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Search Results (344)

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Keywords = rare earth recovery

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27 pages, 1491 KiB  
Article
Spent Nuclear Fuel—Waste to Resource, Part 1: Effects of Post-Reactor Cooling Time and Novel Partitioning Strategies in Advanced Reprocessing on Highly Active Waste Volumes in Gen III(+) UOx Fuel Systems
by Alistair F. Holdsworth, Edmund Ireland and Harry Eccles
J. Nucl. Eng. 2025, 6(3), 29; https://doi.org/10.3390/jne6030029 - 5 Aug 2025
Viewed by 205
Abstract
Some of nuclear power’s primary detractors are the unique environmental challenges and impacts of radioactive wastes generated during fuel cycle operations. Key benefits of spent fuel reprocessing (SFR) are reductions in primary high active waste (HAW) masses, volumes, and lengths of radiotoxicity at [...] Read more.
Some of nuclear power’s primary detractors are the unique environmental challenges and impacts of radioactive wastes generated during fuel cycle operations. Key benefits of spent fuel reprocessing (SFR) are reductions in primary high active waste (HAW) masses, volumes, and lengths of radiotoxicity at the expense of secondary waste generation and high capital and operational costs. By employing advanced waste management and resource recovery concepts in SFR beyond the existing standard PUREX process, such as minor actinide and fission product partitioning, these challenges could be mitigated, alongside further reductions in HAW volumes, masses, and duration of radiotoxicity. This work assesses various current and proposed SFR and fuel cycle options as base cases, with further options for fission product partitioning of the high heat radionuclides (HHRs), rare earths, and platinum group metals investigated. A focus on primary waste outputs and the additional energy that could be generated by the reprocessing of high-burnup PWR fuel from Gen III(+) reactors using a simple fuel cycle model is used; the effects of 5- and 10-year spent fuel cooling times before reprocessing are explored. We demonstrate that longer cooling times are preferable in all cases except where short-lived isotope recovery may be desired, and that the partitioning of high-heat fission products (Cs and Sr) could allow for the reclassification of traditional raffinates to intermediate level waste. Highly active waste volume reductions approaching 50% vs. PUREX raffinate could be achieved in single-target partitioning of the inactive and low-activity rare earth elements, and the need for geological disposal could potentially be mitigated completely if HHRs are separated and utilised. Full article
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19 pages, 1627 KiB  
Article
Separation of Rare Earth Elements by Ion Exchange Resin: pH Effect and the Use of Fractionation Column
by Clauson Souza, Pedro A. P. V. S. Ferreira and Ana Claudia Q. Ladeira
Minerals 2025, 15(8), 821; https://doi.org/10.3390/min15080821 - 1 Aug 2025
Viewed by 171
Abstract
This work investigated the ion exchange technique for selective separation of rare earth elements (REE) from acid mine drainage (AMD), using different column systems, pH values, and eluent concentrations. Systematic analysis of pH and eluent concentration showed that an initial pH of 6.0 [...] Read more.
This work investigated the ion exchange technique for selective separation of rare earth elements (REE) from acid mine drainage (AMD), using different column systems, pH values, and eluent concentrations. Systematic analysis of pH and eluent concentration showed that an initial pH of 6.0 and 0.02 mol L−1 NH4EDTA are the optimal conditions, achieving 98.4% heavy REE purity in the initial stage (0 to 10 bed volumes). This represents a 32-fold increase compared to the original AMD (6.7% heavy REE). The speciation of REE and impurities was determined by Visual Minteq 4.0 software using pH 2.0, which corresponds to the pH at the inlet of the fractionation column. Under this condition, La and Nd and the impurities (Ca, Mg, and Mn) remained in the fractionation column, while Al was partially retained. In addition, the heavy REE (Y and Dy) were mainly in the form of REE-EDTA complexes and not as free cations, which made fractionation more feasible. The fractionation column minimized impurities, retaining 100% of Ca and 67% of Al, generating a liquor concentrated in heavy REE. This sustainable approach adopted herein meets the critical needs for scalable recovery of REE from diluted effluents, representing a circular economy strategy for critical metals. Full article
(This article belongs to the Section Mineral Processing and Extractive Metallurgy)
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36 pages, 2676 KiB  
Review
Research Activities on Acid Mine Drainage Treatment in South Africa (1998–2025): Trends, Challenges, Bibliometric Analysis and Future Directions
by Tumelo M. Mogashane, Johannes P. Maree, Lebohang Mokoena and James Tshilongo
Water 2025, 17(15), 2286; https://doi.org/10.3390/w17152286 - 31 Jul 2025
Viewed by 286
Abstract
Acid mine drainage (AMD) remains a critical environmental challenge in South Africa due to its severe impact on water quality, ecosystems and public health. Numerous studies on AMD management, treatment and resource recovery have been conducted over the past 20 years. This study [...] Read more.
