Search Results (6,354)

Precise control over nanostructure evolution is critical for optimizing the electrochemical performance of pseudocapacitive materials. In this work, Nb₂O₅ nanostructures were synthesized via a time-engineered hydrothermal route by systematically varying the reaction duration (6, 12, and 18 h) to elucidate its influence on structural development, charge storage kinetics, and supercapacitor performance. Structural and surface analyses confirm the formation of phase-pure monoclinic Nb₂O₅ with a stable Nb⁵⁺ oxidation state. Morphological investigations reveal that a 12 h reaction time produces hierarchically organized Nb₂O₅ architectures composed of nanograin-assembled spherical aggregates with interconnected porosity, providing optimized ion diffusion pathways and enhanced electroactive surface exposure. Electrochemical evaluation demonstrates that the NbO-12 electrode delivers superior pseudocapacitive behavior dominated by diffusion-controlled Nb⁵⁺/Nb⁴⁺ redox reactions, exhibiting high areal capacitance (5.504 F cm⁻² at 8 mA cm⁻²), fast ion diffusion kinetics, low internal resistance, and excellent cycling stability with 85.73% capacitance retention over 12,000 cycles. Furthermore, an asymmetric pouch-type supercapacitor assembled using NbO-12 as the positive electrode and activated carbon as the negative electrode operates stably over a wide voltage window of 1.5 V, delivering an energy density of 0.101 mWh cm⁻² with outstanding durability. This study establishes hydrothermal reaction-time engineering as an effective strategy for tailoring Nb₂O₅ nanostructures and provides valuable insights for the rational design of high-performance pseudocapacitive electrodes for advanced energy storage systems. Full article

Reactive transport in porous media exists ubiquitously in natural and industrial systems—reformation of geological energy repository, carbon dioxide (CO${}_2$) sequestration, CO${}_2$ storage via mineralization, and soil remediation are just some examples where geo-/bio-chemical reactions play a key role. Reactive transport models are expected to provide assessments of (1) the effective property variation and (2) the reaction capability. However, the synergy among flow, solute transport, and reaction undermines the predictability of the existing model. In recent decades, the Micro-Continuum Approach (MCA) has demonstrated advantages for modeling pore-scale reactive transport and high accuracy compared with experiments. In this study, we present an MCA-based numerical framework that simulates dissolution/erosion or precipitation in digital rocks. The framework imports two- or three-dimensional digital rock samples, conducts reactive transport simulations, and evaluates dynamic changes in porosity, surface area, permeability tensor, tortuosity, mass change, and reaction rate. The results show that samples with similar effective properties, e.g., porosity or permeability, may exhibit different reaction abilities, suggesting that the pore-scale geometry has a strong impact on reactive transport. Additionally, the numerical framework demonstrates the advantage of conducting multiple reaction studies on the same sample, in contrast to reality, where there is often only one physical experiment. This advantage enables the identification of the optimal condition, quantified by the dimensionless P$\acute{\mathrm{e}}$clet number and Damk$\ddot{\mathrm{o}}$hler number, to reach the maximum reaction. We believe that the newly developed framework serves as a toolbox for evaluating reactivity capacity and predicting effective properties of digital samples. Full article

In the era of growing demand for sustainable solutions in construction, increasing attention is being paid to the potential use of waste materials as components of building composites. This article presents the results of a study on the impact of ground polyurethane foam waste on the mechanical properties and durability of cement mortars. The waste, derived from industrial production processes, was used as a partial replacement for fine aggregates in various proportions. The analysis included bulk density, compressive and flexural strengths, water absorption, and resistance to freeze–thaw cycles. The results indicate that adding waste reduces the density of the mortar, which can be advantageous in applications requiring lightweight materials. The most favourable balance of strength retention, density reduction, and frost resistance was observed with a 1% addition, as the mortar maintained good mechanical performance and freeze–thaw durability while achieving reduced weight. Higher waste content (2–3%) led to significant deterioration of the mechanical properties due to increased porosity. All samples exhibited increased strength after 25 freeze–thaw cycles, possibly due to continued hydration under moist low-temperature conditions. The analysis of the microstructure of cement coatings with the addition of polyurethane foam enabled the explanation of the causes of the observed changes in physico-mechanical properties resulting from ageing factors. This study suggests that small amounts of waste can be effectively used to produce lightweight and environmentally friendly construction materials, supporting circular economy practices. Full article

