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17 pages, 1647 KiB  
Article
Application of Iron Oxides in the Photocatalytic Degradation of Real Effluent from Aluminum Anodizing Industries
by Lara K. Ribeiro, Matheus G. Guardiano, Lucia H. Mascaro, Monica Calatayud and Amanda F. Gouveia
Appl. Sci. 2025, 15(15), 8594; https://doi.org/10.3390/app15158594 (registering DOI) - 2 Aug 2025
Abstract
This study reports the synthesis and evaluation of iron molybdate (Fe2(MoO4)3) and iron tungstate (FeWO4) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides [...] Read more.
This study reports the synthesis and evaluation of iron molybdate (Fe2(MoO4)3) and iron tungstate (FeWO4) as photocatalysts for the degradation of a real industrial effluent from aluminum anodizing processes under visible light irradiation. The oxides were synthesized via a co-precipitation method in an aqueous medium, followed by microwave-assisted hydrothermal treatment. Structural and morphological characterizations were performed using X-ray diffraction, field-emission scanning electron microscopy, Raman spectroscopy, ultraviolet–visible (UV–vis), and photoluminescence (PL) spectroscopies. The effluent was characterized by means of ionic chromatography, total organic carbon (TOC) analysis, physicochemical parameters (pH and conductivity), and UV–vis spectroscopy. Both materials exhibited well-crystallized structures with distinct morphologies: Fe2(MoO4)3 presented well-defined exposed (001) and (110) surfaces, while FeWO4 showed a highly porous, fluffy texture with irregularly shaped particles. In addition to morphology, both materials exhibited narrow bandgaps—2.11 eV for Fe2(MoO4)3 and 2.03 eV for FeWO4. PL analysis revealed deep defects in Fe2(MoO4)3 and shallow defects in FeWO4, which can influence the generation and lifetime of reactive oxygen species. These combined structural, electronic, and morphological features significantly affected their photocatalytic performance. TOC measurements revealed degradation efficiencies of 32.2% for Fe2(MoO4)3 and 45.3% for FeWO4 after 120 min of irradiation. The results highlight the critical role of morphology, optical properties, and defect structures in governing photocatalytic activity and reinforce the potential of these simple iron-based oxides for real wastewater treatment applications. Full article
(This article belongs to the Special Issue Application of Nanomaterials in the Field of Photocatalysis)
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13 pages, 5204 KiB  
Article
Spontaneous Formation of a Zincphilic Ag Interphase for Dendrite-Free and Corrosion-Resistant Zinc Metal Anodes
by Neng Yu, Qingpu Zeng, Yiming Fu, Hanbin Li, Jiating Li, Rui Wang, Longlong Meng, Hao Wu, Zhuyao Li, Kai Guo and Lei Wang
Batteries 2025, 11(8), 284; https://doi.org/10.3390/batteries11080284 - 24 Jul 2025
Viewed by 293
Abstract
The remarkable advantages of zinc anodes render aqueous zinc-ion batteries (ZIBs) a highly promising energy storage solution. Nevertheless, the uncontrolled growth of zinc dendrites and side reactions pose significant obstacles to the practical application of ZIBs. To address these issues, a straightforward strategy [...] Read more.
