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Search Results (761)

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Keywords = recycled construction aggregates

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32 pages, 1777 KiB  
Review
Recycled Concrete Aggregate in Asphalt Mixtures: A Review
by Juan Gabriel Bastidas-Martínez, Hugo Alexander Rondón-Quintana and Luis Ángel Moreno-Anselmi
Recycling 2025, 10(4), 155; https://doi.org/10.3390/recycling10040155 (registering DOI) - 2 Aug 2025
Abstract
Effective management and handling of construction and demolition waste (CDW) can yield significant technical and environmental benefits for road pavement construction. This article aims to provide a comprehensive and up-to-date chronological review of studies on the mechanical performance of asphalt mixtures—primarily hot mix [...] Read more.
Effective management and handling of construction and demolition waste (CDW) can yield significant technical and environmental benefits for road pavement construction. This article aims to provide a comprehensive and up-to-date chronological review of studies on the mechanical performance of asphalt mixtures—primarily hot mix asphalt (HMA)—incorporating recycled concrete aggregate (RCA). Since the main limitation of RCA is the presence of residual adhered mortar, the review also includes studies that applied various surface treatments (mechanical, chemical, and thermal, among others) to enhance mixture performance. The article summarizes the experimental procedures used and highlights the key findings and conclusions of the reviewed research. Although the results are varied and sometimes contradictory—mainly due to the source variability and heterogeneity of RCA—the use of these materials is technically viable. Moreover, their application can provide environmental, social, and economic advantages, particularly in the construction of low-traffic roadways. Finally, the article identifies research gaps and offers recommendations for future researches. Full article
(This article belongs to the Special Issue Recycled Materials in Sustainable Pavement Innovation)
37 pages, 3618 KiB  
Review
Lithium Slag as a Supplementary Cementitious Material for Sustainable Concrete: A Review
by Sajad Razzazan, Nuha S. Mashaan and Themelina Paraskeva
Materials 2025, 18(15), 3641; https://doi.org/10.3390/ma18153641 (registering DOI) - 2 Aug 2025
Abstract
The global cement industry remains a significant contributor to carbon dioxide (CO2) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes [...] Read more.
The global cement industry remains a significant contributor to carbon dioxide (CO2) emissions, prompting substantial research efforts toward sustainable construction materials. Lithium slag (LS), a by-product of lithium extraction, has attracted attention as a supplementary cementitious material (SCM). This review synthesizes experimental findings on LS replacement levels, fresh-state behavior, mechanical performance (compressive, tensile, and flexural strengths), time-dependent deformation (shrinkage and creep), and durability (sulfate, acid, abrasion, and thermal) of LS-modified concretes. Statistical analysis identifies an optimal LS dosage of 20–30% (average 24%) for maximizing compressive strength and long-term durability, with 40% as a practical upper limit for tensile and flexural performance. Fresh-state tests show that workability losses at high LS content can be mitigated via superplasticizers. Drying shrinkage and creep strains decrease in a dose-dependent manner with up to 30% LS. High-volume (40%) LS blends achieve up to an 18% gain in 180-day compressive strength and >30% reduction in permeability metrics. Under elevated temperatures, 20% LS mixes retain up to 50% more residual strength than controls. In advanced systems—autoclaved aerated concrete (AAC), one-part geopolymers, and recycled aggregate composites—LS further enhances both microstructural densification and durability. In particular, LS emerges as a versatile SCM that optimizes mechanical and durability performance, supports material circularity, and reduces the carbon footprint. Full article
20 pages, 7130 KiB  
Article
Modification Effects and Mechanism of Cement Paste Wrapping on Sulfate-Containing Recycled Aggregate
by Xiancui Yan, Wen Chen, Zimo He, Hui Liu, Shengbang Xu, Shulin Lu, Minqi Hua and Xinjie Wang
Materials 2025, 18(15), 3617; https://doi.org/10.3390/ma18153617 (registering DOI) - 31 Jul 2025
Abstract
The utilization of recycled concrete aggregate presents an effective solution for construction waste mitigation. However, concrete service in sulfate environments leads to sulfate ion retention in recycled aggregates, substantially impairing their quality and requiring modification approaches. A critical question remains whether traditional recycled [...] Read more.