Reliable joining of multi-layer aluminum foil current collectors is crucial for enhancing the performance and safety of high-capacity lithium-ion batteries. However, laser welding of such thin-thick aluminum combinations is often hindered by porosity, cracks and unstable weld-pool behavior. In this study, a ring-mode fiber laser combined with sinusoidal oscillation and linearly gradient power modulation was employed to achieve high-quality lap welding between 80 layers of 1060 aluminum foil (1 mm in total thickness) and a 1.5 mm thick aluminum plate. Welding experiments and thermo-mechanical simulations were conducted to investigate the effects of welding speed (15–45 mm/s) and central-power modulation parameters (−2, 0, +2, +4) on weld morphology, defect formation, and mechanical properties. The results indicate that increasing the welding speed can effectively suppress cracks and improve the shear strength from 249.8 N to 403.9 N, but it also leads to an increase in porosity from 5.78% to 12.26% and deterioration of the weld reinforcement. Higher central-power modulation (+2, +4) transformed the weld-pool geometry from an ω shape to U shape, effectively suppressing fusion-line cracks but leading to increased porosity (up to 8.41%) and deteriorated surface morphology. Overall, a low welding speed of 15 mm/s combined with an optimized power modulation strategy achieves effective crack suppression while maintaining controlled porosity, resulting in a welded joint with superior comprehensive performance. This research provides a robust process solution for high-quality laser welding of multi-layer aluminum foil current collectors in power battery manufacturing. Full article

Geopolymer mortars were produced from construction and demolition waste using a binary binder of recycled brick powder/recycled concrete powder (RBP/RCP = 70/30 wt%), activated with a hybrid alkaline solution (NaOH/Na₂SiO₃/KOH) and reinforced with sisal fibres at 0–2 wt%. Mechanical performance (compression and three-point bending) and microstructure–phase evolution (XRD, FTIR, SEM-EDS) were assessed after low-temperature curing. Sisal addition delivered a strength–toughness trade-off with a reproducible optimum at ~1.0–1.5 wt%; at 2.0 wt%, fibre clustering and connected porosity reduced the effective load-bearing section, penalising flexure more than compression. Microstructural evidence indicates coexistence and co-crosslinking of N-A-S-H and C-(A)-S-H gels—enabled by Ca from RCP—leading to matrix densification and improved fibre–matrix anchorage. Fractographic features (tortuous crack paths, bridging, and extensive pull-out at ~1.5 wt%) are consistent with an extended post-peak response and higher fracture work without compromising early-age strength. This study achieves the following: (i) it identifies a practical reinforcement window for sisal in RBP/RCP geopolymers, (ii) it links gel chemistry and interfacial phenomena to macroscopic behaviour, and (iii) it distils processing guidelines (gradual addition, workability control, gentle deaeration, and constant A/S) that support reproducibility. These outcomes provide a replicable, low-embodied-CO₂ route to fibre-reinforced geopolymer mortars derived from CDW for non-structural and semi-structural applications where flexural performance and post-peak behaviour are critical. Full article