The remarkable advantages of zinc anodes render aqueous zinc-ion batteries (ZIBs) a highly promising energy storage solution. Nevertheless, the uncontrolled growth of zinc dendrites and side reactions pose significant obstacles to the practical application of ZIBs. To address these issues, a straightforward strategy has been proposed, involving the addition of a minute quantity of AgNO3 to the electrolyte to stabilize zinc anodes. This additive spontaneously forms a hierarchically porous Ag interphase on the zinc anodes, which is characterized by its zinc-affinitive nature. The interphase offers abundant zinc nucleation sites and accommodation space, leading to uniform zinc plating/stripping and enhanced kinetics of zinc deposition/dissolution. Moreover, the chemically inert Ag interphase effectively curtails side reactions by isolating water molecules. Consequently, the incorporation of AgNO3 enables zinc anodes to undergo cycling for extended periods, such as over 4000 h at a current density of 0.5 mA/cm2 with a capacity of 0.5 mAh/cm2, and for 450 h at 2 mA/cm2 with a capacity of 2 mAh/cm2. Full zinc-ion cells equipped with this additive not only demonstrate increased specific capacities but also exhibit significantly improved cycle stability. This research presents a cost-effective and practical approach for the development of reliable zinc anodes for ZIBs. Full article
(This article belongs to the Special Issue Flexible and Wearable Energy Storage Devices)
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13 pages, 3561 KiB  
Article
Preparing Surface-Functionalized Polymer Films with Hierarchically Ordered Structure by a Combination of Nanoimprinting and Controlled Graft Polymerization
by Masahiko Minoda, Daichi Shimizu, Tatsuya Nohara and Jin Motoyanagi
Surfaces 2025, 8(3), 48; https://doi.org/10.3390/surfaces8030048 - 11 Jul 2025
Viewed by 269
Abstract
It is widely recognized that fine surface structures found in nature contribute to surface functionality, and studies on the design of functional materials based on biomimetics have been actively conducted. In this study, polymer thin films with hierarchically ordered surface structure were prepared [...] Read more.
It is widely recognized that fine surface structures found in nature contribute to surface functionality, and studies on the design of functional materials based on biomimetics have been actively conducted. In this study, polymer thin films with hierarchically ordered surface structure were prepared by combining both nanoimprinting using anodically oxidized porous alumina (AAO) as a template and surface-initiated atom transfer radical polymerization (SI-ATRP). To prepare such polymer films, we designed a new copolymer (poly{[2-(4-methyl-2-oxo-2H-chromen-7-yloxy)ethyl methacrylate]-co-[2-(2-bromo-2-methylpropionyloxy)ethyl methacrylate]}; poly(MCMA-co-HEMABr)) with coumarin moieties and α-haloester moieties in the pendants. The MCMA repeating units function to fix the pillar structure by photodimerization, and the HEMABr ones act as the polymerization initiation sites for SI-ATRP on the pillar surfaces. Surface structures consisting of vertically oriented multiple pillars were fabricated on the spin-coated poly(MCMA-co-HEMABr) thin films by nanoimprinting using an AAO template. Then, the coumarin moieties inside each pillar were crosslinked by UV light irradiation to fix the pillar structure. SEM observation confirmed that the internally crosslinked pillar structures were maintained even when immersed in organic solvents such as 1,2-dichloroethane and anisole, which are employed as solvents under SI-ATRP conditions. Finally, poly(2,2,2-trifluoroethyl methacrylate) and poly(N-isopropylacrylamide) chains were grafted onto the thin film by SI-ATRP, respectively, to prepare the hierarchically ordered surface structure. Furthermore, in this study, the surface properties as well as the thermoresponsive hydrophilic/hydrophobic switching of the obtained polymer films were investigated. The surface morphology and chemistry of the films with and without pillar structures were compared, especially the interfacial properties expressed as wettability. Grafting poly(TFEMA) increased the static contact angle for both flat and pillar films, and the con-tact angle of the pillar film surface increased from 104° for the flat film sample to 112°, suggesting the contribution of the pillar structure. Meanwhile, the pillar film surface grafted with poly(NIPAM) brought about a significant change in wettability when changing the temperature between 22 °C and 38 °C. Full article
(This article belongs to the Special Issue Surface Science: Polymer Thin Films, Coatings and Adhesives)
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21 pages, 4492 KiB  
Article
IrO2-Decorated Titania Nanotubes as Oxygen Evolution Anodes
by Aikaterini Touni, Effrosyni Mitrousi, Patricia Carvalho, Maria Nikopoulou, Eleni Pavlidou, Dimitra A. Lambropoulou and Sotiris Sotiropoulos
Molecules 2025, 30(14), 2921; https://doi.org/10.3390/molecules30142921 - 10 Jul 2025
Viewed by 312
Abstract
In this work, we have used both plain titania nanotubes, TNTs, and their reduced black analogues, bTNTs, that bear metallic conductivity (prepared by solid state reaction of TNTs with CaH2 at 500 °C for 2 h), as catalyst supports for the oxygen [...] Read more.
