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Keywords = rare-earth oxide

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18 pages, 7598 KiB  
Article
Recovery of Fine Rare Earth Minerals from Simulated Tin Tailings by Carrier Magnetic Separation: Selective Heterogeneous Agglomeration with Coarse Magnetite Particles
by Ilhwan Park, Topan Satria Gumilang, Rinaldi Yudha Pratama, Sanghee Jeon, Carlito Baltazar Tabelin, Theerayut Phengsaart, Muhammad Bilal, Youhei Kawamura and Mayumi Ito
Minerals 2025, 15(7), 757; https://doi.org/10.3390/min15070757 - 19 Jul 2025
Viewed by 336
Abstract
The demand for rare earth elements (REEs) is continuously increasing due to the important roles they play in low-carbon and green energy technologies. Unfortunately, the global REE reserves are limited and concentrated in only a few countries, so the reprocessing of alternative resources [...] Read more.
The demand for rare earth elements (REEs) is continuously increasing due to the important roles they play in low-carbon and green energy technologies. Unfortunately, the global REE reserves are limited and concentrated in only a few countries, so the reprocessing of alternative resources like tailings is of critical importance. This study investigated carrier magnetic separation using coarse magnetite particles as a carrier to recover finely ground monazite from tailings. The monazite and carrier surfaces were modified by sodium oleate (NaOL) to improve the hydrophobic interactions between them. The results of zeta potential and contact angle measurements implied the selective adsorption of NaOL onto the surfaces of the monazite and magnetite particles. Although their hydrophobicity increased, heterogenous agglomeration between them was not substantial. To improve heterogenous agglomeration, emulsified kerosene was utilized as a bridging liquid, resulting in more extensive attachment of fine monazite particles onto the surfaces of carrier particles and a dramatic improvement in monazite recovery by magnetic separation—from 0% (without carrier) to 70% (with carrier). A rougher–scavenger–cleaner carrier magnetic separation can produce REE concentrates with a total rare earth oxide (TREO) recovery of 80% and a grade of 9%, increased from 3.4%, which can be further increased to 23.2% after separating REEs and the carrier. Full article
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18 pages, 5293 KiB  
Article
Fluorescent Moieties Through Alkaline Treatment of Graphene Oxide: A Potential Substitute to Replace CRM in wLEDS
by Maria Lucia Protopapa, Emiliano Burresi, Martino Palmisano and Emanuela Pesce
ChemEngineering 2025, 9(4), 73; https://doi.org/10.3390/chemengineering9040073 - 18 Jul 2025
Viewed by 208
Abstract
White-light-emitting diodes (wLEDs) are central to next-generation lighting technologies, yet their reliance on critical raw materials (CRMs), such as rare-earth elements, raises concerns regarding sustainability and supply security. In this work, we present a simple, low-cost method to produce photoluminescent carbon-based nanostructures—known as [...] Read more.
White-light-emitting diodes (wLEDs) are central to next-generation lighting technologies, yet their reliance on critical raw materials (CRMs), such as rare-earth elements, raises concerns regarding sustainability and supply security. In this work, we present a simple, low-cost method to produce photoluminescent carbon-based nanostructures—known as oxidative debris (OD)—via alkaline treatment of graphene oxide (GO) using KOH solutions ranging from 0.04 M to 1.78 M. The resulting OD, isolated from the supernatant after acid precipitation, exhibits strong and tunable photoluminescence (PL) across the visible spectrum. Emission peaks shift from blue (~440 nm) to green (~500 nm) and yellow (~565 nm) as a function of treatment conditions, with excitation wavelengths between 300 and 390 nm. Optical, morphological. and compositional analyses were performed using UV-Vis, AFM, FTIR, and Raman spectroscopy, confirming the presence of highly oxidized aromatic domains. The blue-emitting (S2) and green/yellow-emitting (R2) fractions were successfully separated and characterized, demonstrating potential color tuning by adjusting KOH concentration and treatment time. This study highlights the feasibility of reusing GO-derived byproducts as sustainable phosphor alternatives in wLEDs, reducing reliance on CRMs and aligning with green chemistry principles. Full article
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23 pages, 25056 KiB  
Article
Mineral Chemistry and Whole-Rock Analysis of Magnesian and Ferroan Granitic Suites of Magal Gebreel, South Eastern Desert: Clues for Neoproterozoic Syn- and Post-Collisional Felsic Magmatism
by El Saeed R. Lasheen, Gehad M. Saleh, Amira El-Tohamy, Farrage M. Khaleal, Mabrouk Sami, Ioan V. Sanislav and Fathy Abdalla
Minerals 2025, 15(7), 751; https://doi.org/10.3390/min15070751 - 17 Jul 2025
Viewed by 396
Abstract
The article provides a comprehensive analysis of the Magal Gebreel granitic suites (MGGs) using petrological (fieldwork, petrography, mineral chemistry, and bulk rock analysis) aspects to infer their petrogenesis and emplacement setting. Our understanding of the development of the northern portion of the Arabian [...] Read more.