The utilization of recycled concrete aggregate presents an effective solution for construction waste mitigation. However, concrete service in sulfate environments leads to sulfate ion retention in recycled aggregates, substantially impairing their quality and requiring modification approaches. A critical question remains whether traditional recycled aggregate modification techniques can effectively enhance the performance of these sulfate-containing recycled aggregates (SRA). Cement paste wrapping in various proportions was used in this investigation to enhance SRA. The performance of both SRA and modified aggregates was systematically assessed through measurements of apparent density, water absorption, crushing value, and microhardness. Microstructural analysis of the cement wrapping modification mechanism was conducted by scanning electron microscopy coupled with mercury intrusion porosimetry. Results revealed that internal sulfate addition decreased the crushing value and increased the water absorption of recycled aggregates, primarily due to micro-cracks formed by expansion. Additionally, the pores were occupied by erosion products, leading to a slight increase in the apparent density of aggregates. The performance of SRA was effectively enhanced by cement paste wrapping at a 0.6 water–binder ratio, whereas it was negatively impacted by a ratio of 1.0. The modifying effect became even more effective when 15% fly ash was added to the wrapping paste. Scanning electron microscopy observations revealed that the interface of SRA was predominantly composed of gypsum crystals. Cement paste wrapping greatly enhanced the original interface structure, despite a new dense interface formed in the modified aggregates. Full article
(This article belongs to the Special Issue Research on Alkali-Activated Materials (Second Edition))
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22 pages, 3056 KiB  
Article
Recycled Glass and Plastic Waste in Sustainable Geopolymer Systems for Affordable Housing Solutions
by Zhao Qing Tang, Yat Choy Wong, Yali Li and Eryadi Kordi Masli
Recycling 2025, 10(4), 147; https://doi.org/10.3390/recycling10040147 - 27 Jul 2025
Viewed by 286
Abstract
The increasing demand for sustainable construction materials has driven research into low-carbon geopolymers that mitigate both cement-related emissions and plastic and glass waste accumulation. This study explores the development of geopolymer concrete incorporating fly ash (FA), slag (S), and FA + S blends, [...] Read more.
The increasing demand for sustainable construction materials has driven research into low-carbon geopolymers that mitigate both cement-related emissions and plastic and glass waste accumulation. This study explores the development of geopolymer concrete incorporating fly ash (FA), slag (S), and FA + S blends, with 10% recycled crushed glass (RCG) and recycled plastic waste (RPW) as partial coarse aggregate replacements. Compressive strength testing revealed that FA + S-based geopolymers (25FA + S) with 100% ordinary Portland cement (OPC) replacement achieved a 7-day strength of 24.6 MPa, representing a 98% improvement over control specimens. Slag-based geopolymers demonstrated water absorption properties comparable to OPC, indicating enhanced durability. Microstructural analyses using SEM, XRD, and EDS confirmed the formation of a dense aluminosilicate matrix, with slag promoting FA reactivity and reinforcing interfacial transition zone (ITZ). These effects contributed to superior mechanical performance and water resistance. Despite minor shrinkage-induced cracking, full OPC replacement with S or FA + S geopolymers outperformed control specimens, consistently exceeding the target strength of 15 MPa required for low-impact, single-story housing applications within seven days. These findings underscore the potential of geopolymer systems for rapid and sustainable construction, offering an effective solution for reducing carbon footprints and repurposing industrial waste. Full article
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26 pages, 11239 KiB  
Review
Microbial Mineral Gel Network for Enhancing the Performance of Recycled Concrete: A Review
by Yuanxun Zheng, Liwei Wang, Hongyin Xu, Tianhang Zhang, Peng Zhang and Menglong Qi
Gels 2025, 11(8), 581; https://doi.org/10.3390/gels11080581 - 27 Jul 2025
Viewed by 185
Abstract
The dramatic increase in urban construction waste poses severe environmental challenges. Utilizing waste concrete to produce recycled aggregates (RA) for manufacturing recycled concrete (RC) represents an effective strategy for resource utilization. However, inherent defects in RA, such as high porosity, microcracks, and adherent [...] Read more.