In this work, we have used both plain titania nanotubes, TNTs, and their reduced black analogues, bTNTs, that bear metallic conductivity (prepared by solid state reaction of TNTs with CaH2 at 500 °C for 2 h), as catalyst supports for the oxygen evolution reaction (OER). Ir was subsequently been deposited on them by the galvanic replacement of electrodeposited Ni by Ir(IV) chloro-complexes; this was followed by Ir electrochemical anodization to IrO2. By carrying out the preparation of the TNTs in either two or one anodization steps, we were able to produce close-packed or open-structure nanotubes, respectively. In the former case, larger than 100 nm Ir aggregates were finally formed on the top face of the nanotubes (leading to partial or full surface coverage); in the latter case, Ir nanoparticles smaller than 100 nm were obtained, with some of them located inside the pores of the nanotubes, which retained a porous surface structure. The electrocatalytic activity of IrO2 supported on open-structure bTNTs towards OER is superior to that supported on close-packed bTNTs and TNTs, and its performance is comparable or better than that of similar electrodes reported in the literature (overpotential of η = 240 mV at 10 mA cm−2; current density of 70 mA cm−2 and mass specific current density of 258 mA mgIr−1 at η = 300 mV). Furthermore, these electrodes demonstrated good medium-term stability, maintaining stable performance for 72 h at 10 mA cm−2 in acid. Full article
(This article belongs to the Special Issue Advances in Water Electrolysis Technology)
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11 pages, 2041 KiB  
Article
Surface Porousization of Hard Carbon Anode Materials for Sodium-Ion Batteries
by Qianhui Huang, Shunzhang You and Chenghao Yang
Micromachines 2025, 16(7), 771; https://doi.org/10.3390/mi16070771 - 30 Jun 2025
Viewed by 507
Abstract
Sodium-ion batteries (SIBs) have been considered as a promising alternative to lithium-ion batteries (LIBs) for large-scale energy storage. However, the commercial graphite anode is not suitable for SIBs due to its low Na+ ion storage capability. Currently, hard carbon has been considered [...] Read more.
Sodium-ion batteries (SIBs) have been considered as a promising alternative to lithium-ion batteries (LIBs) for large-scale energy storage. However, the commercial graphite anode is not suitable for SIBs due to its low Na+ ion storage capability. Currently, hard carbon has been considered a promising anode material for SIBs. Herein, the surface porousized hard carbon anode materials have been prepared by using hydrogen peroxide (H2O2) with a hydrothermal method (HC-HO) and utilized as the anode material for SIBs. The porous structure of HC-HO provides more storage space for Na+ ions and enhances the intercalation/deintercalation reversibility and diffusion rate of Na+ ions. Moreover, HC-HO can effectively alleviate the particle volume expansion and generate a thin and stable SEI film during charge/discharge processes. Thus, the HC-HO exhibits a high reversible capacity (314.4 mAh g−1 with an ICE of 92.3% at 0.05 C), excellent rate performance (241.4 mAh g−1 at 3 C), and outstanding cycling stability (a capacity retention of 78.6% after 500 cycles at 1 C). The preparation of porous hard carbon provides new ideas for the future development direction of hard carbon. Full article
(This article belongs to the Collection Micro/Nanoscale Electrokinetics)
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17 pages, 2610 KiB  
Article
Activity and Operational Loss of IrO2-Ta2O5/Ti Anodes During Oxygen Evolution in Acidic Solutions
by Jovana Bošnjaković, Maja Stevanović, Marija Mihailović, Vojin M. Tadić, Jasmina Stevanović, Vladimir Panić and Gavrilo Šekularac
Metals 2025, 15(7), 721; https://doi.org/10.3390/met15070721 - 27 Jun 2025
Viewed by 286
Abstract
The oxygen-evolving IrO2-Ta2O5/Ti anode (OEA), primarily used in electrolyzers for plating, metal powder production, electrowinning (EW), and water electrolysis, is analyzed. This study focuses on the distribution of oxygen evolution reaction (OER) activity and the associated operational [...] Read more.
