Search Results (141)

Plastic waste accumulation is one of the most pressing environmental challenges of the 21st century, owing to the widespread use of synthetic polymers and the limitations of conventional recycling methods. Among available strategies, chemical upcycling via depolymerization has emerged as a promising circular approach that converts plastic waste back into valuable monomers and chemical feedstocks. This article provides an in-depth narrative review of recent progress in the upcycling of major plastic types such as PET, PU, PS, and engineering plastics through thermal, chemical, catalytic, biological, and mechanochemical depolymerization methods. Each method is critically assessed in terms of efficiency, scalability, energy input, and environmental impact. Special attention is given to innovative catalyst systems, such as microsized MgO/SiO₂ and Co/CaO composites, and emerging enzymatic systems like engineered PETases and whole-cell biocatalysts that enable low-temperature, selective depolymerization. Furthermore, the conversion pathways of depolymerized products into high-purity monomers such as BHET, TPA, vanillin, and bisphenols are discussed with supporting case studies. The review also examines life cycle assessment (LCA) data, techno-economic analyses, and policy frameworks supporting the adoption of depolymerization-based recycling systems. Collectively, this work outlines the technical viability and sustainability benefits of depolymerization as a core pillar of plastic circularity and monomer recovery, offering a path forward for high-value material recirculation and waste minimization. Full article

The rapid growth of the wind energy sector has led to a rising number of retired wind turbine blades (RWTBs) globally, posing significant environmental and logistical challenges for sustainable waste management. Handling enormous RWTBs at their end of life (EoL) has a significant negative impact on resource conservation and the environment. Conventional disposal methods, such as landfilling and incineration, raise environmental concerns due to the non-recyclable composite material used in blade manufacturing. This study explores the upcycling potential of RWTBs as innovative construction materials, addressing both waste reduction and resource efficiency in the construction industry. By exploring recent advancements in recycling techniques, this research highlights applications such as structural components, lightweight aggregates for concrete, and reinforcement elements in asphalt pavements. The key findings demonstrate that repurposing blade-derived materials not only reduces landfill dependency but also lowers carbon emissions associated with conventional construction practices. However, challenges including material compatibility, economic feasibility, and standardization require further investigation. This study concludes that upcycling wind turbine blades into construction materials offers a promising pathway toward circular economy goals. To improve technical methods and policy support for large-scale implementation, it recommends collaboration among different fields, such as those related to cementitious and asphalt materials. Full article

This study investigated the effect of hot-pressing conditions, including the curing temperature, curing time and the applied pressure, on the flexural properties of polyurethane (PU) composites incorporating 88 wt.% (Glass/PU-88/12) and 95 wt.% (Glass/PU-95/5) recycled glass particles. Hot-pressing (cure) temperatures between 100 °C and 180 °C were investigated with the objective to shorten the cure cycle, thereby increasing the production rate of the glass/PU composites to match industrial scales. The hot-pressing time varied between 1 min and 30 min, while the pressure varied between 1.1 MPa and 6.6 MPa. Further to investigating the hot-pressing conditions, the effect of post-curing on the flexural properties of glass/PU composites was also investigated. Microstructural analysis was used to identify the interactions between the glass particles and the PU matrix, explore the void content and establish the relationship between the microstructure and the mechanical properties of the resultant glass/PU composites. Glass/PU composites incorporating 5 wt.% (Glass/PU-95/5), 10 wt.% (Glass/PU-90/10) and 12 wt.% (Glass/PU-88/12) were manufactured under optimised hot-pressing conditions (temperature = 100 °C; cure time = 1 min; pressure = 6.6 MPa) and evaluated under flexural, tensile and compression loadings. Furthermore, the high-temperature stability of the composites was evaluated using thermogravimetric analysis. This study demonstrates the feasibility of upcycling glass waste into value-added materials for potential use in the construction and building industry. Full article