The dramatic increase in urban construction waste poses severe environmental challenges. Utilizing waste concrete to produce recycled aggregates (RA) for manufacturing recycled concrete (RC) represents an effective strategy for resource utilization. However, inherent defects in RA, such as high porosity, microcracks, and adherent old mortar layers, lead to significant performance degradation of the resulting RC, limiting its widespread application. Traditional methods for enhancing RA often suffer from limitations, including high energy consumption, increased costs, or the introduction of new pollutants. MICP offers an innovative approach for enhancing RC performance. This technique employs the metabolic activity of specific microorganisms to induce the formation of a three-dimensionally interwoven calcium carbonate gel network within the pores and on the surface of RA. This gel network can improve the inherent defects of RA, thereby enhancing the performance of RC. Compared to conventional techniques, this approach demonstrates significant environmental benefits and enhances concrete compressive strength by 5–30%. Furthermore, embedding mineralizing microbial spores within the pores of RA enables the production of self-healing RC. This review systematically explores recent research advances in microbial mineral gel network for improving RC performance. It begins by delineating the fundamental mechanisms underlying microbial mineralization, detailing the key biochemical reactions driving the formation of calcium carbonate (CaCO3) gel, and introducing the common types of microorganisms involved. Subsequently, it critically discusses the key environmental factors influencing the effectiveness of MICP treatment on RA and strategies for their optimization. The analysis focuses on the enhancement of critical mechanical properties of RC achieved through MICP treatment, elucidating the underlying strengthening mechanisms at the microscale. Furthermore, the review synthesizes findings on the self-healing efficiency of MICP-based RC, including such metrics as crack width healing ratio, permeability recovery, and restoration of mechanical properties. Key factors influencing self-healing effectiveness are also discussed. Finally, building upon the current research landscape, the review provides perspectives on future research directions for advancing microbial mineralization gel techniques to enhance RC performance, offering a theoretical reference for translating this technology into practical engineering applications. Full article
(This article belongs to the Special Issue Novel Polymer Gels: Synthesis, Properties, and Applications)
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28 pages, 6625 KiB  
Article
Short- and Long-Term Mechanical and Durability Performance of Concrete with Copper Slag and Recycled Coarse Aggregate Under Magnesium Sulfate Attack
by Yimmy Fernando Silva, Claudia Burbano-Garcia, Eduardo J. Rueda, Arturo Reyes-Román and Gerardo Araya-Letelier
Appl. Sci. 2025, 15(15), 8329; https://doi.org/10.3390/app15158329 (registering DOI) - 26 Jul 2025
Viewed by 221
Abstract
Sustainability in the construction sector has become a fundamental objective for mitigating escalating environmental challenges; given that concrete is the most widely used man-made material, extending its service life is therefore critical. Among durability concerns, magnesium sulfate (MgSO4) attack is particularly [...] Read more.