Acid mine drainage (AMD) remains a critical environmental challenge in South Africa due to its severe impact on water quality, ecosystems and public health. Numerous studies on AMD management, treatment and resource recovery have been conducted over the past 20 years. This study presents a comprehensive review of research activities on AMD in South Africa from 1998 to 2025, highlighting key trends, emerging challenges and future directions. The study reveals a significant focus on passive and active treatment methods, environmental remediation and the recovery of valuable resources, such as iron, rare earth elements (REEs) and gypsum. A bibliometric analysis was conducted to identify the most influential studies and thematic research areas over the years. Bibliometric tools (Biblioshiny and VOSviewer) were used to analyse the data that was extracted from the PubMed database. The findings indicate that research production has increased significantly over time, with substantial contributions from top academics and institutions. Advanced treatment technologies, the use of artificial intelligence and circular economy strategies for resource recovery are among the new research prospects identified in this study. Despite substantial progress, persistent challenges, such as scalability, economic viability and policy implementation, remain. Furthermore, few technologies have moved beyond pilot-scale implementation, underscoring the need for greater investment in field-scale research and technology transfer. This study recommends stronger industry–academic collaboration, the development of standardised treatment protocols and enhanced government policy support to facilitate sustainable AMD management. The study emphasises the necessity of data-driven approaches, sustainable technology and interdisciplinary cooperation to address AMD’s socioeconomic and environmental effects in the ensuing decades. Full article
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17 pages, 7151 KiB  
Article
A Recycling-Oriented Approach to Rare Earth Element Recovery Using Low-Cost Agricultural Waste
by Nicole Ferreira, Daniela S. Tavares, Inês Baptista, Thainara Viana, Jéssica Jacinto, Thiago S. C. Silva, Eduarda Pereira and Bruno Henriques
Metals 2025, 15(8), 842; https://doi.org/10.3390/met15080842 - 28 Jul 2025
Viewed by 188
Abstract
The exponential increase in electronic waste (e-waste) from end-of-life electrical and electronic equipment presents a growing environmental challenge. E-waste contains high concentrations of rare earth elements (REEs), which are classified as critical raw materials (CRMs). Their removal and recovery from contaminated systems not [...] Read more.
The exponential increase in electronic waste (e-waste) from end-of-life electrical and electronic equipment presents a growing environmental challenge. E-waste contains high concentrations of rare earth elements (REEs), which are classified as critical raw materials (CRMs). Their removal and recovery from contaminated systems not only mitigate pollution but also support resource sustainability within a circular economy framework. The present study proposed the use of hazelnut shells as a biosorbent to reduce water contamination and recover REEs. The sorption capabilities of this lignocellulosic material were assessed and optimized using the response surface methodology (RSM) combined with a Box–Behnken Design (three factors, three levels). Factors such as pH (4 to 8), salinity (0 to 30), and biosorbent dose (0.25 to 0.75 g/L) were evaluated in a complex mixture containing 9 REEs (Y, La, Ce, Pr, Nd, Eu, Gd, Tb and Dy; equimolar concentration of 1 µmol/L). Salinity was found to be the factor with greater significance for REEs sorption efficiency, followed by water pH and biosorbent dose. At a pH of 7, salinity of 0, biosorbent dose of 0.75 g/L, and a contact time of 48 h, optimal conditions were observed, achieving removals of 100% for Gd and Eu and between 81 and 99% for other REEs. Optimized conditions were also predicted to maximize the REEs concentration in the biosorbent, which allowed us to obtain values (total REEs content of 2.69 mg/g) higher than those in some ores. These results underscore the high potential of this agricultural waste with no relevant commercial value to improve water quality while providing an alternative source of elements of interest for reuse (circular economy). Full article
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17 pages, 2022 KiB  
Article
Determination of the Mechanisms of Terbium(III) Biosorption by Bacillus Strains with Adsorption Selectivity for Heavy Rare Earth Elements
by Huihong Huang, Kang Pan, Wenchao Jian, Yuwen She, Comfort O. Esumeh and Wei Dong
Microorganisms 2025, 13(8), 1753; https://doi.org/10.3390/microorganisms13081753 - 27 Jul 2025
Viewed by 303
Abstract
Bacillus species have shown the potential to recover rare earth elements (REEs), but strains with adsorption selectivity for terbium(III) remain understudied. In this study, six Bacillus strains with the capability for efficient adsorption of Tb(III) were screened from an ionic rare earth mine [...] Read more.
