Production of SNG from Biomass Using a Commercial-Scale Fluidized Bed Gasifier Integrated with Water Electrolysis

Biomass gasification, as a thermochemical process, has attracted growing interest due to the increasing popularity of biofuel production based on syngas or pure hydrogen. Moreover, when integrated with CO₂ capture, this method of producing gaseous fuels can achieve negative CO₂ emissions, making it competitive with other production systems based on either fossil or renewable sources. This paper presents the results of a process and economic analysis of synthetic natural gas (SNG) production systems integrated with a commercial fluidized-bed gasification reactor based on Synthesis Energy Systems (SES) technology. The study examines the potential integration of the system with a water electrolyzer at two levels of coupling: one providing oxygen for the gasification process, and the other eliminating the need for CO₂ separation before the SNG synthesis stage. Using a single gasification unit with a raw biomass feed rate of 60 t/h, the system produces 188 t/d of SNG. Integration with a water electrolyzer increases SNG production to 259 and 621 t/d. For cases without electrolyzer integration and under the assumption of zero emissions from biomass processing, the application of CO₂ separation enables the achievement of negative CO₂ emissions. This creates an opportunity for additional revenue from the sale of CO₂ emission allowances, which can significantly reduce SNG production costs. In this analysis, the break-even CO₂ price, above which the SNG production cost becomes negative, is USD 251/t CO₂. In systems integrated with water electrolysis, the cost and carbon footprint of the electricity consumed in the electrochemical water-splitting process have a decisive impact on both the overall SNG production cost and its carbon intensity.