Search Results (1,287)

Modification of PLA with functional nanoparticles is a promising approach for imparting new properties to the material. In this work, titanium nanoparticles (Ti NPs) and titanium dioxide nanoparticles (TiO₂ NPs) were synthesized by laser ablation and characterized by dynamic light scattering, spectrophotometry, and transmission electron microscopy. The average hydrodynamic diameter of Ti NPs was 12 nm, while that of TiO₂ NPs was 24 nm; both dispersions possessed a positive zeta potential (23–27 mV) and spherical morphology. L-PLA composite films containing 0.1 wt.% Ti NPs or TiO₂ NPs were obtained by solution casting. Atomic force and modulation-interference microscopy confirmed the uniform distribution of nanoparticles within the polymer matrix, although partial aggregation was observed. The introduction of TiO₂ NPs increased the water contact angle. Mechanical testing revealed a significant reinforcing effect: the addition of 0.1 wt.% NPs increased the Young’s modulus by 62–68% and the ultimate tensile strength by 16–18% while maintaining a ductile fracture pattern with elongation at break up to ~8%. Both types of composites generated reactive oxygen species (ROS) in aqueous solutions: Ti NPs increased H₂O₂ production by 5.5 times and TiO₂ NPs by 4.9 times, and they also induced the formation of hydroxyl radicals. The accumulation of 8-oxoguanine in DNA and long-lived oxidized protein species confirmed the materials’ ability to cause oxidative damage to biomacromolecules. For E. coli, growth inhibition reached 40.5% (for composites with Ti NPs) and 71% (for composites with TiO₂ NPs). The effect was even more pronounced for S. aureus, where inhibition levels were approximately 70% and 80%, respectively; flow cytometry confirmed the strong bactericidal effect, showing that materials containing TiO₂ NPs increased the proportion of dead cells to 25% for E. coli and ~68% for S. aureus. Cytotoxicity assessment on human fibroblasts (HSF) demonstrated the high biocompatibility of neat L-PLA and composites with Ti NPs (viability > 95%) and with TiO₂ NPs (viability ~93%). The obtained results indicate that L-PLA-based composites with Ti NPs and TiO₂ NPs exhibit pronounced ROS-mediated antibacterial activity without additional UV irradiation. These findings position these materials as highly promising candidates for active biodegradable food packaging to extend shelf-life and for biomedical devices, such as wound dressings and implants, where reducing the risk of bacterial colonization is critical. Full article

In this paper, we consider a series of new compact A-π-D photoinitiators consisting of donor aromatic fragments (naphthalene, anthracene, phenanthrene, pyrene and perylene) and a strong acceptor tricyanoethylene group—aryltricyanoethylenes (ArTCNEs). Spectral, photophysical, and electrochemical characteristics of ArTCNEs are studied. One-photon (with LED@405 nm) and two-photon (λ = 780 nm, impulse duration of 100 fs) photopolymerization of PETA can be effectively initiated by ArTCNEs with the tertiary amine N,N-dimethylcyclohexylamine DMCHA and/or the iodonium salt diphenyliodonium chloride Iod. Based on results of experiments on photodegradation, photopolymerization and EPR spectroscopy, a photoinitiation mechanism of radical photopolymerization was proposed for two-component (AntTCNE/DMCHA) and three-component (AntTCNE/DMCHA/Iod) initiating systems. The composition containing PerTCNE/DMCHA as a photoinitiator demonstrated the best reactivity under two-photon nanolithography conditions: the polymerization threshold was 2 mW at a laser beam scanning speed of 100 μm/s, and the widest fabrication window of 11 mW was typical for it. As an example, 3D “cage” structures were fabricated using the AntTCNE-based composition, and the test structure resolution parameters, such as the minimum line width and the distance between lines of 80 and 400 nm, respectively, were achieved. MTT experiments with human dermal fibroblasts showed promising preliminary biocompatibility of the resulting polymers, which opens up possibilities for using the obtained materials in biological applications. Full article