Bacillus species have shown the potential to recover rare earth elements (REEs), but strains with adsorption selectivity for terbium(III) remain understudied. In this study, six Bacillus strains with the capability for efficient adsorption of Tb(III) were screened from an ionic rare earth mine and were identified based on 16S rRNA gene sequencing. Adsorption experiments showed that Bacillus sp. DW011 exhibited exceptional Tb(III) adsorption efficiency, with an adsorption rate of 90.45% and adsorption selectivity for heavy rare earth elements. Notably, strain DW011 was also found to be tolerant against Tb(III) with the 24 h 50% lethal concentration (LC50) of 2.62 mM. The biosorption mechanisms of DW011 were investigated using adsorption kinetics, SEM-EDS, and FTIR. The results indicated that the adsorption of strain DW011 conforms to the second-order kinetic model, and the teichoic acid–peptidoglycan network (phosphate-dominated) serves as the primary site for heavy REE adsorption, while carboxyl/amino groups in the biomembrane matrix provide secondary sites for LREEs. This study provides new information that Bacillus strains isolated from ionic rare earth mine deposits have potential as green adsorbents and have high selectivity for the adsorption of heavy REEs, providing a sustainable strategy for REE recovery from wastewaters. Full article
(This article belongs to the Section Microbial Biotechnology)
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23 pages, 1784 KiB  
Article
Study on the Adsorption Characteristics of Spirulina Dry Powder Biomass for Rare Earth Element Praseodymium(III): Adsorption Isotherms, Kinetics, and Thermodynamics Analysis
by Zhenxiang Hu, Caixia Zhang and Qing Shu
Separations 2025, 12(8), 195; https://doi.org/10.3390/separations12080195 - 25 Jul 2025
Viewed by 344
Abstract
Aimed at developing an economical and efficient biosorbent for the adsorption and separation of rare earth ions, this study employed Spirulina dry powder biomass as a biosorbent to investigate its removal performance for Pr3+ in aqueous solutions. Experimental results demonstrated that under [...] Read more.