Sustainability in the construction sector has become a fundamental objective for mitigating escalating environmental challenges; given that concrete is the most widely used man-made material, extending its service life is therefore critical. Among durability concerns, magnesium sulfate (MgSO4) attack is particularly deleterious to concrete structures. Therefore, this study investigates the short- and long-term performance of concrete produced with copper slag (CS)—a massive waste generated by copper mining activities worldwide—employed as a supplementary cementitious material (SCM), together with recycled coarse aggregate (RCA), obtained from concrete construction and demolition waste, when exposed to MgSO4. CS was used as a 15 vol% cement replacement, while RCA was incorporated at 0%, 20%, 50%, and 100 vol%. Compressive strength, bulk density, water absorption, and porosity were measured after water curing (7–388 days) and following immersion in a 5 wt.% MgSO4 solution for 180 and 360 days. Microstructural characteristics were assessed using scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis with its differential thermogravimetric derivative (TG-DTG), and Fourier transform infrared spectroscopy (FTIR) techniques. The results indicated that replacing 15% cement with CS reduced 7-day strength by ≤10%, yet parity with the reference mix was reached at 90 days. Strength losses increased monotonically with RCA content. Under MgSO4 exposure, all mixtures experienced an initial compressive strength gain during the short-term exposures (28–100 days), attributed to the pore-filling effect of expansive sulfate phases. However, at long-term exposure (180–360 days), a clear strength decline was observed, mainly due to internal cracking, brucite formation, and the transformation of C–S–H into non-cementitious M–S–H gel. Based on these findings, the combined use of CS and RCA at low replacement levels shows potential for producing environmentally friendly concrete with mechanical and durability performance comparable to those of concrete made entirely with virgin materials. Full article
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18 pages, 2652 KiB  
Article
The Use of a Composite of Modified Construction Aggregate and Activated Carbon for the Treatment of Groundwater Contaminated with Heavy Metals and Chlorides
by Katarzyna Pawluk, Marzena Lendo-Siwicka, Grzegorz Wrzesiński, Sylwia Szymanek and Osazuwa Young Osawaru
Materials 2025, 18(15), 3437; https://doi.org/10.3390/ma18153437 - 22 Jul 2025
Viewed by 207
Abstract
The treatment of contaminants from road infrastructure poses significant challenges due to their variable composition and the high concentrations of chloride ions, heavy metals, and oil-derived substances. Traditional methods for protecting groundwater environments are often insufficient. A promising alternative is permeable reactive barrier [...] Read more.
The treatment of contaminants from road infrastructure poses significant challenges due to their variable composition and the high concentrations of chloride ions, heavy metals, and oil-derived substances. Traditional methods for protecting groundwater environments are often insufficient. A promising alternative is permeable reactive barrier (PRB) technology, which utilizes recycled materials and construction waste as reactive components within the treatment zone of the ground. This paper delves into the potential of employing a composite (MIX) consisting of modified construction aggregate (as recycled material) and activated carbon (example of reactive material) to address environmental contamination from a mixture of heavy metals and chloride. The research involved chemical modifications of the road aggregate, activated carbon, and their composite, followed by laboratory tests in glass reactors and non-flow batch tests to evaluate the kinetics and chemical equilibrium of the reactions. The adsorption process was stable and conformed to the pseudo-second-order kinetics and Langmuir, Toth, and Redlich–Peterson isotherm models. Studies using MIX from a heavy metal model solution showed that monolayer adsorption was a key mechanism for removing heavy metals, with strong fits to the Langmuir (R2 > 0.80) and Freundlich models, and optimal efficiencies for Cd and Ni (R2 > 0.90). The best fit, at Cd, Cu, Ni = 0.96, however, was with the Redlich–Peterson isotherm, indicating a mix of physical and chemical adsorption on heterogeneous surfaces. The Toth model was significant for all analytes, fitting Cl and Cd well and Pb and Zn moderately. The modifications made to the composite significantly enhanced its effectiveness in removing the contaminant mixture. The test results demonstrated an average reduction of chloride by 85%, along with substantial removals of heavy metals: lead (Pb) by 90%, cadmium (Cd) by 86%, nickel (Ni) by 85%, copper (Cu) by 81%, and zinc (Zn) by 79%. Further research should focus on the removal of other contaminants and the optimization of magnesium oxide (MgO) dosage. Full article
(This article belongs to the Special Issue Recovered or Recycled Materials for Composites and Other Materials)
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26 pages, 10465 KiB  
Article
Potential Use of Wastewater Treatment Plant Washed Mineral Waste as Flood Embankment Materials
by Jacek Kostrzewa, Łukasz Kaczmarek, Jan Bogacki, Agnieszka Dąbska, Małgorzata Wojtkowska and Paweł Popielski
Materials 2025, 18(14), 3384; https://doi.org/10.3390/ma18143384 - 18 Jul 2025
Viewed by 331
Abstract
Recycling washed mineral waste, generated as a byproduct of the mechanical wastewater treatment process, can be a beneficial alternative to widely used natural sand in construction. Studies on material from the Warsaw agglomeration, available in quantities sufficient for construction applications, demonstrated its high [...] Read more.