Next-generation recycling technologies must be urgently innovated to tackle huge volumes of spent batteries, photovoltaic panels or printed circuit boards (WPCBs). Current e-waste recycling industrial technology is dominated by traditional recycling technologies. Herein, ionic liquids (ILs), deep eutectic solvents (DESs) and promising oxidizing additives that can overcome some traditional recycling methods of metal ions from e-waste, used in our works from last year, are presented. The unique chemical environments of ILs and DESs, with the application of low-temperature extraction procedures, are important environmental aspects known as “Green Methods”. A closed-loop system for recycling zinc and manganese from the “black mass” (BM) of waste, Zn-MnO₂ batteries, is presented. The leaching process achieves a high efficiency and distribution ratio using the composition of two solvents (Cyanex 272 + diethyl phosphite (DPh)) for Zn(II) extraction. High extraction efficiency with 100% zinc and manganese recovery is also achieved using DESs (cholinum chloride/lactic acid, 1:2, DES 1, and cholinum chloride/malonic acid, 1:1, DES 2). New, greener recycling approaches to metal extraction from the BM of spent Li-ion batteries are presented with ILs ([N_8,8,8,1][Cl], (Aliquat 336), [P_6,6,6,14][Cl], [P_6,6,6,14][SCN] and [Benzet][TCM]) eight DESs, Cyanex 272 and D2EHPA. A high extraction efficiency of Li(I) (41–92 wt%) and Ni(II) (37–52 wt%) using (Cyanex 272 + DPh) is obtained. The recovery of Ni(II) and Cd(II) from the BM of spent Ni-Cd batteries is also demonstrated. The extraction efficiency of DES 1 and DES 2, contrary to ILs ([P_6,6,6,14][Cl] and [P_6,6,6,14][SCN]), is at the level of 30 wt% for Ni(II) and 100 wt% for Cd(II). In this mini-review, the option to use ILs, DESs and Cyanex 272 for the recovery of valuable metals from end-of-life WPCBs is presented. Next-generation recycling technologies, in contrast to the extraction of metals from acidic leachate preceded by thermal pre-treatment or from solid material only after thermal pre-treatment, have been developed with ILs and DESs using the ABS method, as well as Cyanex 272 (only after the thermal pre-treatment of WPCBs), with a process efficiency of 60–100 wt%. In this process, four new ILs are used: didecyldimethylammonium propionate, [N_10,10,1,1][C₂H₅COO], didecylmethylammonium hydrogen sulphate, [N_10,10,1,H][HSO₄], didecyldimethylammonium dihydrogen phosphate, [N_10,10,1,1][H₂PO₄], and tetrabutylphosphonium dihydrogen phosphate, [P_4,4,4,4][H₂PO₄]. The extraction of Cu(II), Ag(I) and other metals such as Al(III), Fe(II) and Zn(II) from solid WPCBs is demonstrated. Various additives are used during the extraction processes. The Analyst 800 atomic absorption spectrometer (FAAS) is used for the determination of metal content in the solid BM. The ICP-OES method is used for metal analysis. The obtained results describe the possible application of ILs and DESs as environmental media for upcycling spent electronic wastes. Full article

The increasing accumulation of plastic waste—especially from packaging and post-consumer sources—calls for the development of sustainable recycling strategies. Due to the challenges associated with sorting mixed waste, directly processing waste streams offers a practical approach. Polyethylene terephthalate (PET) and high-density polyethylene (HDPE) are common consumer plastics, but they are difficult to recycle together due to immiscibility and degradation. In mixed waste, recycled HDPE (r-HDPE) often contaminates the recycled PET (r-PET) stream. Additive manufacturing (AM) offers a promising solution to upcycle these mixed polymers into functional products with minimal waste. This study investigates the processing and characterization of r-PET/r-HDPE blends for AM, focusing on the role of compatibilizers in enhancing their properties. Blends were melt-compounded using a twin-screw extruder to improve dispersion, followed by direct pellet-based 3D printing. A compatibilizer (0–7 php) was incorporated to improve miscibility. Rheological testing showed that the 5 php compatibilizer optimized viscosity and elasticity, ensuring smoother extrusion. Thermal analysis revealed a 30 °C increase in crystallization temperature and a shift in decomposition temperature from 370 °C to 400 °C, indicating improved thermal stability. Mechanical testing showed a tensile strength of 35 MPa and 17% elongation at break at optimal loading. Scanning electron microscopy (SEM) confirmed reduced phase separation and improved morphology. This work demonstrates that properly compatibilized r-PET/r-HDPE blends enable sustainable 3D printing without requiring polymer separation. The results highlight a viable path for the conversion of plastic waste into high-value, customizable components, contributing to landfill reduction and advancing circular economy practices in polymer manufacturing. Full article