Aimed at developing an economical and efficient biosorbent for the adsorption and separation of rare earth ions, this study employed Spirulina dry powder biomass as a biosorbent to investigate its removal performance for Pr3+ in aqueous solutions. Experimental results demonstrated that under optimized conditions (pH = 5, adsorbent dosage = 2.0 g/L, initial Pr3+ concentration = 100 mg/L, and adsorption time = 60 min), the removal efficiency of Pr3+ reached 79.0%. FT-IR and XPS characterization confirmed the participation of various functional groups on the Spirulina surface in the adsorption process. When 0.1 mol/L HNO3 was used as the desorption agent, the desorption rate of Pr3+ from Spirulina reached 91.7%, demonstrating excellent regeneration performance. At different temperatures (298–318 K), the adsorption data were fitted using Langmuir, Freundlich, Dubinin–Radushkevich, and Redlich–Peterson models. Among them, the Langmuir model (R2 ranged from 0.993 to 0.999) provided the best fit, and the adsorption capacity of Spirulina for Pr3+ was in the range of 51.10 to 55.31 mg/g. Kinetic studies revealed that the pseudo-second-order model (R2 = 0.999) best described the adsorption process, with a rate constant of 0.054 g/(mg·min) (R2 was 0.999) at an initial Pr3+ concentration of 300 mg/L, indicating chemisorption-controlled behavior. Thermodynamic parameter analysis showed that within the experimental temperature range, ΔG0 < 0 and ΔS0 > 0, confirming that the adsorption process was spontaneous and endothermic. This study provides a novel technical approach for the green recovery of rare earth elements and highlights the potential of Spirulina biomass in rare earth resource recycling. Full article
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13 pages, 4712 KiB  
Article
Adsorptive Removal Behavior of Two Activated Carbons for Bis(2-ethylhexyl) Phosphate Dissolved in Water
by Lifeng Chen, Jing Tang, Zhuo Wang, Hongling Wang, Wannian Feng, Junjie Chen, Qingqing Yan, Shunyan Ning, Wenlong Li, Yuezhou Wei and Di Wu
Toxics 2025, 13(8), 624; https://doi.org/10.3390/toxics13080624 - 25 Jul 2025
Viewed by 298
Abstract
Bis(2-ethylhexyl) phosphate (P204) is widely used in extraction processes in the nuclear and rare earth industries. However, its high solubility in water results in high levels of total organic carbon and phosphorus in aqueous environments, and may also lead to radioactive contamination when [...] Read more.
Bis(2-ethylhexyl) phosphate (P204) is widely used in extraction processes in the nuclear and rare earth industries. However, its high solubility in water results in high levels of total organic carbon and phosphorus in aqueous environments, and may also lead to radioactive contamination when it is used to combine with radionuclides. In this paper, we characterized a coconut shell activated carbon (CSAC) and a coal-based activated carbon (CBAC) for the adsorption of P204 and then evaluated their adsorption performance through batch and column experiments. The results found that, except for the main carbon matrix, CSAC and CBAC carried rich oxygen-containing functional groups and a small amount of inorganic substances. Both adsorbents had porous structures with pore diameters less than 4 nm. CSAC and CBAC showed good removal performance for P204 under low pH conditions, with removal efficiencies significantly higher than those of commonly used adsorption resins (XAD-4 and IRA900). The adsorption kinetics of P204 conformed to the pseudo-second-order kinetic model, and the adsorption isotherms conformed to the Langmuir model, indicating a monolayer chemical reaction mechanism. Both adsorbents exhibited strong anti-interference capabilities; their adsorption performance for P204 did not change greatly with the ambient temperature or the concentrations of common interfering ions. Column experiments demonstrated that CSAC could effectively fix dissolved P204 with a removal efficiency exceeding 90%. The fixed P204 could be desorbed with acetone. The findings provide an effective method for the recovery of P204 and the regeneration of spent activated carbon, which shows promise for practical applications in the future. Full article
(This article belongs to the Section Toxicity Reduction and Environmental Remediation)
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24 pages, 3701 KiB  
Article
Multifunctional REE Selective Hybrid Membranes Based on Ion-Imprinted Polymers and Modified Multiwalled Carbon Nanotubes: A Physicochemical Characterization
by Aleksandra Rybak, Aurelia Rybak, Sławomir Boncel, Anna Kolanowska, Waldemar Kaszuwara, Mariusz Nyc, Rafał Molak, Jakub Jaroszewicz and Spas D. Kolev
Int. J. Mol. Sci. 2025, 26(15), 7136; https://doi.org/10.3390/ijms26157136 - 24 Jul 2025
Viewed by 309
Abstract
A novel type of multifunctional hybrid membranes combining modified chitosan, functionalized multi-walled carbon nanotubes (MWCNTs), and rare earth element ion-imprinted polymers (REEIIPs) were designed and characterized. The synthesized materials were characterized by thermogravimetric analysis (TGA), scanning electron microscopy (SEM), vibrating sample magnetometry (VSM), [...] Read more.