Recycling washed mineral waste, generated as a byproduct of the mechanical wastewater treatment process, can be a beneficial alternative to widely used natural sand in construction. Studies on material from the Warsaw agglomeration, available in quantities sufficient for construction applications, demonstrated its high usability in specific hydrotechnical applications. Key laboratory tests for material characterization included physical, permeability, mechanical, and chemical property analyses. The tested waste corresponds to uniformly graded medium sands (uniformity coefficient: 2.20) and weakly calcareous (calcium carbonate content: 2.25–3.29%) mineral soils with organic content ranging from 0.24% to 1.49%. The minimum heavy metal immobilization level reached 91.45%. At maximum dry density of the soil skeleton (1.78/1.79 g/cm3) and optimal moisture content (11.34/11.95%), the hydraulic conductivity reached 4.38/7.71 m/d. The mechanical parameters of washed mineral waste included internal friction angle (34.4/37.8°) and apparent cohesion (9.37/14.98 kPa). The values of the determined parameters are comparable to those of natural sands used as construction aggregates. As a result, washed mineral waste has a high potential for use as an alternative material to natural sand in the analyzed hydrotechnical applications, particularly for flood embankment construction, by applicable technical standards and construction guidelines. Full article
(This article belongs to the Section Construction and Building Materials)
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23 pages, 3120 KiB  
Article
An Experimental Study on the Effects of Basalt Fiber and Iron Ore Tailings on the Durability of Recycled Concrete
by Yang Zhang, Xu-Hui Wang and Xian-Jie Tang
Buildings 2025, 15(14), 2492; https://doi.org/10.3390/buildings15142492 - 16 Jul 2025
Viewed by 279
Abstract
To elucidate the effects of iron ore tailings (IOTs) and basalt fiber (BF) on the durability of recycled aggregate concrete (RAC) with different recycled aggregate replacement rates, this study used IOTs to replace natural sand at mass replacement rates of 0%, 20%, 40%, [...] Read more.
To elucidate the effects of iron ore tailings (IOTs) and basalt fiber (BF) on the durability of recycled aggregate concrete (RAC) with different recycled aggregate replacement rates, this study used IOTs to replace natural sand at mass replacement rates of 0%, 20%, 40%, 60%, 80%, and 100% and incorporated BF at volume fractions of 0%, 0.1%, 0.2%, and 0.3%. Carbonation and freeze–thaw cycle tests were conducted on C30 grade RAC. The carbonation depth and compressive strength of RAC at different carbonation ages and the mass loss rate, relative dynamic elastic modulus, and changes in compressive strength of RAC under different freeze–thaw cycle times were determined. Scanning electron microscopy (SEM) was utilized to meticulously observe the micro-morphological alterations of BF-IOT-RAC before and after carbonation. We then investigated the mechanisms by which BF and IOTs enhance the carbonation resistance of RAC. Utilizing the experimental data, we fitted relevant models to establish both a carbonation depth prediction model and a freeze–thaw damage prediction model specific to BF-IOT-RAC. Furthermore, we projected the service life of BF-IOT-RAC under conditions typical of northwest China. The results showed that as the dosages of the two materials increased, the carbonation resistance and frost resistance of RAC initially improved and then declined. Specifically, the optimal volume content of BF was ascertained to be 0.1%, while the optimal replacement rate of IOTs was determined to be 40%. Compared to using BF or IOTs individually, the composite incorporation of both materials significantly improves the durability of RAC while simultaneously enhancing the reuse of construction waste and mining solid waste, thereby contributing to environmental sustainability. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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13 pages, 2375 KiB  
Communication
Research on the Effect of Calcium Alginate-Red Mud Microspheres on the Performance of Cement Mortar by Partially Replacing Standard Sand
by Ruizhuo Liu, Zibo Lin, Shencheng Fan, Yao Cheng, Yuanyang Li, Jinsheng Li, Haiying Zou, Yongsi Chen, Liting Zheng and Jing Li
Materials 2025, 18(14), 3326; https://doi.org/10.3390/ma18143326 - 15 Jul 2025
Viewed by 262
Abstract
With the depletion of river sand resources and increasing environmental concerns, the development of alternative materials has become an urgent need in the construction industry. Waste concrete and non-waste concrete materials have been widely studied as alternatives to river sand. Although recycled concrete [...] Read more.