The shift toward lightweight powertrain architectures necessitates a detailed characterization of polymer gears to verify their efficiency and durability. This study investigated the effectiveness of non-contact structured-light 3D scanning for evaluating the surface topography and dimensional tolerance quality of polymer gears produced via distinct manufacturing technologies. A structured-light 3D scanner was used to capture dense point clouds (exceeding 6 million points) of gears produced by three methods: conventional hobbing (POM-C), Material Extrusion (MEX) with carbon fiber reinforcement, and Selective Laser Sintering (SLS). The manufactured parts were compared against the nominal Computer Aided Design (CAD) models to evaluate their geometrical deviations in accordance with DIN 3961 and surface roughness parameters per ISO 25178. The experimental results revealed a consistent ranking of manufacturing quality. The conventionally hobbed POM-C gear exhibited superior precision, achieving DIN quality grades of Q9–Q10 and the smoothest surface finish (S_a = 5.0 µm). Among additive manufacturing techniques, SLS-printed PA 12 showed intermediate quality (Q11, S_a = 12 µm), whereas MEX-printed PPS-CF exhibited significant deviations (exceeding Q12) and the highest surface irregularity (S_a = 25 µm) due to stair-stepping effects. These findings indicate that while additive manufacturing offers geometric flexibility, conventional hobbing retains a decisive advantage in dimensional precision. The optical scanning methodology demonstrated here constitutes an efficient metrological framework for gear quality control, with potential applications extending to the quality assurance of additively manufactured adaptive fixtures and assembly tooling, including automotive assembly operations. Full article

In this work, we demonstrate a functional and previously insufficiently explored route for converting cyclic olefin copolymer (COC) TOPAS^® thin films into antibacterial hybrid materials through a combination of solvent casting, plasma activation, noble-metal sputtering, and subsequent thermal or laser treatment. While COC is already well-known as a transparent, chemically resistant material for pharmaceutical and optical applications, its coupling with post-treated noble-metal nanostructures for antibacterial functionality has not been systematically described. The main contribution of this study lies in showing that COC can serve not only as a passive packaging substrate, but also as an active platform for the formation of biologically relevant surface nanostructures. Compared with previously reported metal/polymer systems, the present work provides clear evidence that noble-metal layers on COC undergo substantial structural evolution after thermal and excimer-laser treatment, resulting in regular nanoclustered morphologies. A particularly important finding is the detection of Au particle implantation below the COC surface during sputtering, as revealed by Rutherford backscattering spectrometry, which distinguishes this system from conventional surface-only metal coatings. Furthermore, we show that laser and thermal processing do not merely reshape the deposited layer, but significantly influence the final biological response of the material. Ag-based structures showed strong bactericidal behavior against both Gram-negative Escherichia coli and Gram-positive Staphylococcus aureus. The prepared samples were comprehensively characterized by AFM, DSC, RBS, SEM, and TGA, and their roughness and wettability were also evaluated, enabling direct correlation between physicochemical changes and antibacterial performance. These results introduce a new strategy for upgrading conventionally used pharmaceutical COC materials into multifunctional surfaces with added antibacterial value. Full article

Laser surface microtexturing has emerged as an effective approach for improving the performance of adhesive joints between dissimilar materials. In this study, the influence of laser-generated micrometric surface features on the mechanical behavior of hybrid adhesive joints was investigated for two material systems: structural steel bonded to polyamide (PA66) and structural steel bonded to technical ceramic (Al₂O₃). Single-lap joints were manufactured using a two-component epoxy adhesive with two nominal bond-line thicknesses (0.1 mm and 1.0 mm). Prior to bonding, selected surfaces were modified by ultrashort-pulse laser microtexturing, producing well-defined circular features with characteristic depths on the order of tens of micrometers. The resulting microstructures were characterized using optical and scanning electron microscopy, and their geometric parameters were quantified through profilometric measurements. Mechanical performance was evaluated under shear and bending loading conditions. The results demonstrate a substantial increase in joint strength for laser-microtextured surfaces compared with non-textured references for both material combinations. The effect of surface microtexturing was more pronounced than the influence of adhesive layer thickness within the investigated range. These findings confirm that laser-induced surface microtexturing is a versatile and application-oriented surface preparation method capable of enhancing the reliability of adhesive bonding in hybrid metal–polymer and metal–ceramic assemblies. Full article