A novel type of multifunctional hybrid membranes combining modified chitosan, functionalized multi-walled carbon nanotubes (MWCNTs), and rare earth element ion-imprinted polymers (REEIIPs) were designed and characterized. The synthesized materials were characterized by thermogravimetric analysis (TGA), scanning electron microscopy (SEM), vibrating sample magnetometry (VSM), X-ray diffraction (XRD), X-ray micro-tomography, and Fourier transform infrared spectroscopy (FTIR). The hybrid membranes were also studied in terms of their mechanical and rheological properties. The key element of the proper preparation of hybrid membranes using the casting method in an external magnetic field was to synthesize membrane components with appropriate magnetic properties. It was found that they showed tunable weak ferromagnetic properties, and the increase in modified nanotube addition caused the rise in the membrane’s saturation magnetization, which for Nd-selective hybrid membranes reached 0.44 emu/g. Also, the increase in thermooxidative stability was noted after introducing functionalized nanotubes into polymer matrices, which, in the case of Gd-selective membranes, were stable even up to 730 °C. The rise in the modified MWCNT addition and selection of appropriate REE ion-imprinted polymers improved mechanical (Rm and E values increase even twice) and rheological parameters (almost double growth of E′ and E″ values) of the tested membranes. Synthesized hybrid membranes showed a high rejection of matrix components and an increase in retention ratio with rising MWCNT-REEIIP addition, ultimately reaching 94.35%, 92.12%, and 90.11% for Nd, Pr, and Gd, respectively. The performed analysis confirmed homogeneous dispersion, phase compatibility, network integration, formation of a complex 3D microstructure, and improved operational stability of created hybrid membranes, which is significant for their future applications in Nd, Pr, and Gd recovery from coal fly ash extracts. Full article
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18 pages, 7202 KiB  
Article
Functionalized Polymeric Nanoparticles for Yttrium Recovery by Chelating Effect
by Pedro Adrián Martínez-Montoya, Hugo Martínez-Gutiérrez, Ángel de Jesús Morales-Ramírez and Mónica Corea
Polymers 2025, 17(15), 2011; https://doi.org/10.3390/polym17152011 - 23 Jul 2025
Viewed by 290
Abstract
Polymethyl methacrylate nanoparticles functionalized with three different compounds, acrylic acid (AA), curcumin (CUR), and fumaramide (FA), were tested in a two-step solid–liquid extraction process (extraction and stripping) for yttrium recovery. In both stages, the best conditions were determined: pH, solid–liquid ratio and the [...] Read more.
Polymethyl methacrylate nanoparticles functionalized with three different compounds, acrylic acid (AA), curcumin (CUR), and fumaramide (FA), were tested in a two-step solid–liquid extraction process (extraction and stripping) for yttrium recovery. In both stages, the best conditions were determined: pH, solid–liquid ratio and the compound with the highest affinity for yttrium recovery, obtaining 90% of efficiency for both stages in a single work cycle. The results obtained by SEM ruled out the growing of nanoparticles by swelling and confirmed the formation of structural arrangements by the addition of the metal to the system. In addition, there is evidence that the recovery process can be selective considering the mixing of rare earth elements through changes in pH. Using isothermal titration calorimetry (ITC), the thermodynamic properties of the extraction process were calculated, understanding the system as the union of a macromolecule and a ligand. The results showed that the extraction process was spontaneous and highly entropic. Full article
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18 pages, 7598 KiB  
Article
Recovery of Fine Rare Earth Minerals from Simulated Tin Tailings by Carrier Magnetic Separation: Selective Heterogeneous Agglomeration with Coarse Magnetite Particles
by Ilhwan Park, Topan Satria Gumilang, Rinaldi Yudha Pratama, Sanghee Jeon, Carlito Baltazar Tabelin, Theerayut Phengsaart, Muhammad Bilal, Youhei Kawamura and Mayumi Ito
Minerals 2025, 15(7), 757; https://doi.org/10.3390/min15070757 - 19 Jul 2025
Viewed by 336
Abstract
The demand for rare earth elements (REEs) is continuously increasing due to the important roles they play in low-carbon and green energy technologies. Unfortunately, the global REE reserves are limited and concentrated in only a few countries, so the reprocessing of alternative resources [...] Read more.