With the depletion of river sand resources and increasing environmental concerns, the development of alternative materials has become an urgent need in the construction industry. Waste concrete and non-waste concrete materials have been widely studied as alternatives to river sand. Although recycled concrete fine aggregates are close to natural sand in terms of mechanical properties, their surface cement adheres and affects the performance of cement, whereas non-recycled concrete fine aggregates perform superiorly in terms of ease of use and compressive properties, but there are challenges of supply stability and standardization. Red mud, as an industrial waste, is a potential alternative material due to its stable supply and high alkaline characteristics. In this paper, a new method is proposed for utilizing the cross-linking reaction between sodium alginate and calcium chloride by the calcium alginate-red mud microsphere preparation technique and the surface modification of red mud to enhance its bonding with cement. The experimental results showed that the mechanical properties of CMC-RM-SiO2-2.5% were improved by 13.9% compared with those of the benchmark cement mortar, and the encapsulation of red mud by calcium alginate significantly reduced the transfer of hazardous elements in red mud. Full article
(This article belongs to the Section Construction and Building Materials)
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21 pages, 4856 KiB  
Article
Mechanical Properties of Recycled Concrete with Carbide Slag Slurry Pre-Immersed and Carbonated Recycled Aggregate
by Xiangfei Wang, Guoliang Guo, Jinglei Liu, Chun Lv and Mingyan Bi
Materials 2025, 18(14), 3281; https://doi.org/10.3390/ma18143281 - 11 Jul 2025
Viewed by 256
Abstract
This research focuses on improving the characteristics of recycled concrete and utilizing solid waste resources through the combination of industrial waste pre-impregnation and the carbonation process. A novel pre-impregnation–carbonation aggregate method is proposed to increase the content of carbonatable components in the surface-bonded [...] Read more.
This research focuses on improving the characteristics of recycled concrete and utilizing solid waste resources through the combination of industrial waste pre-impregnation and the carbonation process. A novel pre-impregnation–carbonation aggregate method is proposed to increase the content of carbonatable components in the surface-bonded mortar of recycled coarse aggregate by pre-impregnating it with carbide slag slurry (CSS). This approach enhances the subsequent carbonation effect and thus the properties of recycled aggregates. The experimental results showed that the method significantly improved the water absorption, crushing value, and apparent density of the recycled aggregate. Additionally, it enhanced the compressive strength, split tensile strength, and flexural strength of the recycled concrete produced using the aggregate improved by this method. Microanalysis revealed that CO2 reacts with calcium hydroxide and hydrated calcium silicate (C-S-H) to produce calcite-type calcium carbonate and amorphous silica gel. These reaction products fill microcracks and pores on the aggregate and densify the aggregate–paste interfacial transition zone (ITZ), thereby improving the properties of recycled concrete. This study presents a practical approach for the high-value utilization of construction waste and the production of low-carbon building materials by enhancing the quality of recycled concrete. Additionally, carbon sequestration demonstrates broad promise for engineering applications. Full article
(This article belongs to the Section Construction and Building Materials)
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20 pages, 4263 KiB  
Article
Quantitative Fractal Analysis of Fracture Mechanics and Damage Evolution in Recycled Aggregate Concrete Beams: Investigation of Dosage-Dependent Mechanical Response Under Incremental Load
by Xiu-Cheng Zhang and Xue-Fei Chen
Fractal Fract. 2025, 9(7), 454; https://doi.org/10.3390/fractalfract9070454 - 11 Jul 2025
Viewed by 255
Abstract
This study investigated the fracture behavior of concrete beams with recycled coarse aggregate (RCA) and recycled fine aggregate (RFA) using the box-counting method to measure crack fractal dimensions under load. Beams with RCA showed higher fractal dimensions due to RCA’s lower elastic moduli [...] Read more.