The oxygen-evolving IrO2-Ta2O5/Ti anode (OEA), primarily used in electrolyzers for plating, metal powder production, electrowinning (EW), and water electrolysis, is analyzed. This study focuses on the distribution of oxygen evolution reaction (OER) activity and the associated operational loss over the randomized OEA texture. The OER activity and its distribution across the IrO2-Ta2O5 coating surface are key factors that influence EW operational challenges and the lifecycle of OEA in EW processes. To understand the OER activity distribution over the coating’s randomized texture, we performed analyses using anode polarization in acid solution at both low and high (EW operation relevant) overpotentials and electrochemical impedance spectroscopy (EIS) during the OER. These measurements were conducted on anodes in both their as-prepared and deactivated states. The as-prepared anode was deactivated using an accelerated stability test in an acid solution, the EW simulating electrolyte. The obtained data are correlated with fundamental electrochemical properties of OEA, such as structure-related pseudocapacitive responses at open circuit potential in the same operating environment. OER and Ir dissolution kinetics, along with the physicochemical anode state upon deactivation, are clearly characterized based on current and potential dependent charge transfer resistances and associated double layer capacitances obtained by EIS. This approach presents a useful tool for elucidating, and consequently tailoring and predicting, anode OER activity and electrolytic operational stability in industrial electrochemical applications. Full article
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20 pages, 10605 KiB  
Article
Evaluation of the Corrosion Behavior of Inconel 718 Alloy Processed by SLM Additive Manufacturing Method After 5000 h of Immersion in Natural Seawater
by Elena Ionela Neacsu, Cristina Donath, Loredana Preda, Mihai Anastasescu, Alexandra Banu, Alexandru Paraschiv, Adrian Bibis and Maria Marcu
Metals 2025, 15(7), 713; https://doi.org/10.3390/met15070713 - 26 Jun 2025
Viewed by 376
Abstract
The corrosion behavior of Inconel 718 alloy, developed through two different methods—forging (S1) and additive manufacturing (S2)—was evaluated in a seawater environment, and the results were compared with those of Inconel 825 alloy (S3). The corrosion performance of the alloys was examined according [...] Read more.
The corrosion behavior of Inconel 718 alloy, developed through two different methods—forging (S1) and additive manufacturing (S2)—was evaluated in a seawater environment, and the results were compared with those of Inconel 825 alloy (S3). The corrosion performance of the alloys was examined according to ISO 8044/2024, using open circuit potential (OCP), potentiodynamic polarization (PP), and electrochemical impedance spectroscopy (EIS), in natural seawater at 25 °C over an extended immersion period. After 5000 h of immersion, the corrosion rate (Rcorr) estimated from anodic polarization tests was found to be lower for the wrought Inconel 718 alloy (1.21 µm y−1) compared to the wrought 825 alloy (4.1 µm y−1) and to the SLM Inconel 718 alloy (35.1 µm y−1), indicating high corrosion resistance for wrought Inconel 718. A morphological analysis of the alloy’s surface conducted using scanning electron microscopy (SEM) coupled with energy-dispersive X-ray spectroscopy (EDS) revealed a continuous, compact film with localized salt deposits on wrought Inconel 718 and Incoloy 825. In contrast, SLM Inconel 718 exhibited a porous, inhomogeneous film, leading to reduced protective capabilities and lower corrosion resistance. The results demonstrate that wrought Inconel 718 exhibits excellent corrosion resistance in seawater, making it a promising alloy for marine applications. Full article
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17 pages, 5119 KiB  
Article
Anode-Supported SOFCs with a Bi2O3-Doped NiO–ScSZ Anode and ScSZ Electrolyte: Low-Temperature Co-Sintering and High Performance
by Shang Peng, Zhao Liu, Pairuzha Xiaokaiti, Tiancheng Fang, Jiwei Wang, Guoqing Guan and Abuliti Abudula
ChemEngineering 2025, 9(4), 66; https://doi.org/10.3390/chemengineering9040066 - 24 Jun 2025
Viewed by 384
Abstract
In this study, a novel anode-supported solid oxide fuel cell (SOFC) comprising a Bi2O3-doped NiO-ScSZ anode and an ScSZ electrolyte was successfully fabricated via a low-temperature co-sintering process at 1300 °C. The incorporation of 3 wt% Bi2O [...] Read more.