The demand for rare earth elements (REEs) is continuously increasing due to the important roles they play in low-carbon and green energy technologies. Unfortunately, the global REE reserves are limited and concentrated in only a few countries, so the reprocessing of alternative resources like tailings is of critical importance. This study investigated carrier magnetic separation using coarse magnetite particles as a carrier to recover finely ground monazite from tailings. The monazite and carrier surfaces were modified by sodium oleate (NaOL) to improve the hydrophobic interactions between them. The results of zeta potential and contact angle measurements implied the selective adsorption of NaOL onto the surfaces of the monazite and magnetite particles. Although their hydrophobicity increased, heterogenous agglomeration between them was not substantial. To improve heterogenous agglomeration, emulsified kerosene was utilized as a bridging liquid, resulting in more extensive attachment of fine monazite particles onto the surfaces of carrier particles and a dramatic improvement in monazite recovery by magnetic separation—from 0% (without carrier) to 70% (with carrier). A rougher–scavenger–cleaner carrier magnetic separation can produce REE concentrates with a total rare earth oxide (TREO) recovery of 80% and a grade of 9%, increased from 3.4%, which can be further increased to 23.2% after separating REEs and the carrier. Full article
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21 pages, 2440 KiB  
Article
Dual-Purpose Utilization of Sri Lankan Apatite for Rare Earth Recovery Integrated into Sustainable Nitrophosphate Fertilizer Manufacturing
by D. B. Hashini Indrachapa Bandara, Avantha Prasad, K. D. Anushka Dulanjana and Pradeep Wishwanath Samarasekere
Sustainability 2025, 17(14), 6353; https://doi.org/10.3390/su17146353 - 11 Jul 2025
Viewed by 1188
Abstract
Rare earth elements (REEs) have garnered significant global attention due to their essential role in advanced technologies. Sri Lanka is endowed with various REE-bearing minerals, including the apatite-rich deposit in the Eppawala area, commonly known as Eppawala rock phosphate (ERP). However, direct extraction [...] Read more.
Rare earth elements (REEs) have garnered significant global attention due to their essential role in advanced technologies. Sri Lanka is endowed with various REE-bearing minerals, including the apatite-rich deposit in the Eppawala area, commonly known as Eppawala rock phosphate (ERP). However, direct extraction of REEs from ERP is technically challenging and economically unfeasible. This study introduces a novel, integrated approach for recovering REEs from ERP as a by-product of nitrophosphate fertilizer production. The process involves nitric acid-based acidolysis of apatite, optimized at 10 M nitric acid for 2 h at 70 °C with a pulp density of 2.4 mL/g. During cooling crystallization, 42 wt% of calcium was removed as Ca(NO3)2.4H2O while REEs remained in the solution. REEs were then selectively precipitated as REE phosphates via pH-controlled addition of ammonium hydroxide, minimizing the co-precipitation with calcium. Further separation was achieved through selective dissolution in a sulfuric–phosphoric acid mixture, followed by precipitation as sodium rare earth double sulfates. The process achieved over 90% total REE recovery with extraction efficiencies in the order of Pr > Nd > Ce > Gd > Sm > Y > Dy. Samples were characterized for their phase composition, elemental content, and morphology. The fertilizer results confirmed the successful production of a nutrient-rich nitrophosphate (NP) with 18.2% nitrogen and 13.9% phosphorus (as P2O5) with a low moisture content (0.6%) and minimal free acid (0.1%), indicating strong agronomic value and storage stability. This study represents one of the pioneering efforts to valorize Sri Lanka’s apatite through a novel, dual-purpose, and circular approach, recovering REEs while simultaneously producing high-quality fertilizer. Full article
(This article belongs to the Special Issue Technologies for Green and Sustainable Mining)
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15 pages, 1995 KiB  
Article
Thermodynamic Characteristics of the Ion-Exchange Process Involving REMs of the Light Group
by Olga V. Cheremisina, Maria A. Ponomareva, Yulia A. Mashukova, Nina A. Nasonova and Maria D. Burtseva
Separations 2025, 12(7), 177; https://doi.org/10.3390/separations12070177 - 4 Jul 2025
Viewed by 279
Abstract
Rare earth metals (REMs) are vital for high-tech industries, but their extraction from secondary sources is challenging due to environmental and technical constraints. This study investigates the ion-exchange extraction of light REMs (neodymium, praseodymium, and samarium) from sulfuric and phosphoric acid solutions, modeling [...] Read more.