The article provides a comprehensive analysis of the Magal Gebreel granitic suites (MGGs) using petrological (fieldwork, petrography, mineral chemistry, and bulk rock analysis) aspects to infer their petrogenesis and emplacement setting. Our understanding of the development of the northern portion of the Arabian Nubian Shield is significantly improved by the Neoproterozoic granitic rocks of the seldom studied MGGs in Egypt’s south Eastern Desert. According to detailed field, mineralogical, and geochemical assessments, they comprise syn-collision (granodiorites) and post-collision (monzogranites, syenogranites, and alkali feldspar rocks). Granodiorite has strong positive Pb, notable negative P, Ti, and Nb anomalies, and is magnesian in composition. They have high content of LREEs (light rare-earth elements) compared to HREEs (heavy rare-earth elements) and clear elevation of LFSEs (low-field strength elements; K Rb, and Ba) compared to HFSEs (high-field strength elements; Zr and Nb), which are in accord with the contents of I-type granites from the Eastern Desert. In this context, the granodiorites are indicative of an early magmatic phase that probably resulted from the partial melting of high K-mafic sources in the subduction zone. Conversely, the post-collision rocks have low contents of Mg#, CaO, P2O5, MgO, Fe2O3, Sr, and Ti, and high SiO2, Fe2O3/MgO, Nb, Ce, and Ga/Al, suggesting A-type features with ferroan affinity. Their P, Nb, Sr, Ba, and Ti negative anomalies are in accord with the findings for Eastern Desert granites of the A2-type. Furthermore, they exhibit a prominent negative anomaly in Eu and a small elevation of LREEs in relation to HREEs. The oxygen fugacity (fO2) for the rocks under investigation can be calculated using the biotite chemistry. The narrow Fe/(Fe + Mg) ratio range (0.6–0.75) indicates that they crystallized under moderately oxidizing conditions between ~QFM +0.1 and QFM +1. The A-type rocks were formed by the partial melting of a tonalite source (underplating rocks) in a post-collisional environment during the late period of extension via slab delamination. The lithosphere became somewhat impregnated with particular elements as a result of the interaction between the deeper crust and the upwelling mantle. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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19 pages, 2810 KiB  
Article
Integrated Compositional Modeling and Machine Learning Analysis of REE-Bearing Coal Ash from a Weathered Dumpsite
by Rashid Nadirov, Kaster Kamunur, Lyazzat Mussapyrova, Aisulu Batkal, Olesya Tyumentseva and Ardak Karagulanova
Minerals 2025, 15(7), 734; https://doi.org/10.3390/min15070734 - 14 Jul 2025
Viewed by 279
Abstract
Coal combustion residues are increasingly viewed as alternative sources of rare earth elements (REEs), but their heterogeneous composition and post-depositional alteration complicate resource evaluation. This study analyzes 50 coal ash (CA) samples collected from a weathered dumpsite near Almaty, Kazakhstan, originating from power [...] Read more.