In recent years, two-dimensional (2D) materials have attracted growing attention for their application in chemoresistive gas sensors. Among these materials, graphene stands out due to its exceptional electrical, mechanical, and chemical properties. A simple and low-cost method for producing graphene involves the use of a laser to induce its formation on carbon-rich substrates, such as polyimides. This technique, first introduced in 2014, has been successfully applied in the fabrication of various types of sensors, including pressure sensors, temperature sensors, biosensors, and gas sensors. For chemoresistive gas sensors, laser-induced graphene (LIG) has been used either as an electrode or as part of the nanocomposite forming the active sensing layer. Moreover, this technology has allowed the use of heating elements. Sensing performance, including sensitivity and selectivity, can be tailored by incorporating different materials into the nanocomposite, such as metallic nanoparticles, metal oxides, or conductive polymers. These modifications can be implemented using low-cost and scalable fabrication methods, making this approach highly suitable for the development of affordable and efficient gas sensors. In this contribution, we present a comprehensive overview of the contributions, reported from the proposal of LIG technology in 2014 to 2025, about the use of this fabrication process in the development of chemoresistive gas sensors. Full article

We report on laser fusion research with nanotechnology-improved targets embedded in special polymers. The results of the last three years are reviewed here, including laser matter interaction craters, laser infrared breakdown spectroscopy, and Raman spectroscopy results, as well as a selected Thomson parabola image showing protons accelerated up to 300 keV. In this paper, we focus on proton acceleration and plasmonic enhancement mechanisms rather than on the direct demonstration of sustained fusion reactions. Full article

Metal–polymer hybrid joints are gaining importance as they combine high structural rigidity with a low weight. Additive manufacturing processes such as the laser powder bed fusion process (L-PBF) enable the production of complex metallic lattice structures that allow for form-fitting force transmission between the metal and polymer as mechanical interlock elements. In this work, metal–polymer hybrid compounds with additively manufactured transition zones are systematically investigated and mechanically evaluated. Three different lattice geometries (z4A, z8A, z8V) were fabricated from maraging steel (1.2709) using L-PBF and then hybridised with injection moulding using polypropylene (PP C7069-100NA). Mechanical characterisation was performed by tensile tests according to DIN EN ISO 527, in combination with statistical analyses and an analytical serial three-spring model to determine the homogenised elasticity modulus of the transition zone. The results show significant geometry-related differences in tensile strength, maximum force, and effective stiffness. The A-shaped transition zone geometry (z4A) achieves the highest mechanical performance and up to 82% of the tensile strength of the pure polymer, while the V-shaped transition zone geometry (z8V) has significantly lower load-bearing capacities. Variance analysis shows a dominant geometric influence with effect strength of η² ≈ 0.99. The analytically predicted stiffness values match the experimental results within 5–10%. This work demonstrates a reproducible, simulation-sparse approach to the analysis and design of metal–polymer hybrid connections. Full article

Additive manufacturing (AM) has rapidly evolved from a prototyping tool into an effective method for producing end-use components, thanks to its ability to produce complex, lightweight and customised parts. However, this technique requires a thorough understanding of the long-term behaviour and degradation mechanisms of components, especially when polymers are involved in the printing process. Unlike polymer components manufactured using traditional methods, polymers produced through AM exhibit unique microstructures, anisotropies, and interfacial characteristics due to the layer-by-layer fabrication process. These features can affect how these materials respond to thermal, mechanical and environmental stresses over time. Furthermore, technology-specific processing parameters directly govern porosity distribution, crystallinity evolution, interlayer bonding quality, and residual stress development, all of which are key factors for ensuring long-term performance. This review aims to support researchers in the development of durable additively manufactured polymer components by systematically analysing polymer degradation mechanisms, accelerated ageing and lifetime prediction methodologies. Following a PRISMA-based screening process, approximately 160 international standards relevant to polymer durability in additive manufacturing were selected from an initial corpus of about 620 documents for in-depth analysis. Processing–structure–property relationships specific to the AM processing of polymers, including the commonly used FFF (fused filament fabrication), SLA (stereolithography) and SLS (selective laser sintering), are examined in relation to crucial aspects for long-term structural integrity and degradation behaviour. Finally, limitations within the current normative framework are identified, emphasising the absence of process-aware durability assessment protocols and the need for dedicated standards tailored to additively manufactured polymer components. Full article