In this study, a novel anode-supported solid oxide fuel cell (SOFC) comprising a Bi2O3-doped NiO-ScSZ anode and an ScSZ electrolyte was successfully fabricated via a low-temperature co-sintering process at 1300 °C. The incorporation of 3 wt% Bi2O3 effectively promoted the sintering of both the anode support and electrolyte layer, resulting in a dense, gas-tight electrolyte and a mechanically robust porous anode support. X-ray diffraction (XRD) and scanning electron microscopy (SEM) analyses confirmed the formation of phase-pure, highly crystalline ScSZ with an optimized microstructure. Electrochemical performance measurements demonstrated that the fabricated cells achieved excellent power density, reaching a peak value of 0.861 W cm−2 at 800 °C under humidified hydrogen fuel conditions. The cells maintained stable performance under dry methane operation, with a maximum power density of 0.624 W cm−2 at 800 °C, indicating resistance to carbon deposition. Gas chromatographic analyses further revealed that the Bi2O3-doped NiO-ScSZ anode facilitated earlier and more stable electrochemical oxidation of methane-derived species compared with the conventional NiO-YSZ system, even under conditions of an elevated methane partial pressure. These findings demonstrate that Bi2O3 co-doping, combined with low-temperature co-sintering, provides an effective approach for fabricating high-performance intermediate-temperature SOFCs with enhanced structural integrity and electrochemical stability. The developed methodology presents a promising pathway toward achieving cost-effective and durable SOFC technologies. Full article
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14 pages, 2422 KiB  
Article
Fabrication of Thylakoid Membrane-Based Photo-Bioelectrochemical Bioanode for Self-Powered Light-Driven Electronics
by Amit Sarode and Gymama Slaughter
Energies 2025, 18(12), 3167; https://doi.org/10.3390/en18123167 - 16 Jun 2025
Cited by 1 | Viewed by 555
Abstract
The transition toward sustainable and decentralized energy solutions necessitates the development of innovative bioelectronic systems capable of harvesting and converting renewable energy. Here, we present a novel photo-bioelectrochemical fuel cell architecture based on a biohybrid anode integrating laser-induced graphene (LIG), poly(3,4-ethylenedioxythiophene) (PEDOT), and [...] Read more.
The transition toward sustainable and decentralized energy solutions necessitates the development of innovative bioelectronic systems capable of harvesting and converting renewable energy. Here, we present a novel photo-bioelectrochemical fuel cell architecture based on a biohybrid anode integrating laser-induced graphene (LIG), poly(3,4-ethylenedioxythiophene) (PEDOT), and isolated thylakoid membranes. LIG provided a porous, conductive scaffold, while PEDOT enhanced electrode compatibility, electrical conductivity, and operational stability. Compared to MXene-based systems that involve complex, multi-step synthesis, PEDOT offers a cost-effective and scalable alternative for bioelectrode fabrication. Thylakoid membranes were immobilized onto the PEDOT-modified LIG surface to enable light-driven electron generation. Electrochemical characterization revealed enhanced redox activity following PEDOT modification and stable photocurrent generation under light illumination, achieving a photocurrent density of approximately 18 µA cm−2. The assembled photo-bioelectrochemical fuel cell employing a gas diffusion platinum cathode demonstrated an open-circuit voltage of 0.57 V and a peak power density of 36 µW cm−2 in 0.1 M citrate buffer (pH 5.5) under light conditions. Furthermore, the integration of a charge pump circuit successfully boosted the harvested voltage to drive a low-power light-emitting diode, showcasing the practical viability of the system. This work highlights the potential of combining biological photosystems with conductive nanomaterials for the development of self-powered, light-driven bioelectronic devices. Full article
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27 pages, 11185 KiB  
Article
The Impact of Flow Rate Variations on the Power Performance and Efficiency of Proton Exchange Membrane Fuel Cells: A Focus on Anode Flooding Caused by Crossover Effect and Concentration Loss
by Byung-Yeon Seo and Hyun Kyu Suh
Energies 2025, 18(12), 3084; https://doi.org/10.3390/en18123084 - 11 Jun 2025
Viewed by 453
Abstract
This study investigates the effects of anode and cathode inlet flow rates (ṁ) on the power performance of bipolar plates in a polymer electrolyte membrane fuel cell (PEMFC). The primary objective is to derive optimal flow rate conditions by comparatively analyzing concentration loss [...] Read more.