Coal combustion residues are increasingly viewed as alternative sources of rare earth elements (REEs), but their heterogeneous composition and post-depositional alteration complicate resource evaluation. This study analyzes 50 coal ash (CA) samples collected from a weathered dumpsite near Almaty, Kazakhstan, originating from power generation using coal from the Ekibastuz Basin. A multi-method approach—comprising bulk chemical characterization, unsupervised clustering, X-ray diffraction (XRD), scanning electron microscopy (SEM), and supervised machine learning (ML)—was applied to identify consistent indicators of REE enrichment. While conventional regression models failed to predict individual REE concentrations accurately, ML algorithms consistently highlighted vanadium (V) as the most robust predictor of ΣREE across Random Forest, XGBoost, and LASSO. This suggests that V may act as a geochemical proxy for REE-bearing phases, potentially due to co-retention in amorphous or ferruginous matrices. Despite compositional similarity among many samples, XRD and SEM revealed marked variability in phase structure and crystallinity, underscoring the limitations of bulk oxide data alone. These findings demonstrate that REE behavior in ash cannot be predicted deterministically, but ML can be used to screen for informative compositional signals. The proposed workflow may support the preliminary classification and valorization of heterogeneous ash materials in secondary resource strategies. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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34 pages, 4392 KiB  
Article
Post-Collisional Mantle Processes and Magma Evolution of the El Bola Mafic–Ultramafic Intrusion, Arabian-Nubian Shield, Egypt
by Khaled M. Abdelfadil, Hatem E. Semary, Asran M. Asran, Hafiz U. Rehman, Mabrouk Sami, A. Aldukeel and Moustafa M. Mogahed
Minerals 2025, 15(7), 705; https://doi.org/10.3390/min15070705 - 2 Jul 2025
Viewed by 578
Abstract
The El Bola mafic–ultramafic intrusion (EBMU) in Egypt’s Northern Eastern Desert represents an example of Neoproterozoic post-collisional layered mafic–ultramafic magmatism in the Arabian–Nubian Shield (ANS). The intrusion is composed of pyroxenite, olivine gabbro, pyroxene gabbro, pyroxene–hornblende gabbro, and hornblende-gabbro, exhibiting adcumulate to heter-adcumulate [...] Read more.
The El Bola mafic–ultramafic intrusion (EBMU) in Egypt’s Northern Eastern Desert represents an example of Neoproterozoic post-collisional layered mafic–ultramafic magmatism in the Arabian–Nubian Shield (ANS). The intrusion is composed of pyroxenite, olivine gabbro, pyroxene gabbro, pyroxene–hornblende gabbro, and hornblende-gabbro, exhibiting adcumulate to heter-adcumulate textures. Mineralogical and geochemical analyses reveal a coherent trend of fractional crystallization. Compositions of whole rock and minerals indicate a parental magma of ferropicritic affinity, derived from partial melting of a hydrous, metasomatized spinel-bearing mantle source, likely modified by subduction-related fluids. Geothermobarometric calculations yield crystallization temperatures from ~1120 °C to ~800 °C and pressures from ~5.2 to ~3.1 kbar, while oxygen fugacity estimates suggest progressive oxidation (log fO2 from −17.3 to −15.7) during differentiation. The EBMU displays Light Rare Earth element (LREE) enrichment, trace element patterns marked by Large Ion Lithophile Element (LILE) enrichment, Nb-Ta depletion and high LILE/HFSE (High Field Strength Elements) ratios, suggesting a mantle-derived source that remained largely unaffected by crustal contribution and was metasomatized by slab-derived fluids. Tectonic discrimination modeling suggests that EBMU magmatism was triggered by asthenospheric upwelling and slab break-off. Considering these findings alongside regional geologic features, we propose that the mafic–ultramafic intrusion from the ANS originated in a tectonic transition between subduction and collision (slab break-off) following the assembly of Gondwana. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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20 pages, 1946 KiB  
Article
Optimization of Growth Conditions of Desulfovibrio desulfuricans Strain REO-01 and Evaluation of Its Cd(II) Bioremediation Potential for Detoxification of Rare Earth Tailings
by Ping Zhang, Chaoyang Wei and Fen Yang
Microorganisms 2025, 13(7), 1511; https://doi.org/10.3390/microorganisms13071511 - 28 Jun 2025
Viewed by 486
Abstract
To promote environmentally sustainable remediation and resource recovery from ion-adsorption rare earth tailings (IRET), this study comprehensively investigated the previously isolated strain REO-01 by examining its sulfate-reducing performance, Cd(II) immobilization potential, and physiological and biochemical responses under varying environmental conditions. Strain REO-01 was [...] Read more.