Background/Objectives: Enhancing excipient functionality through environmentally friendly and scalable processing methods is essential for improving the manufacturability and performance of orally disintegrating tablets (ODTs). Microwave-assisted wet granulation enables controlled microstructural modification without chemical alteration of excipient components. This study aimed to develop and evaluate a rice starch (RS)–mannitol co-processed excipient using microwave-assisted wet granulation for direct compression of ODTs. Methods: RS and mannitol were co-processed by wet granulation followed by microwave treatment under varying power levels and irradiation times. The effects of processing conditions on granule morphology, solid-state properties, porosity, powder flow, compressibility, wettability, and disintegration behavior were systematically investigated. The optimized excipient was further evaluated in ODT formulations containing chlorpheniramine maleate and piroxicam and benchmarked against a commercial co-processed excipient (Starlac^®). Results: Microwave treatment generated internal vapor pressure that promoted pore formation and particle agglomeration, resulting in enhanced powder flowability (compressibility index 8.4–10.8%). Partial crystallinity reduction and microstructural modification improved compressibility and surface wettability compared with non-microwave-treated materials. The optimized formulation (MW-RM-H-30) exhibited rapid wetting (25 s), high water absorption (90.5%), low contact angle (42°), and fast tablet disintegration (31 s). ODTs prepared with MW-RM-H-30 showed rapid disintegration (42 s for chlorpheniramine maleate and 32 s for piroxicam) and dissolution behavior comparable to Starlac^®. Conclusions: Microwave-assisted wet granulation provides an efficient, scalable, and environmentally friendly strategy for engineering starch-based co-processed excipients with enhanced functionality for direct compression ODT applications. The developed excipient demonstrates strong potential for solid dosage form manufacturing. Full article

Selective Laser Melting (SLM), as a common metal additive manufacturing (AM) technology, achieves high-precision complex part formation by layer-by-layer melting of metal powder using a laser. However, the dynamic behavior of the melt pool during the SLM process is influenced by the heat source model, which is crucial for suppressing porosity defects and optimizing process parameters, directly determining the reliability of numerical simulations. To address the issue of traditional surface heat source models overestimating the melt pool width and volume heat source models underestimating the melt pool depth, this study constructs a three-dimensional transient heat conduction finite element model based on ANSYS Parametric Design Language (APDL) to simulate the evolution of the temperature field and melt pool geometry under different laser parameters. First, the temperature fields and melt pool morphology and dimensions of four heat source models—Gaussian surface heat source, volumetric heat source models (rotating Gaussian volumetric heat source, double ellipsoid heat source), and a combined heat source model—were investigated. Subsequently, a dynamic heat source model was proposed, combining a Gaussian surface heat source with a rotating volumetric heat source. By dynamically allocating the laser energy absorption ratio between the powder surface layer and the substrate depth, the influence of this heat source model on melt pool size was explored and compared with other heat source models. The results show that under the dynamic heat source, the melt pool width and depth are 128.6 μm and 63.13 μm, respectively. The melt pool width is significantly larger compared to other heat source models, and the melt pool depth is about 17% greater than that of the combined heat source model. At the same time, the predicted melt pool width and depth under this heat source model have relative errors of 1.0% and 5.5% compared to the experimental measurements, indicating that this heat source model has high accuracy in predicting the melt pool’s lateral dimensions and can effectively reflect the actual melt pool morphology during processing. Full article

Based on the discrete element method (DEM), a sand particle contact force model and a motion model for the 3D sand printing (3DSP) process were developed. By accounting for the viscous support force and contact force between sand particles, and gravity acting on each individual sand particle, the displacement of sand particles was calculated, enabling the simulation of the 3DSP process using sand particle ensembles. Furthermore, the effects of the ratio of silica sand to ceramsite sand and the recoating speed on sand-recoating performances and mechanical properties were investigated. Irregularly shaped sand particles (primarily silica sand) were constructed via the multi-sphere filling method. The simulation was performed on a virtual sand-recoating device (180 mm in length, 100 mm in width, 70 mm in height) with reference to the EXONE S-MAX printer. Meanwhile, the EXONE S-MAX was utilized to print the bending samples for experimental validation. Simulation and experimental results indicate that as the ratio increases, the porosity first decreases and then increases, whereas mechanical properties exhibit an initial increase followed by a decrease. At a ratio of 3:7, the porosity reaches a minimum of 21.3%; correspondingly, the shear force of bonding bridges peaks at 908 mN, and the bending strength of specimens attains a maximum of 2.87 MPa. With the increasing recoating speed, the porosity rises consistently, while the shear force of bonding bridges and the bending strength of specimens first increase and then decrease, which is primarily attributed to the penetration behavior of the binder under capillary force. At a recoating speed of 160 mm·s⁻¹, the shear force of bonding bridges reaches its maximum, and the specimens achieve a maximum bending strength of 2.89 MPa. The simulation results are well-validated by the experiments. The DEM-based simulation method proposed in this study offers a practical and convenient tool for parameter optimization in 3DSP process. Full article