This study investigates the effects of anode and cathode inlet flow rates (ṁ) on the power performance of bipolar plates in a polymer electrolyte membrane fuel cell (PEMFC). The primary objective is to derive optimal flow rate conditions by comparatively analyzing concentration loss in the I−V curve and crossover phenomena at the anode, thereby establishing flow rates that prevent reactant depletion and water flooding. A single-cell computational model was constructed by assembling a commercial bipolar plate with a gas diffusion layer (GDL), catalyst layer (CL), and proton exchange membrane (PEM). The model simulates current density generated by electrochemical oxidation-reduction reactions. Hydrogen and oxygen were supplied at a 1:3 ratio under five proportional flow rate conditions: hydrogen (m˙H2 = 0.76–3.77 LPM) and oxygen (m˙O2 = 2.39–11.94 LPM). The Butler–Volmer equation was employed to model voltage drop due to overpotential, while numerical simulations incorporated contact resistivity, surface permeability, and porous media properties. Simulation results demonstrated a 24.40% increase in current density when raising m˙H2 from 2.26 to 3.02 LPM and m˙O2 from 7.17 to 9.56 LPM. Further increases to m˙H2 = 3.77 LPM and m˙O2 = 11.94 LPM yielded a 10.20% improvement, indicating that performance enhancements diminish beyond a critical threshold. Conversely, lower flow rates (m˙H2 = 0.76 and 1.5 LPM, m˙O2 = 2.39 and 4.67 LPM) induced hydrogen-depleted regions, triggering crossover phenomena that exacerbated anode contamination and localized flooding. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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12 pages, 2453 KiB  
Article
A Capacitive Liquid-Phase Sensor and Its Sensing Mechanism Using Nanoporous Anodic Aluminum Oxide
by Chin-An Ku, Geng-Fu Li and Chen-Kuei Chung
Nanomanufacturing 2025, 5(2), 8; https://doi.org/10.3390/nanomanufacturing5020008 - 3 Jun 2025
Viewed by 378
Abstract
With the evolution of micro/nanotechnology, anodic aluminum oxide (AAO) has received attention for sensor applications due to its regular and high-aspect-ratio nanopore structure with an excellent sensing performance, especially for electrical and optical sensors. Here, we propose the application of these capacitance and [...] Read more.
With the evolution of micro/nanotechnology, anodic aluminum oxide (AAO) has received attention for sensor applications due to its regular and high-aspect-ratio nanopore structure with an excellent sensing performance, especially for electrical and optical sensors. Here, we propose the application of these capacitance and porous properties in a facile nanoporous AAO liquid sensor and study an efficient and economical method for preparing AAO substrates for liquid-phase substance sensing. By applying hybrid pulse anodization (HPA), a growth rate of approximately 5.9 μm/h was achieved in AAO fabrication. Compared to traditional low-temperature (0–10 °C) and two-step anodization with a growth rate of 1–3 μm/h, this process is significantly improved. The effect of pore widening on the performance of electrical sensors is also investigated and discussed. After pore widening, the capacitance values of AAO for air as a reference and various liquids, namely deionized water, alcohol, and acetone, are measured as 3.8 nF, 295.3 nF, 243.5 nF, and 210.1 nF, respectively. These results align with the trend in the dielectric constants and demonstrate the ability to clearly distinguish between different substances. The mechanism of AAO capacitive liquid-phase sensors can mainly be explained from two perspectives. First, since an AAO capacitive sensor is a parallel capacitor structure, the dielectric constant of the substance directly influences the capacitance value. In addition, pore widening increases the proportion of liquid filling the structure, enabling the sensor to clearly differentiate between substances. The other is the affinity between the substance and the AAO sensor, which can be determined using a contact angle test. The contact angles are measured as values of 93.2° and 67.7° before and after pore widening, respectively. The better the substance can fully fill the pores, the higher the capacitance value it yields. Full article
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14 pages, 3109 KiB  
Article
Optimization of Textural and Structural Properties of Carbon Materials for Sodium Dual-Ion Battery Electrodes
by Ignacio Cameán, Belén Lobato, Rachelle Omnée, Encarnación Raymundo-Piñero and Ana B. García
Molecules 2025, 30(11), 2439; https://doi.org/10.3390/molecules30112439 - 2 Jun 2025
Viewed by 475
Abstract
Sodium dual-ion batteries combine economic and environmental benefits by using carbon materials in both electrodes and sodium compounds in the electrolyte. Among other factors, their successful implementation for energy storage relies on optimization of the properties of the carbon electrode materials. To this [...] Read more.