To promote environmentally sustainable remediation and resource recovery from ion-adsorption rare earth tailings (IRET), this study comprehensively investigated the previously isolated strain REO-01 by examining its sulfate-reducing performance, Cd(II) immobilization potential, and physiological and biochemical responses under varying environmental conditions. Strain REO-01 was identified as a Gram-negative facultative anaerobe with strong sulfate-reducing activity and effective Cd(II) immobilization capacity. During a 96 h incubation period, the strain entered the exponential growth phase within 36 h, after which the OD600 values plateaued. Concurrently, the culture pH increased from 6.83 to 7.5, and the oxidation-reduction potential (ORP) declined to approximately −300 mV. Cd(II) concentrations decreased from 0.2 mM to 3.33 μM, corresponding to a removal efficiency exceeding 95%, while sulfate concentrations declined from 1500 mg/L to 640 mg/L, with a maximum reduction efficiency of 66.16%. The strain showed optimal growth at 25–40 °C and near-neutral pH (6–7), whereas elevated Cd(II) concentrations (≥0.2 mM) significantly inhibited cell growth. A sulfate concentration of 1500 mg/L was found to be optimal for cellular activity. Among the tested carbon sources, sodium lactate at 4.67 g/L yielded the most favorable results, reducing ORP to −325 mV, increasing pH to 7.6, and lowering Cd(II) and sulfate concentrations to 3.33 μM and 510 mg/L, respectively. These findings highlight the strong potential of strain REO-01 for simultaneous sulfate reduction and Cd(II) remediation, supporting its application in the in situ bioremediation and resource utilization of rare earth tailings. Full article
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28 pages, 9743 KiB  
Article
Direct Reuse of Spent Nd–Fe–B Permanent Magnets
by Zara Cherkezova-Zheleva, Daniela Paneva, Sabina Andreea Fironda, Iskra Piroeva, Marian Burada, Maria Sabeva, Anna Vasileva, Kaloyan Ivanov, Bogdan Ranguelov and Radu Robert Piticescu
Materials 2025, 18(13), 2946; https://doi.org/10.3390/ma18132946 - 21 Jun 2025
Viewed by 1707
Abstract
Nd–Fe–B permanent magnets are vital for numerous key technologies in strategic sectors such as renewable energy production, e-mobility, defense, and aerospace. Accordingly, the demand for rare earth elements (REEs) enormously increases in parallel to a significant uncertainty in their supply. Thus, research and [...] Read more.
Nd–Fe–B permanent magnets are vital for numerous key technologies in strategic sectors such as renewable energy production, e-mobility, defense, and aerospace. Accordingly, the demand for rare earth elements (REEs) enormously increases in parallel to a significant uncertainty in their supply. Thus, research and innovative studies are focus on the investigation of sustainable solutions to the problem and a closed-loop value chain. The present study is based on two benign-by-design approaches aimed at decreasing the recycling loop span by preparing standardized batches of EoL Nd–Fe–B materials to be treated separately depending on their properties, as well as using mechanochemical method for waste processing. The previously reported benefits of both direct recycling and mechanochemistry include significant improvements in processing metrics, such as energy use, ecological impact, technology simplification, and cost reduction. Waste-sintered Nd–Fe–B magnets from motorbikes were collected, precisely sorted, selected, and pre-treated. The study presents a protocol of resource-efficient recycling through mechanochemical processing of non-oxidized sintered EoL magnets, involving the extraction of Nd2Fe14B magnetic grains and refining the material’s microstructure and particle size after 120 min of high-energy ball milling in a zirconia reactor. The recycled material preserves the main Nd2Fe14B magnetic phase, while an anisotropic particle shape and formation of a thin Nd/REE-rich layer on the grain surface were achieved. Full article
(This article belongs to the Special Issue Progress and Challenges of Advanced Metallic Materials and Composites)
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14 pages, 1911 KiB  
Article
Dielectric and Interface Properties of Aluminum-Laminated Lanthanum Oxide on Silicon for Nanoscale Device Applications
by Hei Wong, Weidong Li, Jieqiong Zhang and Jun Liu
Nanomaterials 2025, 15(13), 963; https://doi.org/10.3390/nano15130963 - 21 Jun 2025
Viewed by 336
Abstract
By embedding an aluminum-laminated layer within La2O3 thin films and subjecting them to high-temperature rapid thermal annealing, a La2O3/LaAlxOy/La2O3 sandwich dielectric was formed. This structure enhances the interface properties [...] Read more.