White radish is a nutritious root vegetable that provides dietary fiber, essential vitamins and minerals, and a range of bioactive compounds. This study aimed to determine how steam and microwave blanching, pulsed electric field, ultrasound, osmotic dehydration with inulin or trehalose, and coating with spices such as turmeric or sweet paprika influence the characteristics of convective infrared dried white radish slices. To assess the effect of each pretreatment, moisture content, water activity, shrinkage, density, texture, color parameters, structural characteristics (SEM and µ-CT), vapor adsorption, thermal changes, and antioxidant properties were analyzed. Osmotic dehydration with inulin most effectively limited shrinkage and color change, stabilized the microstructure, and resulted in the highest relative phenolic content and antioxidant activity (TPC, DPPH). Spice-coated samples showed low shrinkage, low hardness and breaking work, and vivid color. Furthermore, µ-CT microstructure analysis showed that these samples had the highest porosity, with those with paprika reaching 57.5%. In contrast, blanching, ultrasound, and PEF led to greater structural changes and increased hygroscopicity. Multivariate analyses confirmed the significant influence of the type of pre-treatment on the quality characteristics of the dried material. Osmotic dehydration and spice coating proved to be the most effective methods for obtaining structurally stable and visually attractive dried white radish slices with attractive bioactive compounds. Full article

The traditional ultrasonic bonding technique for IGBT T2 copper terminals often causes physical damage to ceramic substrates, severely compromising the reliability of power modules. Meanwhile, T2 copper laser welding faces inherent challenges including low laser absorption efficiency and unstable molten pool dynamics. To address these issues, this study targets the high-quality connection of IGBT T2 copper terminals and proposes a welding solution integrating a Fiber-Diode Hybrid Laser system with galvo-scanning technology. Comparative experiments between galvo-scanning and traditional oscillation methods CNC scanning were conducted under sinusoidal and circular trajectories to explore the regulation mechanism of welding quality. The results demonstrate that CNC scanning lacks precision in thermal input control, resulting in inconsistent welding quality. Galvo-scanning enables precise modulation of laser energy distribution and molten pool behavior, effectively reducing spatter and porosity defects. It also promotes the transition from columnar grains to equiaxed grains, significantly refining the weld microstructure. Under the sinusoidal trajectory with a welding speed of 20 mm/s, the Lap-shear strength of the galvo-scanned joint reaches 277 N/mm², outperforming all CNC-scanned joints. This research proposes a non-contact welding strategy targeted at eliminating the mechanical failure mechanism associated with conventional ultrasonic bonding of ceramic substrates. It establishes the superiority of galvo-scanning for precision welding of high-reflectivity materials and lays a foundation for its potential application in new energy vehicle power modules and microelectronic packaging. Full article