The anthropogenic deployment of plastic waste, especially petroleum-based plastics with toxic hydrocarbons, presents a significant environmental and health threat in sub-Saharan Africa (SSA). Herein, the high demand and rapid plastic production, coupled with improper disposal and inadequate waste management, have led to widespread contamination of air, water, and soil. Conventionally, plastic waste management, such as incineration and recycling, provides limited long-term solutions to this growing crisis. This necessitates urgent, sustainable, and eco-friendly remediation techniques to mitigate its far-reaching environmental implications. This comprehensive review focused on sustainable and eco-friendly techniques by exploring strengths, weaknesses, opportunities, and threats (SWOT) analysis of plastic waste management. Bioremediation techniques were found as potential solutions for addressing plastic waste in SSA. This paper examines advancements in physiochemical methods, the challenges in managing various plastic types, and the role of enzymatic and microbial consortia in enhancing biodegradation. It also explores the potential of genomic technologies and engineered microbial systems to convert plastic waste into valuable products, including bioenergy via bio-upcycling. These bioremediation strategies align with the United Nations Sustainable Development Goals (UN SDGs), offering a promising path to reduce the environmental and health impacts of plastic pollution in the region. This paper also considers future directions of integrating AI-powered recycling systems to facilitate the development of a circular economy in SSA. Additionally, this paper provides progress and future perspectives on bioremediation as a sustainable solution for plastic waste management in SSA. Full article

Microplastics (MPs), particularly fibrous MPs, have emerged as a significant environmental concern due to their pervasive presence in aquatic and terrestrial ecosystems. The textile industry is a significant contributor to MP pollution, particularly through the production of synthetic fibers and natural/synthetic blends, which release substantial amounts of fibrous MPs. Among the various types of MPs, fibrous MPs account for approximately 49–70% of the total MP load found in wastewater globally, primarily originating from textile manufacturing processes and the domestic laundering of synthetic fabrics. MP shedding poses a significant challenge for environmental management, requiring a comprehensive examination of the mechanisms and strategies for the mitigation involved. To address the existing knowledge gaps regarding MP shedding during the textile production processes, this brief review examines the current state of MP shedding during textile production, covering both dry and wet processes, and identifies the sources and pathways of MPs from industrial wastewater treatment plants to the environment. It further provides a critical evaluation of the existing recycling and upcycling technologies applicable to MPs, highlighting their current limitations and exploring their potential for future applications. Additionally, it explores the potential for integrating sustainable practices and developing regulatory frameworks to facilitate the transition towards a circular economy within the textile industry. Given the expanding application of textiles across various sectors, including medical, agricultural, and environmental fields, the scope of microplastic pollution extends beyond conventional uses, necessitating urgent attention to the impact of fibrous MP release from both synthetic and bio-based textiles. This brief review consolidates the current knowledge and outlines the critical research gaps to support stakeholders, policymakers, and researchers in formulating effective, science-based strategies for reducing textile-derived microplastic pollution and advancing environmental sustainability. Full article

Issues encompassing hazardous waste management face challenges, particularly those involving the manufacture of electronic devices such as PCBs that are in high demand with continual growth. Therefore, upcycling to create new products viable for highly valued markets emphasizes alternative solutions towards the circular economy. This research highlights the advantages of copper sulfate recovery from the cupric chloride etching waste solution from PCB manufacturing, combined with the synthesis of copper nanoparticles for antibacterial application. First, aluminium cementation, sulfuric acid leaching, and crystallization were incorporated in the recovery step to ensure a high purity of 99.95% and a recovery of 94.76%. Aluminium cementation selectively offered copper-containing precipitates suitable for leaching to gain high-purity recovered products. In the second step, copper nanoparticles were synthesized using 0.01–0.20 M copper sulfate precursors via sonochemical reduction. In total, 1–5 mL of hydrazine and 5–30 mL of 0.01 M ethylene glycol were added into a 50 mL precursor as reducing and capping agents, respectively. Hydrazine addition under high pH played a key role in controlling the shape, size, and purity of the copper nanoparticles, required for their antibacterial properties. The optimum condition gave spherical or polygonal copper nanoparticles of 54.54 nm at 99.95% purity and >92% recovery. The antibacterial test of the synthesized copper nanoparticles using E. coli via agar well diffusion exhibited a zone of inhibition (ZOI) of 50 mm at 127 mg/mL, similar to the antibiotic-controlled condition, proving their antibacterial potential. Along with process effectiveness, a feasibility study of the inventing process confirmed the environmental and economic impacts of minimizing energy consumption and processing time, which are competitive with respect to the existing recycling technologies. Full article