This study investigated the fracture behavior of concrete beams with recycled coarse aggregate (RCA) and recycled fine aggregate (RFA) using the box-counting method to measure crack fractal dimensions under load. Beams with RCA showed higher fractal dimensions due to RCA’s lower elastic moduli and compressive strengths, resulting in reduced deformation resistance, ductility, and more late-stage crack propagation. A direct proportional relationship existed between RCA/RFA replacement ratios and crack fractal dimensions. Second-order and third-order polynomial trend surface-fitting techniques were applied to examine the complex relationships among RFA/RCA dosage, applied load, and crack fractal dimension. The results indicated that the RFA dosage had a negative quadratic influence, while load had a positive linear effect, with dosage impact increasing with load. A second-order functional relationship was found between mid-span deflection and crack fractal dimension, reflecting nonlinear behavior consistent with concrete mechanics. This study enhances the understanding of recycled aggregate concrete beam fracture behavior, with the crack fractal dimension serving as a valuable quantitative indicator for damage state and crack complexity assessment. These findings are crucial for engineering design and application, enabling better evaluation of structural performance under various conditions. Full article
(This article belongs to the Section Engineering)
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25 pages, 11157 KiB  
Review
Reuse of Retired Wind Turbine Blades in Civil Engineering
by Xuemei Yu, Changbao Zhang, Jing Li, Xue Bai, Lilin Yang, Jihao Han and Guoxiang Zhou
Buildings 2025, 15(14), 2414; https://doi.org/10.3390/buildings15142414 - 9 Jul 2025
Viewed by 359
Abstract
The rapid growth of the wind energy sector has led to a rising number of retired wind turbine blades (RWTBs) globally, posing significant environmental and logistical challenges for sustainable waste management. Handling enormous RWTBs at their end of life (EoL) has a significant [...] Read more.
The rapid growth of the wind energy sector has led to a rising number of retired wind turbine blades (RWTBs) globally, posing significant environmental and logistical challenges for sustainable waste management. Handling enormous RWTBs at their end of life (EoL) has a significant negative impact on resource conservation and the environment. Conventional disposal methods, such as landfilling and incineration, raise environmental concerns due to the non-recyclable composite material used in blade manufacturing. This study explores the upcycling potential of RWTBs as innovative construction materials, addressing both waste reduction and resource efficiency in the construction industry. By exploring recent advancements in recycling techniques, this research highlights applications such as structural components, lightweight aggregates for concrete, and reinforcement elements in asphalt pavements. The key findings demonstrate that repurposing blade-derived materials not only reduces landfill dependency but also lowers carbon emissions associated with conventional construction practices. However, challenges including material compatibility, economic feasibility, and standardization require further investigation. This study concludes that upcycling wind turbine blades into construction materials offers a promising pathway toward circular economy goals. To improve technical methods and policy support for large-scale implementation, it recommends collaboration among different fields, such as those related to cementitious and asphalt materials. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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51 pages, 8938 KiB  
Review
Sustainability of Recycling Waste Ceramic Tiles in the Green Concrete Industry: A Comprehensive Review
by Ghasan Fahim Huseien, Zahraa Hussein Joudah, Mohammad Hajmohammadian Baghban, Nur Hafizah A. Khalid, Iman Faridmehr, Kaijun Dong, Yuping Li and Xiaobin Gu
Buildings 2025, 15(14), 2406; https://doi.org/10.3390/buildings15142406 - 9 Jul 2025
Viewed by 615
Abstract
Ceramic tiles classified as non-biodegradable are made from fired clay, silica, and other natural materials for several construction applications. Waste ceramic tiles (WCTs) are produced from several sources, including manufacturing defects; surplus, broken, or damaged tiles resulting from handling; and construction and demolition [...] Read more.