Soil salinization severely constrains crop productivity and ecosystem services in arid regions. While the application of soil amendments represents a promising mitigation strategy, it remains uncertain whether this practice can effectively enhance soil quality index (SQI), crop productivity, and ecosystem service value (ESV) in saline–alkali farmlands. To address this, a three-year field experiment was conducted to analyze the effects of different amendments (rotary-tilled straw return (RT), plowed straw return (PL), biochar (BC), desulfurized gypsum (DG), DG combined with organic fertilizer (DGO), and an unamended control (CK)) on SQI, sunflower productivity, and ESV in a saline–alkali farmland of arid Northwest China. Results indicated that the BC treatment significantly reduced bulk density by 5.1–7.6% and increased porosity by 6.3–8.3% compared to CK. Both BC and DGO significantly increased soil organic matter and available nutrients while reducing saline ions (HCO₃⁻, Cl⁻, Na⁺), which reduced soil salinity by 21.2–33.6% and 19.9–26.5%, respectively. These synergistic improvements enhanced the SQI by 76.8% and 74.1% for BC and DGO, respectively, relative to CK. Correlation analysis revealed strong positive relationships between SQI and crop nitrogen uptake and yield. Accordingly, BC and DGO increased nitrogen uptake by 74.9–129.0% and yield by 12.2–45.2%, with BC offering more stable benefits over time. Furthermore, BC increased the values of agricultural product supply, nutrient accumulation and climate regulation, thereby increasing the total ESV by 13.7–53.9% relative to CK. In summary, BC and DGO are effective strategies to synergistically enhance soil quality, crop productivity, and ecosystem services in saline–alkali farmlands of arid regions. Full article

Digital Light Processing (DLP), which operates through a layer-by-layer deposition, has proven to be a promising technique for obtaining complex and customized architectures. However, there are still numerous unresolved challenges in ceramics additive manufacturing, among which is delamination due to suboptimal adhesion between the layers, which threatens the structural integrity and properties of samples. According to recent findings, excess surface hydroxyl groups were identified as being responsible for this defect; a suitable calcination pre-treatment of the ceramic powder could be effective in significantly mitigating delamination flaws in mullite DLP printed bodies. Therefore, in addition to optimizing the printable slurry formulation and printing parameters (mainly in terms of curing energy and layer resolution), this work aimed at investigating the influence of the calcination of a commercial mullite powder (added with magnesium nitrate hexahydrate, as a precursor of the sintering aid MgO) as a simple and effective treatment to additively shape ceramic bodies with limited flaws and enhanced density. The surface characteristics evolution of the mullite powder was investigated, specifically comparing samples after magnesium nitrate hexahydrate addition and ball-milling in water (labeled as BM), and after an additional calcination (BMC). In particular, the effect of the superficial -OH groups detected by FTIR analysis in the BM powder, but not in the BMC sample, was studied and correlated to the properties of the respective ceramic slurry in terms of rheological behavior and curing depth. The hydrophilicity of BM powders, due to superficial hydroxyls groups, affects ceramic powder dispersion and wettability by the resin, causing a weak interface. At the same time, it promotes photopolymerization of the light-sensitive resin, thus inducing the as-printed matrix embrittlement. Anyhow, its photopolymerization degree, equal to 67% and 55% for BM and BMC, respectively, was enough to guarantee the printability of both slurries. However, the use of BMC significantly reduced flaw occurrence in the as-printed bodies and the final density of the samples sintered at 1450 °C (without an isothermal step) was increased (approx. 60% and 50% of the theoretical value for BMC and BM, respectively). Thus, the target porosity of the ceramic bodies was guaranteed, and their structural integrity achieved without any increase in sintering temperature but with a simple powder treatment. Full article

Hydrolyzed collagen (HC) and konjac glucomannan (KGM) were used as additives in non-frozen and frozen doughs (NFDs and FDs). Both additives were characterized using specific techniques, i.e., SEM-EDX, MALDI-TOF MS, TGA, and DSC analyses. Rheological analysis of NFD samples was performed using a Chopin Mixolab Profiler. According to a central composite design (CCD), two sets of twelve experiments were conducted to evaluate the influence of percentages of HC and KGM in the mixture of flour and both additives (c_HC = 0.79–2.21% and c_KGM = 0.79–2.21%) on the porosity (PO = 58.96–78.76%), humidity (HU = 42.51–45.60%), electrical conductivity (EC = 2.06–2.29 μS/cm), and pH (pH = 5.5–5.9) of bread samples prepared from NFD and FD. The freezing led to a significant decrease in PO and pH, as well as a significant increase in HU, whereas its effect on EC was not statistically significant. The highest values of response variables that were significantly affected by the process factors, i.e., PO_FD = 70.8%, pH_FD = 5.6, and pH_NFD = 5.9, were obtained in the center point runs (c_HC = c_KGM = 1.50%). For bread samples prepared from FD, the mold development process began approximately four days later than for those prepared from NFD. Bread samples produced from FD and NFD samples in the center point runs showed a low rate of mold formation. Full article