Sodium dual-ion batteries combine economic and environmental benefits by using carbon materials in both electrodes and sodium compounds in the electrolyte. Among other factors, their successful implementation for energy storage relies on optimization of the properties of the carbon electrode materials. To this end, carbon materials with a wide range of textural and structural properties were prepared by simply heat treating a single porous carbon in the absence or presence of a low-cost highly effective iron-based catalyst. These materials were investigated as anode or cathode in the sodium dual-ion batteries by prolonged galvanostatic cycling. The optimal textural and structural properties for carbon materials to achieve the best performance as electrodes in sodium dual-ion batteries were identified as having a high degree of graphitic structural order combined with minimal microporosity in the cathode and a non-graphitic structure with a layer spacing of around 0.37 nm and moderate microporosity in the anode. Full article
(This article belongs to the Section Electrochemistry)
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21 pages, 4658 KiB  
Article
Potentiostatic Plasma Electrolytic Oxidation (PEO) of Aluminum Alloy AA6082: Effect of Electrical Input on Coating Microstructure and Corrosion Resistance
by Alberto Berardi, Matteo Gamba, Luca Paterlini, Federica Ceriani and Marco Ormellese
Coatings 2025, 15(6), 653; https://doi.org/10.3390/coatings15060653 - 29 May 2025
Viewed by 526
Abstract
Aluminum alloy AA6082 (Al-Si-Mg) is a lightweight alloy that requires thick barrier coatings to be protected from localized corrosion. Plasma Electrolytic Oxidation (PEO) coating is a common anodic surface treatment used for growing protective oxides; the main process variables of PEO are the [...] Read more.
Aluminum alloy AA6082 (Al-Si-Mg) is a lightweight alloy that requires thick barrier coatings to be protected from localized corrosion. Plasma Electrolytic Oxidation (PEO) coating is a common anodic surface treatment used for growing protective oxides; the main process variables of PEO are the composition of the electrolytic solution and the electrical input. This work focuses on the optimization of the electrical input by comparing different coatings produced by potentiostatic PEO at the effective potential of 350 V, applied by different combinations of voltage ramps with various slopes and maintenance times at the fixed potential. All processes lasted five minutes. The innovative character of this research work is the evaluation of the combined effect of the anodizing voltage and its different trends with time on the coating structure and morphology. The corrosion resistance of coated AA6082 is assessed in contact with chlorides, reproducing seawater. The resulting anodic coatings were compared in terms of structure, composition (thickness, XRD, SEM-EDS) and corrosion resistance (potentiodynamic polarization and electrochemical impedance spectroscopy), finding that longer maintenance at high anodizing potentials promotes localized high-energy plasma discharges, producing larger pores and thicker, but less protective coatings. Results show that the coating thickness increases with the maintenance time (maximum thickness value~17.6 μm). Shorter maintenance periods and longer voltage ramps lead to a lower surface porosity and enhanced corrosion performances of the oxide. The thinnest and least porous coating exhibits the best corrosion behavior (CR~1.1 μm/year). Full article
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15 pages, 5997 KiB  
Article
Novel 3D Capacitors: Integrating Porous Nickel-Structured and Through-Glass-Via-Fabricated Capacitors
by Baichuan Zhang, Libin Gao, Hongwei Chen and Jihua Zhang
Nanomaterials 2025, 15(11), 819; https://doi.org/10.3390/nano15110819 - 28 May 2025
Viewed by 405
Abstract
In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through [...] Read more.
