Mechanical Properties and Thermal Degradation Behaviour of Polyurethane Composites Incorporating Waste-Glass Particles
Abstract
:1. Introduction
2. Materials and Methods
2.1. Materials
2.2. Glass/PU Composite Fabrication
2.3. Evaluating the Mechanical Properties of Glass/PU Composites
2.4. Microstructural Analysis of Glass/PU Composites
2.5. Thermogravimetric Analysis (TGA) of Glass/PU Composites
3. Results and Discussion
3.1. Optimisation of the Manufacturing Process
3.2. Effect of Binder Content on the Mechanical Properties of Glass/PU Composites
3.3. Thermal Degradation Behaviour of Glass/PU Composites
4. Conclusions
- The optimum hot-pressing (cure) temperature for non-post-cured glass/PU composites was found to be 160 °C when the hot-pressing time and pressure were 1 min and 6.6 MPa, respectively.
- Cure times between 1 min and 5 min resulted in statistically insignificant differences in the flexural properties of non-post-cured glass/PU composites. Cure times greater than 5 min led to a reduction in the flexural property of the glass/PU composites due to excessive crosslinking that resulted in the composite becoming brittle.
- An increase in the hot-pressing pressure resulted in a reduction in the void content and an increase in the flexural properties of the glass/PU composites.
- Post-curing at 80 °C for 24 h increased the flexural strength and flexural modulus by 42% and 85%, respectively.
- The flexural properties of the glass/PU composites increased with increasing the polymeric binder content. Flexural strength and flexural modulus, respectively, increased by 624% and 273% when the PU content was increased from 5 wt.% to 12 wt.%. The improvement in the flexural properties was attributed to the improved interfacial bonding between the glass particles and the polymeric matrix as the binder content increased. Similar trends were revealed for the tensile and compression properties of the glass/PU composites with increased PU content.
- Improvements in the mechanical properties of glass PU composites manufactured using the optimised hot-pressing conditions and then post-cured were attributed to reduced void content and enhanced glass–polymer interfacial bonding strength.
- The incorporation of glass particles into the PU matrix lowered both the onset and peak decomposition temperatures for the Glass/PU-90/10 and Glass/PU-88/12 composites (see Figure 11(b2)). High loading of glass particles can disrupt the long-range ordering of PU chains as well as reduce the molecular weight of the PU matrix, thereby lowering the onset temperature of thermal decomposition [37].
- No mechanistic changes in the thermal decomposition behaviour of glass/PU were observed when compared to neat PU. The residual char following high-temperature (850 °C) exposure of glass/PU composites in an oxidative environment primarily comprising the thermally inert glass particles.
Author Contributions
Funding
Institutional Review Board Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Variables | Glass/PU Composite System | PU Content (wt.%) | Glass Fillers (wt.%) | Pressing Pressure (MPa) | Pressing Temperature (°C) | Pressing Time (min) |
---|---|---|---|---|---|---|
Temperature | 5 | 95 | 6.6 | 100 | 1 | |
5 | 95 | 6.6 | 120 | 1 | ||
Glass/PU-95/5 | 5 | 95 | 6.6 | 140 | 1 | |
5 | 95 | 6.6 | 160 | 1 | ||
5 | 95 | 6.6 | 180 | 1 | ||
Time | 5 | 95 | 6.6 | 160 | 1 | |
5 | 95 | 6.6 | 160 | 3 | ||
Glass/PU-95/5 | 5 | 95 | 6.6 | 160 | 5 | |
5 | 95 | 6.6 | 160 | 10 | ||
5 | 95 | 6.6 | 160 | 30 | ||
Pressure | 12 | 88 | 1.1 | 160 | 1 | |
Glass/PU-88/12 | 12 | 88 | 3.3 | 160 | 1 | |
12 | 88 | 6.6 | 160 | 1 |
Glass/PU Composite System | PU Content (wt.%) | Glass Fillers (wt.%) | Pressing Pressure (MPa) | Pressing Temperature (°C) | Pressing Time (min) |
---|---|---|---|---|---|
Glass/PU-95/5 | 5 | 95 | 6.6 | 160 | 1 |
Glass/PU-90/10 | 10 | 90 | 6.6 | 160 | 1 |
Glass/PU-88/12 | 12 | 88 | 6.6 | 160 | 1 |
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Buddhacosa, N.; Baez, E.; Thevakumar, T.; Kandare, E.; Robert, D. Mechanical Properties and Thermal Degradation Behaviour of Polyurethane Composites Incorporating Waste-Glass Particles. Polymers 2025, 17, 1734. https://doi.org/10.3390/polym17131734
Buddhacosa N, Baez E, Thevakumar T, Kandare E, Robert D. Mechanical Properties and Thermal Degradation Behaviour of Polyurethane Composites Incorporating Waste-Glass Particles. Polymers. 2025; 17(13):1734. https://doi.org/10.3390/polym17131734
Chicago/Turabian StyleBuddhacosa, Nathaphon, Edwin Baez, Thevega Thevakumar, Everson Kandare, and Dilan Robert. 2025. "Mechanical Properties and Thermal Degradation Behaviour of Polyurethane Composites Incorporating Waste-Glass Particles" Polymers 17, no. 13: 1734. https://doi.org/10.3390/polym17131734
APA StyleBuddhacosa, N., Baez, E., Thevakumar, T., Kandare, E., & Robert, D. (2025). Mechanical Properties and Thermal Degradation Behaviour of Polyurethane Composites Incorporating Waste-Glass Particles. Polymers, 17(13), 1734. https://doi.org/10.3390/polym17131734