This study investigated the effect of chickpea flour (CF) on the staling behavior of gluten-free bread (GFB) by comparing a formulation containing 50% rice flour (RF) and 50% CF (CFB) with a control bread based on rice flour supplemented with whey protein (RFB). Bread samples were stored at room temperature for up to 7 days. Changes in color, reflectance, starch and protein structure, specific volume, crumb structure, texture, and staling kinetics were monitored. CFB exhibited a darker and more yellow crumb and crust, with lower reflectance intensity, and showed greater color stability during storage. Fourier-transform infrared (FTIR) spectroscopy revealed higher overall starch crystallinity and more stable relative crystallinity degree (RCD) values in CFB (58.74–59.05%) compared to RFB (46.19–40.52%) throughout storage, indicating early amylose-driven ordering and a more stable molecular organization of starch. Protein secondary structure analysis showed that CFB had a higher β-sheet content (35.05–37.49) than the RFB formulation (30.37–31.16), indicating stronger protein aggregation. In contrast, macroscopic quality parameters showed that CFB had lower specific volume (1.65 vs. 1.93) and porosity (17.17 vs. 21.01 cm³/g) than RFB, resulting in higher hardness (15.92 vs. 6.15 N) and accelerated staling kinetics (k_corr) (0.28 vs. 0.14 day⁻¹), indicating faster crumb firming despite the observed molecular-level stability. Overall, the results demonstrated that CF contributes to enhanced molecular organization of starch and increased nutritional value of GFB, while its technological performance at the macroscopic level remains formulation-dependent. These findings highlight the need for targeted formulation and process optimization to balance molecular stability with desirable textural properties in CFB. Full article

The progressive depletion of natural aggregate resources and the increasing emphasis on sustainable construction practices have intensified interest in incorporating recycled concrete aggregate (RCA) into cement-based materials. This study provides a comprehensive evaluation of the influence of partially replacing natural fine aggregate with fine RCA on the physical, mechanical, and durability properties, as well as the microstructure, of cement mortars. Mortar mixtures containing 25%, 50%, 75%, and 100% RCA were tested and compared with a reference mix MC. The experimental program included measurements of bulk density, compressive and flexural strength, water absorption, and freeze–thaw resistance. Additionally, microstructural observations were performed to assess the effect of RCA on the internal structure of matured mortars. The results demonstrated that the intrinsic characteristics of RCA—particularly its higher water absorption and lower density—significantly affected the pore structure and mechanical behavior of the cement mortars. Mortars with RCA exhibited enhanced early-age compressive and flexural strength, especially at substitution levels of 50–100%, attributed to the activation of residual cement paste adhering to the recycled particles. However, increased porosity and water absorption in RCA-based mixes led to a higher sensitivity to freeze–thaw cycles compared with the reference mix. Overall, the findings indicate that incorporating fine RCA up to 50% enables the production of mortars with performance comparable to conventional mixtures under non-freezing conditions, while, under freeze–thaw exposure, comparable performance is achieved at replacement levels up to 25%, contributing to improved resource efficiency and reduced environmental impact. This study confirms the viability of fine RCA in cement mortars, emphasizing the importance of controlling pore structure development to maintain long-term durability. Additionally, it demonstrates that the use of recycled concrete aggregates provides a sustainable alternative to natural sand in mortar production. Full article