SAF production could reach 517.6 million liters, with unit costs ranging from 1.63 to 1.24 EUR/L and up to 47,060 tonnes of CO2 emissions avoided per year. The findings support the model’s technical and economic viability and its alignment with circular economy principles and climate policy goals. This approach offers a scalable and replicable pathway for decarbonizing the aviation sector using local renewable resources. Full article
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