Rare earth metals (REMs) are vital for high-tech industries, but their extraction from secondary sources is challenging due to environmental and technical constraints. This study investigates the ion-exchange extraction of light REMs (neodymium, praseodymium, and samarium) from sulfuric and phosphoric acid solutions, modeling industrial leachates from apatite concentrates and phosphogypsum. The study considers the use of anion- and cation-exchange resins with different functional groups for efficient and environmentally safe REM separation. Experimental sorption isotherms were obtained under static conditions at 298 K and analyzed using a thermodynamic model based on the linearization of the mass action equation. Equilibrium constants and Gibbs energy were calculated, which reveals the spontaneity of the processes. Cation-exchange resins demonstrated high selectivity towards individual REMs, while anion-exchange resins were suitable for group extraction. Infrared spectral analysis confirmed the presence of sulfate and phosphate complexes in the resin matrix, clarifying the ion-exchange mechanisms. Thermal effect measurements indicated exothermic sorption on anion-exchange resins with negative entropy and endothermic sorption on cation-exchange resins with positive entropy. The findings highlight the potential of ion-exchange resins for selective and sustainable REM recovery, offering a safer alternative to liquid extraction and enabling the valorization of industrial wastes like phosphogypsum for resource recovery. Full article
(This article belongs to the Special Issue Recent Advances in Rare Earth Separation and Extraction)
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19 pages, 3824 KiB  
Article
Thermostable D-Allulose 3-Epimerase for Long-Term Food-Compatible Continuous Production Systems
by Jiawei Cui, Yan Li and Ming Yan
Appl. Sci. 2025, 15(13), 7318; https://doi.org/10.3390/app15137318 - 29 Jun 2025
Viewed by 302
Abstract
D-allulose is a rare sugar with promising applications in food and health industries, owing to its low caloric value and multiple health benefits. In this study, we systematically investigated a thermostable D-allulose 3-epimerase (TcDAEase) from Thermogemmatispora carboxidivorans for food-compatible continuous production. The enzyme [...] Read more.
D-allulose is a rare sugar with promising applications in food and health industries, owing to its low caloric value and multiple health benefits. In this study, we systematically investigated a thermostable D-allulose 3-epimerase (TcDAEase) from Thermogemmatispora carboxidivorans for food-compatible continuous production. The enzyme exhibited remarkable thermostability, with over 70% activity retained at 80 °C, and showed broad pH tolerance across the range of 8.0 to 13.0. Notably, TcDAEase exhibited high catalytic activity toward D-allulose and D-fructose even without the addition of metal ions. Moreover, food-grade Mg2+ was identified as enhancing enzyme activity by 14.3%, thus ensuring compliance with Generally Recognized as Safe (GRAS) standards for food applications. To improve industrial applicability, the enzyme was immobilized using a chitosan-diatomaceous earth (DE) matrix via three-step adsorption–crosslinking–embedding strategy. The immobilized TcDAEase achieved 48.7% ± 2.4% activity recovery and retained 90.3% ± 1.5% activity over seven reaction cycles. Furthermore, continuous production of D-allulose was realized in a packed-bed reactor, operating stably at 60 °C, pH 8.0 and 5 mM Mg2+ for 150 days, producing 756 kg of D-allulose with a conversion yield exceeding 89.7% of the theoretical maximum. Overall, this study provides a feasible strategy for the continuous and efficient production of high-value-added D-allulose in the food industry. Full article
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20 pages, 1946 KiB  
Article
Optimization of Growth Conditions of Desulfovibrio desulfuricans Strain REO-01 and Evaluation of Its Cd(II) Bioremediation Potential for Detoxification of Rare Earth Tailings
by Ping Zhang, Chaoyang Wei and Fen Yang
Microorganisms 2025, 13(7), 1511; https://doi.org/10.3390/microorganisms13071511 - 28 Jun 2025
Viewed by 486
Abstract
To promote environmentally sustainable remediation and resource recovery from ion-adsorption rare earth tailings (IRET), this study comprehensively investigated the previously isolated strain REO-01 by examining its sulfate-reducing performance, Cd(II) immobilization potential, and physiological and biochemical responses under varying environmental conditions. Strain REO-01 was [...] Read more.