By embedding an aluminum-laminated layer within La2O3 thin films and subjecting them to high-temperature rapid thermal annealing, a La2O3/LaAlxOy/La2O3 sandwich dielectric was formed. This structure enhances the interface properties with both the silicon substrate and the metal gate electrode, improving current conduction. Comprehensive analysis using X-ray Photoelectron Spectroscopy (XPS) revealed that this novel process not only facilitates the formation of a high-quality lanthanum aluminate layer, as indicated with Al 2p peak at 74.5 eV, but also effectively suppresses silicate layer growth, as supported by the weak Si-O signal from both the Si 2s (153.9 eV) and O 1s (533 eV) peaks at the dielectric/Si interface in the Al-laminated samples. Fourier Transform Infrared (FTIR) spectroscopy revealed a significant reduction in the OH absorption peak at 3608 cm−1 OH-related band centered at 3433 cm−1. These improvements are attributed to the aluminum-laminated layer, which blocks oxygen and hydroxyl diffusion, the LaAlxOy layer scavenging interface silicon oxide, and the consumption of oxygen during LaAlxOy formation under thermal annealing. Electrical measurements confirmed that the dielectric films exhibited significantly lower interface and oxide trap densities compared to native La2O3 samples. This approach provides a promising method for fabricating high-quality lanthanum-based gate dielectric films with controlled dielectric/substrate interactions, making it suitable for nano-CMOS and memristive device applications. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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16 pages, 2956 KiB  
Article
Utilization of Red Mud from Processing of Low-Quality Bauxites
by Sergey Gladyshev, Nazym Akhmadiyeva, Rinat Abdulvaliyev, Leila Imangaliyeva, Kenzhegali Smailov, Yerkezhan Abikak, Asya Kasymzhanova and Leila Amanzholova
Processes 2025, 13(7), 1958; https://doi.org/10.3390/pr13071958 - 20 Jun 2025
Viewed by 323
Abstract
Red mud from bauxite processing is among the large-tonnage technogenic waste that poses a significant ecological threat. At the same time, red mud serves as a raw material source for expanding the resource base for obtaining iron, rare metals, and rare earth elements. [...] Read more.