This review explores the evolving landscape of sustainable textile manufacturing, with a focus on rubber-based materials for various industrial applications. The textile and rubber industries are shifting towards eco-friendly practices, driven by environmental concerns and the need to reduce carbon footprints. The integration of sustainable textiles in rubber-based products, such as tires, conveyor belts, and defense products, is becoming increasingly prominent. This review discusses the adoption of natural fibers like flax, jute, and hemp, which offer biodegradability and improved mechanical properties. Additionally, it highlights sustainable elastomer sources, including natural rubber from Hevea brasiliensis and alternative plants like Guayule and Russian dandelion, as well as bio-based synthetic rubbers derived from terpenes and biomass. The review also covers sustainable additives, such as silica fillers, nanoclay, and bio-based plasticizers, which enhance performance while reducing environmental impact. Textile–rubber composites offer a cost-effective alternative to traditional fiber-reinforced polymers when high flexibility and impact resistance are needed. Rubber matrices enhance fatigue life under cyclic loading, and sustainable textiles like jute can reduce environmental impact. The manufacturing process involves rubber preparation, composite assembly, consolidation/curing, and post-processing, with precise control over temperature and pressure during curing being critical. These composites are versatile and robust, finding applications in tires, conveyor belts, insulation, and more. The review also highlights the advantages of textile–rubber composites, innovative recycling and upcycling initiatives, addressing current challenges and outlining future perspectives for achieving a circular economy in the textile and rubber sectors. Full article

The global plastic crisis, with over 400 million metric tons produced annually and minimal recycling, demands urgent solutions. Photocatalytic plastic photoreforming offers a dual benefit: converting non-recyclable plastics into hydrogen fuel and valuable chemicals using solar energy under mild conditions. This critical review highlights recent advances in photocatalyst design, including semiconductors, MOF-derived materials, and co-catalyst systems, and explores key insights into plastic degradation mechanisms and reactor configurations. Operational factors such as pH, light intensity, and flow dynamics are discussed for their impact on hydrogen yield and product selectivity. Life cycle and techno-economic assessments reveal current challenges in efficiency, scalability, and cost to illuminate the feasibility of implementing the technology at industrial scale. This study suggests that innovations in catalyst engineering, light management, and system integration provide viable paths forward. With its potential to upcycle plastic waste and contribute to low-carbon hydrogen economies, photoreforming represents a promising approach in advancing circular economy goals, especially when coupled with policy support and smart separation strategies. Full article

Assessing the detailed characteristics of recycled plastics is essential for evaluating their quality and suitability for high-value applications compared to virgin polymers. This review provides a comprehensive overview of advanced analytical techniques used for characterizing the chemical, structural, morphological, and physical properties of recycled polymeric materials. The techniques examined include Fourier Transform Infrared Spectroscopy (FTIR), Micro-Raman spectroscopy, X-ray Fluorescence (XRF), Inductively Coupled Plasma (ICP) techniques, X-ray Powder Diffraction (XRPD), Differential Scanning Calorimetry (DSC), and Scanning Electron Microscopy (SEM). These methods are critically assessed for their effectiveness in detecting polymer degradation, surface and structural alterations, and the presence of contaminants—factors frequently introduced during mechanical recycling processes. For each technique, this review outlines the working principles, sample preparation protocols, and illustrative case studies while discussing their advantages, limitations, and operational challenges. By synthesizing current knowledge and methodological advancements, this review aims to support the development of robust and standardized quality assessment protocols. Enhancing the reliability and precision of recycled plastic characterization will improve their acceptance as high-quality secondary raw materials, thereby facilitating their upcycling and contributing to the broader goals of the circular economy. Full article