In this research work, two distinct types of three-dimensional (3D) capacitors were successfully fabricated, each with its own unique features and advantages. The first type of capacitor is centered around a 3D nanoporous structure. This structure is formed on a nickel substrate through anodic oxidation. After undergoing high-temperature thermal oxidation, a monolithic Ni-NiO-Pt metal–insulator–metal (MIM) capacitor with a nanoporous dielectric architecture is achieved. Structurally, this innovative design brings about several remarkable benefits. Due to the nanoporous structure, it has a significantly increased surface area, which can effectively store more charges. As a result, it exhibits an equivalent capacitance density of 69.95 nF/cm2, which is approximately 18 times higher than that of its planar, non-porous counterpart. This high capacitance density enables it to store more electrical energy in a given volume, making it highly suitable for applications where miniaturization and high energy storage in a small space is crucial. The second type of capacitor makes use of Through-Glass Via (TGV) technology. This technology is employed to create an interdigitated blind-via array within a glass substrate, attaining an impressively high aspect ratio of 22.5:1 (with a via diameter of 20 μm and a depth of 450 μm). By integrating atomic layer deposition (ALD), a conformal interdigital electrode structure is realized. Glass, as a key material in this capacitor, has outstanding insulating properties. This characteristic endows the capacitor with a high breakdown field strength exceeding 8.2 MV/cm, corresponding to a withstand voltage of 5000 V. High breakdown field strength and withstand voltage mean that the capacitor can handle high-voltage applications without breaking down easily, which is essential for power-intensive systems like high-voltage power supplies and some high-power pulse-generating equipment. Moreover, due to the low-loss property of glass, the capacitor can achieve an energy conversion efficiency of up to 95%. Such a high energy conversion efficiency ensures that less energy is wasted during the charge–discharge process, which is highly beneficial for energy-saving applications and systems that require high-efficiency energy utilization. Full article
(This article belongs to the Section Nanoelectronics, Nanosensors and Devices)
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15 pages, 5737 KiB  
Article
Advanced Optimization of Optical Carbon Dioxide Sensor Through Sensitivity Enhancement in Anodic Aluminum Oxide Substrate
by Manna Septriani Simanjuntak, Rispandi and Cheng-Shane Chu
Polymers 2025, 17(11), 1460; https://doi.org/10.3390/polym17111460 - 24 May 2025
Viewed by 475
Abstract
The current research developed an optical carbon dioxide (CO2) sensor using anodized aluminum oxide (AAO) as the substrate. We developed an optical carbon dioxide (CO2) sensor utilizing CdSe/ZnS quantum dots (QDs) as the fluorescent dye and Phenol Red as [...] Read more.
The current research developed an optical carbon dioxide (CO2) sensor using anodized aluminum oxide (AAO) as the substrate. We developed an optical carbon dioxide (CO2) sensor utilizing CdSe/ZnS quantum dots (QDs) as the fluorescent dye and Phenol Red as the pH indicator. The QDs acted as the CO2-responsive fluorophore and were embedded in a polyimide butyl methacrylate (polyIBM) matrix. This sensing solution was applied to an anodized aluminum oxide (AAO) substrate, which provided a porous and stable platform for sensor fabrication. Photoluminescence measurements were conducted using the coated AAO substrate, with excitation from a 405 nm LED light source. The sensor exhibited red fluorescence emission at 570 nm and could detect CO2 concentrations in the linear range of 0–100%. Experimental results showed that fluorescence intensity increased with CO2 concentration, achieving a sensitivity of 211. A wavelength shift of 0.1657 nm/% was observed, indicating strong interactions among CO2 molecules, Phenol Red, and the QDs within the AAO matrix. The sensor demonstrated a response time of 55 s and a recovery time of 120 s. These results confirm the effectiveness of this optical sensing approach in minimizing fluctuations from the excitation light source and highlight the potential of the AAO-supported QDs and Phenol Red composite as a reliable CO2 sensing material. This advancement holds promise for applications in both medical and industrial fields. Full article
(This article belongs to the Section Polymer Physics and Theory)
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