Red mud from bauxite processing is among the large-tonnage technogenic waste that poses a significant ecological threat. At the same time, red mud serves as a raw material source for expanding the resource base for obtaining iron, rare metals, and rare earth elements. Numerous studies on their utilization have shown that only through comprehensive processing, combining pyrometallurgical and hydrometallurgical methods, is it possible to maximize the extraction of all the useful components. This work addresses the first stage of a comprehensive technology for processing red mud through reduction smelting, separating iron in the form of pig iron, and producing slag. Studies were conducted on the reductive smelting of red mud using waste slurry from alumina production as the calcium-containing material, taken in proportions calculated to obtain a fluid slag with a hydraulic modulus of 0.55–0.8. The permissible mixing range of red mud with waste slurry was determined to be in the ratio of 0.56–1.2. In cases where the charge was prepared in violation of the required hydraulic modulus value, pig iron was not obtained during smelting. When the hydraulic modulus requirement was met, the temperature of the reductive smelting process was 1350–1400 °C. The total amount of recovered iron obtained as pig iron and fine fractions amounted to 99.5% of the original content. The low iron content (0.23–0.31%) in the non-magnetic slag fraction allows for the production of high-quality titanium oxide and rare earth element concentrates in the subsequent stages of the comprehensive hydrometallurgical processing of red mud, involving acid leaching. Based on the results of a phase analysis of the slag, pig iron, and melt, the reactions of the reductive smelting process were established, and their thermodynamic likelihood was determined. In fluid slags, the content of the sodium aluminosilicate phase is twice as high as that in slag with a higher hydraulic modulus. The reductive smelting of 100% red mud with the addition of calcium oxide, calculated to achieve a hydraulic module of 0.55 at a temperature of 1350–1400 °C, produced pig iron and slag with high alkali and iron contents. Full article
(This article belongs to the Topic Advanced Materials in Chemical Engineering)
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20 pages, 6331 KiB  
Article
PrFeTiO5-Based Chemoresistive Gas Sensors for VOCs Detection
by Danial Ahmed, Elena Spagnoli, Adil Chakir, Maura Mancinelli, Matteo Ferroni, Boubker Mehdaoui, Abdeslam El Bouari and Barbara Fabbri
Chemosensors 2025, 13(7), 222; https://doi.org/10.3390/chemosensors13070222 - 20 Jun 2025
Viewed by 583
Abstract
The development of effective, cost-efficient, and printable solid-state gas sensors for the detection of volatile organic compounds is of great interest due to their wide range of applications, spanning from real-time indoor monitoring to emerging fields such as non-invasive medical diagnostics. However, gas [...] Read more.
The development of effective, cost-efficient, and printable solid-state gas sensors for the detection of volatile organic compounds is of great interest due to their wide range of applications, spanning from real-time indoor monitoring to emerging fields such as non-invasive medical diagnostics. However, gas sensors encounter difficulties in discovering materials that have both good selectivity and sensitivity for numerous volatile organic compounds in both dry and humid settings. To expand the class of sensing materials, the current study investigates the sensing performance of solid solutions based on a rare-earth metal oxide. Pr, Fe, and Ti oxide solid solutions were produced using a solid-state technique, with thermal treatments at varied temperatures to tune their structural and functional properties. The powders were used, for the first time, to produce chemoresistive sensors, which showed promising sensing capabilities vs. ethanol, acetone, and acetaldehyde. The sensors were characterized by varying the concentration of the target gases from 1 to 50 ppm in a controlled environment, with the relative humidity ranging from 2 to 40%. The findings bring a turning point, leading to fruitful paths for the development of Pr-based solid solutions-based chemoresistive gas sensors for the detection of volatile organic compounds. Full article
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23 pages, 1267 KiB  
Review
Gadolinium in the Environment: A Double-Edged Sword for Plant Growth and Ecosystem Stability
by Marlena Tomczuk, Beata Godlewska-Żyłkiewicz and Andrzej Bajguz
Metabolites 2025, 15(6), 415; https://doi.org/10.3390/metabo15060415 - 19 Jun 2025
Viewed by 517
Abstract
Gadolinium, a rare earth element, is increasingly released into the environment due to its widespread applications in medical imaging, industry, and agriculture. This review explores the dual role of gadolinium in plant systems, highlighting its potential benefits at subtoxic concentrations and detrimental effects [...] Read more.