Ceramic tiles classified as non-biodegradable are made from fired clay, silica, and other natural materials for several construction applications. Waste ceramic tiles (WCTs) are produced from several sources, including manufacturing defects; surplus, broken, or damaged tiles resulting from handling; and construction and demolition debris. WCTs do not decompose easily, leading to long-term accumulation in landfills and occupying a significant amount of landfill space, which has substantial environmental impacts. Recycling WCTs offers several critical ecological benefits, including reducing landfill waste and pollution, conserving natural resources, lowering energy consumption, and supporting the circular economy, which in turn contributes to sustainable construction and waste management practices. In green concrete manufacturing, WCTs are widely utilized as replacements for cement, fine, and coarse aggregates, and the recycling level in the concrete industry is an increasingly explored practice aimed at promoting sustainability and reducing construction waste. From this view, this paper reports the innovative technologies, advancements in green concrete performance, and development trends in the reuse of WCTs in the production of systems. The effects of WCTs on fresh, engineering, microstructural, and durable properties, as well as their environmental performance, are reviewed. In conclusion, the use of technologies for recycling WCTs has demonstrated potential in promoting sustainability and supporting the transition toward a more environmentally friendly construction industry. This approach offers a practical contribution to sustainable development and represents significant progress in closing the recycling loop within the construction sector. Full article
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14 pages, 3895 KiB  
Article
An Experimental Study on the Interface Characteristics of Geogrid-Reinforced Construction and Demolition (C&D) Waste Recycled Aggregate Based on Pullout Tests
by Da Zhang, Haixiang Gao, Haifeng Wang and Guangqing Yang
Buildings 2025, 15(13), 2355; https://doi.org/10.3390/buildings15132355 - 4 Jul 2025
Viewed by 298
Abstract
China generates substantial construction and demolition (C&D) waste, owing to rapid urbanization. However, the resource utilization rate of C&D waste remains low. This work is devoted to promoting the application of C&D waste in reinforced soil structures. In this research, the physical and [...] Read more.
China generates substantial construction and demolition (C&D) waste, owing to rapid urbanization. However, the resource utilization rate of C&D waste remains low. This work is devoted to promoting the application of C&D waste in reinforced soil structures. In this research, the physical and mechanical properties of C&D waste recycled aggregate, biaxial geogrids and triaxial geogrids were first clarified. Then, a series of pullout tests were carried out based on the large-size pullout test setup. With the help of macroscopic indicators, including pullout resistance, horizontal displacement and interface friction coefficient, the effects of normal stress, pullout rate and reinforcement type on the characteristics of the reinforcement–C&D waste recycled aggregate interface were clarified. The test results show that normal stress has the greatest influence on pullout resistance. The pullout rate has the lowest effect on pullout resistance. In addition, the interface effect between the triaxial geogrid and the C&D waste recycled aggregate is more significant than that in biaxial geogrid–C&D waste recycled aggregate. The interface friction angle of triaxial geogrids is 18.1% higher than that of biaxial geogrids (11.6° vs. 9.82°), correlating with an enhanced particle interlocking mechanism. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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