Li-ion batteries (LIBs) are one of the most deployed energy storage technologies worldwide, providing power for a wide range of applications—from portable electronic devices to electric vehicles (EVs). The growing demand for LIBs, coupled with a shortage of critical battery materials, has prompted the scientific community to seek ways to improve material utilization through the recycling of end-of-life LIBs. While valuable battery metals are already being recycled on an industrial scale, graphite—a material classified as a critical resource—continues to be discarded. In this study, graphite waste recovered from the recycling of LIBs was successfully upcycled into an active graphite/rGO (reduced graphene oxide) composite oxygen electrocatalyst. The precursor graphite for rGO synthesis was also extracted from LIBs. Incorporating rGO into the graphite significantly enhanced the specific surface area and porosity of the resulting composite, facilitating effective doping with residual metals during subsequent nitrogen doping via pyrolysis. These composite catalysts enhanced both the oxygen reduction and oxygen evolution reactions, enabling their use as air electrode catalyst materials in zinc–air batteries (ZABs). The best-performing composite catalyst demonstrated an impressive power density of 100 mW cm⁻² and exceptional cycling stability for 137 h. This research further demonstrates the utilization of waste fractions from LIB recycling to drive advancements in energy conversion technologies. Full article

Waste polyethylene terephthalate (PET) bottles represent 12% of global plastic waste; however, only 9% are recycled. Hydrothermal processing presents the opportunity to upcycle waste PET into its monomers, particularly, terephthalic acid (TPA). In this study, post-consumer PET sparkling water bottles were neutrally hydrolysed via a hydrothermal process operating within a temperature range of 220–270 °C, a residence time of 30–90 min, and autogenous pressure of 25–90 bar. Under these conditions, the TPA yield varied between 7.34 and 81.05%, and the maximum TPA yield was obtained at 250 °C, 90 min, and 40 bar. The process temperature had a more profound impact on the PET conversion and TPA yield than the residence time. The values of the environmental factor (EF) were found to be 0.017–0.106, which were comparable to those of bulk chemicals (EF < 1). With the chosen operating conditions, the environmental energy impact (EEI) of TPA production was estimated to be 5.29 × 10⁴ °C min. The findings demonstrate that neutral hydrolysis is a feasible approach for converting PET polymers into monomers under mild environmental conditions. In addition, a GCMS analysis of the aqueous-phase product revealed a notable increase in the secondary degradation products of TPA, such as benzoic acid, rising from 66.4% to 75.7% as the process temperature increased from 220 °C to 270 °C. The degradation mechanisms of PET were found to be decarboxylation, dehydration, and oxidation. The dominant mechanism was found to be a decarboxylation reaction. Full article

Material depletion, environmental degradation, and cultural revitalization pose significant challenges to heritage conservation in China. Within the context of heritage restoration, the principles of the circular economy (CE)—including R1 (Reduce), R2 (Reuse), and R3 (Recycle)—can provide a structured framework for sustainable interventions. By prioritizing resource efficiency, minimizing waste generation, and repurposing materials, CE strategies support the preservation of cultural heritage while mitigating environmental impact. This study explores the role of waste material upcycling in sustainable heritage conservation (SHC) in tandem with the revitalization of cultural narratives. This study examines the core factors affecting sustainable restoration practice through the lens of the circular economy theory and sustainable heritage conservation theory. The research design adopts mixed methods whereby quantitative web surveys are conducted among practitioners of conservation and complemented with qualitative case studies from CE-based intervention restoration projects in China. The study identifies five independent variables—upcycling of waste materials, resource efficiency, stakeholder engagement, economic viability, and cultural narrative revitalization—with sustainability-driven innovation acting as a mediating factor. Preliminary findings indicate that upcycling enhances material longevity and minimizes restoration expenses while promoting social acceptance of circular practices through stakeholder engagement. Revitalizing cultural narratives enhances historical continuity while preserving intangible heritage. The results indicate that CE-based interventions positively influenced SHC, with sustainability-driven innovation as a mediator. With this, it was concluded that introducing circular economy principles in heritage conservation would promote environmental sustainability, economic viability, and culture-building resilience. Policy recommendations include incentivizing upcycling technologies, promoting interdisciplinary collaboration, and embedding CE principles in national heritage policies. Full article

Agricultural plastic mulch film, valued for its superior heat insulation and moisture retention, is widely used globally but has led to significant microplastic accumulation in soils, threatening agricultural ecosystems. This paper reviews its development and environmental impact, focusing on recycling and upcycling technologies, particularly catalytic recovery methods (with nearly 100% conversion efficiency) such as photocatalysis, thermocatalysis, and photothermal catalysis. It analyzes technical challenges and future directions in upcycling, emphasizing the role of catalysis in converting waste plastic mulch into hydrocarbon resources. This paper also evaluates the progress and challenges of biodegradable alternatives. By offering scientific insights and innovative approaches, it aims to reduce plastic mulch pollution, enhance resource utilization, and promote sustainable agriculture. Full article