Gadolinium, a rare earth element, is increasingly released into the environment due to its widespread applications in medical imaging, industry, and agriculture. This review explores the dual role of gadolinium in plant systems, highlighting its potential benefits at subtoxic concentrations and detrimental effects at higher levels. At subtoxic doses, gadolinium can enhance plant growth, metabolism, and stress tolerance by promoting enzymatic activity and nutrient absorption. However, elevated concentrations induce oxidative stress, disrupt nutrient uptake, and impair photosynthesis, leading to cellular damage and reduced growth. The bioaccumulation of gadolinium in plant tissues raises concerns about its trophic transfer within food chains and its broader ecological impact. Current evidence suggests that previously regarded as stable and inert gadolinium complexes can degrade under environmental conditions, increasing their bioavailability and toxicity. Despite its potential for agricultural applications, including improving crop resilience, the ecological risks associated with gadolinium remain poorly understood. Addressing these risks requires coordinated efforts to optimize gadolinium usage, develop advanced waste management strategies, and enhance monitoring of its environmental presence. This review emphasizes the need for in-depth research on gadolinium interactions with plants and ecosystems to balance its industrial benefits with environmental sustainability. Full article
(This article belongs to the Section Plant Metabolism)
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20 pages, 3370 KiB  
Article
Reprocessing of Sulphide Flotation Tailings for Copper Recovery: Characterisation
by Richel Annan Dadzie, Massimiliano Zanin, William Skinner, Jonas Addai-Mensah, Richmond Asamoah and George Blankson Abaka-Wood
Minerals 2025, 15(6), 649; https://doi.org/10.3390/min15060649 - 16 Jun 2025
Viewed by 1111
Abstract
This study characterises low-grade copper ore tailings from a conventional flotation circuit to evaluate their feasibility for further processing. A suite of advanced analytical techniques, such as X-ray fluorescence (XRF), inductively coupled plasma (ICP), X-ray diffraction (XRD), and the quantitative evaluation of minerals [...] Read more.
This study characterises low-grade copper ore tailings from a conventional flotation circuit to evaluate their feasibility for further processing. A suite of advanced analytical techniques, such as X-ray fluorescence (XRF), inductively coupled plasma (ICP), X-ray diffraction (XRD), and the quantitative evaluation of minerals by scanning electron microscopy (QEMSCAN), was employed to assess the elemental, chemical, and mineralogical composition of the tailings. Chalcopyrite was identified as the dominant copper-bearing mineral phase, predominantly locked within iron oxides and silicate gangue minerals. The QEMSCAN results showed that chalcopyrite was only partially liberated, which highlights the complex mineral intergrowths that hinder efficient recovery. Based on the mineralogical characteristics, the applicability of various processing techniques, including conventional froth flotation, advanced flotation methods [including HydrofloatTM, Jameson, and the Reflux Flotation Cell (RFC)], magnetic separation, and gravity separation, was evaluated. Overall, this study indicates that incorporating HydroFloat™, the Jameson Cell, and the RFC into the flotation circuit could greatly improve copper recovery from tailings. This study also identified rare earth elements (REEs) as potential by-products of copper recovery, so it is an additional opportunity for resource recovery. This paper contributes to sustainable mining practices and resource optimization by highlighting the characteristics and recovery of valuable minerals from tailings. Full article
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9 pages, 1673 KiB  
Article
Pressure-Induced Structural Phase Transition in Ho2Ce2O7 Oxide
by Tao Lv, Jia Qv, Limin Yan, Yan Li, Qiang Tao, Pinwen Zhu and Xin Wang
Materials 2025, 18(12), 2729; https://doi.org/10.3390/ma18122729 - 10 Jun 2025
Viewed by 420
Abstract
The structural evolution of Ho2Ce2O7 under high pressure was systematically investigated using synchrotron X-ray diffraction (up to 31.5 GPa) and Raman spectroscopy (up to 41.7 GPa). At ambient pressure, the compound adopts a common C-type cubic rare earth [...] Read more.