To promote environmentally sustainable remediation and resource recovery from ion-adsorption rare earth tailings (IRET), this study comprehensively investigated the previously isolated strain REO-01 by examining its sulfate-reducing performance, Cd(II) immobilization potential, and physiological and biochemical responses under varying environmental conditions. Strain REO-01 was identified as a Gram-negative facultative anaerobe with strong sulfate-reducing activity and effective Cd(II) immobilization capacity. During a 96 h incubation period, the strain entered the exponential growth phase within 36 h, after which the OD600 values plateaued. Concurrently, the culture pH increased from 6.83 to 7.5, and the oxidation-reduction potential (ORP) declined to approximately −300 mV. Cd(II) concentrations decreased from 0.2 mM to 3.33 μM, corresponding to a removal efficiency exceeding 95%, while sulfate concentrations declined from 1500 mg/L to 640 mg/L, with a maximum reduction efficiency of 66.16%. The strain showed optimal growth at 25–40 °C and near-neutral pH (6–7), whereas elevated Cd(II) concentrations (≥0.2 mM) significantly inhibited cell growth. A sulfate concentration of 1500 mg/L was found to be optimal for cellular activity. Among the tested carbon sources, sodium lactate at 4.67 g/L yielded the most favorable results, reducing ORP to −325 mV, increasing pH to 7.6, and lowering Cd(II) and sulfate concentrations to 3.33 μM and 510 mg/L, respectively. These findings highlight the strong potential of strain REO-01 for simultaneous sulfate reduction and Cd(II) remediation, supporting its application in the in situ bioremediation and resource utilization of rare earth tailings. Full article
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20 pages, 3370 KiB  
Article
Reprocessing of Sulphide Flotation Tailings for Copper Recovery: Characterisation
by Richel Annan Dadzie, Massimiliano Zanin, William Skinner, Jonas Addai-Mensah, Richmond Asamoah and George Blankson Abaka-Wood
Minerals 2025, 15(6), 649; https://doi.org/10.3390/min15060649 - 16 Jun 2025
Viewed by 1111
Abstract
This study characterises low-grade copper ore tailings from a conventional flotation circuit to evaluate their feasibility for further processing. A suite of advanced analytical techniques, such as X-ray fluorescence (XRF), inductively coupled plasma (ICP), X-ray diffraction (XRD), and the quantitative evaluation of minerals [...] Read more.
This study characterises low-grade copper ore tailings from a conventional flotation circuit to evaluate their feasibility for further processing. A suite of advanced analytical techniques, such as X-ray fluorescence (XRF), inductively coupled plasma (ICP), X-ray diffraction (XRD), and the quantitative evaluation of minerals by scanning electron microscopy (QEMSCAN), was employed to assess the elemental, chemical, and mineralogical composition of the tailings. Chalcopyrite was identified as the dominant copper-bearing mineral phase, predominantly locked within iron oxides and silicate gangue minerals. The QEMSCAN results showed that chalcopyrite was only partially liberated, which highlights the complex mineral intergrowths that hinder efficient recovery. Based on the mineralogical characteristics, the applicability of various processing techniques, including conventional froth flotation, advanced flotation methods [including HydrofloatTM, Jameson, and the Reflux Flotation Cell (RFC)], magnetic separation, and gravity separation, was evaluated. Overall, this study indicates that incorporating HydroFloat™, the Jameson Cell, and the RFC into the flotation circuit could greatly improve copper recovery from tailings. This study also identified rare earth elements (REEs) as potential by-products of copper recovery, so it is an additional opportunity for resource recovery. This paper contributes to sustainable mining practices and resource optimization by highlighting the characteristics and recovery of valuable minerals from tailings. Full article
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