The structural evolution of Ho2Ce2O7 under high pressure was systematically investigated using synchrotron X-ray diffraction (up to 31.5 GPa) and Raman spectroscopy (up to 41.7 GPa). At ambient pressure, the compound adopts a common C-type cubic rare earth oxide structure (space group Ia-3). A pressure-induced phase transition was observed to commence at 23.8 GPa, characterized by a gradual structural evolution that persisted through the maximum experimental pressure of 31.5 GPa. This transition involves cation disordering accompanied by coordination environment modifications. High-pressure X-ray diffraction analysis reveals the coexistence of two distinct phases above the transition threshold: the parent cubic phase (Ia-3) and a metastable hexagonal phase (R-3c). Notably, the high-pressure phase configuration persists upon complete decompression to ambient conditions, demonstrating the irreversible nature of this pressure-induced structural transition. Full article
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19 pages, 4269 KiB  
Article
Effect of Synthesis and Processing Conditions on the Sintering Behavior and Total Conductivity of High-Entropy Fluorite/Bixbyite Oxides (RE-HEOs)
by Luca Spiridigliozzi, Viviana Monfreda, Antonello Marocco, Filippo Milano, Antonio Vendittelli and Gianfranco Dell’Agli
Materials 2025, 18(11), 2663; https://doi.org/10.3390/ma18112663 - 5 Jun 2025
Viewed by 473
Abstract
This study explores the influence of two different synthesis methods on the sintering behavior of three novel high-entropy oxides possibly suitable for thermal barrier applications: (Ce0.2Zr0.2Yb0.2Er0.2Nd0.2)O2-δ, (Ce0.2Zr0.2Yb [...] Read more.
This study explores the influence of two different synthesis methods on the sintering behavior of three novel high-entropy oxides possibly suitable for thermal barrier applications: (Ce0.2Zr0.2Yb0.2Er0.2Nd0.2)O2-δ, (Ce0.2Zr0.2Yb0.2Er0.2La0.2)O2-δ, and (Ce0.2Nd0.2Yb0.2Er0.2La0.2)2O3+δ. Rare-Earth-based High-Entropy Oxides (RE-HEOs), recently known for their exceptional thermal stability and compositional flexibility, have gained increasing attention as potential candidates for many advanced technological applications. Thus, our current work focuses on the specific effects of synthesis techniques, namely co-precipitation and hydrothermal treatment, on the entropy-driven stabilization, microstructure, electrochemical properties, and sintering behavior of three novel RE-HEOs. The obtained results reveal significant differences in terms of densification yield and of the obtaining of the designed entropy-stabilized single phase depending on the adopted synthesis route, underscoring the critical role of synthesis in optimizing RE-HEOs for near-future technological applications. Full article
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42 pages, 3247 KiB  
Review
Processing, Microstructure, and Mechanical Behavior of Tungsten Heavy Alloys for Kinetic Energy Penetrators: A Critical Review
by Rajneesh Patel, Gangaraju Manogna Karthik and Pawan Sharma
J. Manuf. Mater. Process. 2025, 9(6), 186; https://doi.org/10.3390/jmmp9060186 - 4 Jun 2025
Viewed by 1577
Abstract
Tungsten heavy alloys (WHAs) are two-phase composites known for their exceptional density, strength, hardness, and ductility, making them ideal for radiation shielding, kinetic energy penetrators, and aerospace components. Due to their high melting point, WHAs are primarily processed via powder metallurgy, with liquid-phase [...] Read more.
Tungsten heavy alloys (WHAs) are two-phase composites known for their exceptional density, strength, hardness, and ductility, making them ideal for radiation shielding, kinetic energy penetrators, and aerospace components. Due to their high melting point, WHAs are primarily processed via powder metallurgy, with liquid-phase sintering (LPS). Spark plasma sintering (SPS) and microwave sintering are emerging as advanced consolidation techniques. Recent research has focused on improving WHA performance through microstructural manipulation, alloying with elements like Fe, Co, Mo, and Re; rare earth oxides like Y2O3, La2O3, and Ce2O3; and employing high-entropy alloys (HEAs) as matrix phase. Additionally, additive manufacturing (AM) techniques are increasingly being used to fabricate complex WHA components. Despite their advantages, WHAs still exhibit limitations in penetration performance, primarily due to their tendency to form mushroom-like heads upon impact rather than self-sharpening. Ongoing research seeks to enhance shear localization, refine grain structure, and optimize processing methods to improve the mechanical properties and impact resistance of WHAs. Furthermore, modeling and simulation approaches are being explored to understand the mechanical behavior of WHAs. This review comprehensively overviews the above aspects and presents recent advances in WHA processing. Full article
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