The drive systems of new energy vehicles, which employ high-speed motors and low-viscosity lubricants, often subject motor bearings to high-temperature and oil-starved conditions. This can lead to the deformation of polymer bearing cages, resulting in abnormal vibration and noise. In this study, polyimide/molybdenum disulfide (PI/MoS₂) composites were prepared, and their thermal stability was characterized using a dynamic mechanical analysis (DMA). High-temperature friction and wear tests against ceramic balls were conducted on a multifunctional tribometer. The wear behavior and surface element distribution were examined by laser confocal microscopy (LCSM), scanning electron microscopy (SEM), and energy-dispersive spectroscopy (EDS). Results indicate that the PI-MoS₂ composites effectively mitigate surface contact deformation with rising temperatures, reducing the wear loss by around 30% compared to pure PI. This improvement is attributed to the enhanced heat resistance from MoS₂ and the formation of a lubricating film during friction. The findings provide guidance for selecting and designing composite materials for high-speed bearing cages. Full article

Asbestos-containing materials (ACMs) are among the most common types of hazardous building materials. Usually, ACMs are identified by laboratory methods, which can slow down and complicate the processes of demolition and refurbishment of old buildings. The hypothesis applied in this study is that ACMs, both in friable and non-friable forms, can be reliably identified in situ using a handheld Raman spectrometer (HHRS). A HHRS equipped with two temperature-controlled diode lasers (785 nm and 852 nm) was used. Two groups of ACMs were examined: one, consisting of ACMs with a known type of asbestos, previously determined by standardised tests used for the HHRS method’s validation, and the second, consisting of presumed ACMs, where HHRS was used for the identification of asbestos. Additional testing according to ISO 22262-1 was applied. The impact of several factors on the asbestos identification was evaluated. The results confirm that the identification by HHRS of all main types of asbestos minerals is possible with a certain level of probability, regardless of whether the fibres are in an unbound form (fabrics, ropes, wools) or bound within cementitious or polymer composites. Some processing (scaling, smoothing) of the reference spectra should be applied to increase the percentage of asbestos minerals’ identification. In conclusion, it has been proven that the majority of ACM in buildings may be identified in situ by HHRS in a rapid manner, thus accelerating the pre-demolition/pre-renovation audit (PDA/PRA), avoiding risks to demolition/refurbishment workers’ health due to asbestos unawareness, as well as preventing the contamination of other CDW and environmental pollution. Full article

We describe the formation of LIPSS by fs laser irradiation on polished titanium or steel samples, from which polymer replicas can be produced. The irradiation of inclined samples allows a variation in the periodicity of the LIPSS in a range between about 500 and 1000 nm, depending on the angle of incidence and the orientation of the laser polarization relative to the plane of incidence, either parallel (p-polarization) or perpendicular (s-polarization). For p-polarization, a second larger-size LIPSS feature with periodicities between about 1300 and 2200 nm is observed at medium angles. LIPSS lines are oriented perpendicular to the light polarization, except for s-polarization on steel samples, where a rotation of up to 35° is observed. In a two-step process, the LIPSS are replicated in polymers. We investigate the attachment of Schwann cells and fibroblasts seeded thereon, which show no direct dependence on the variation in the LIPSS periodicities. Full article

Matrix-assisted laser desorption/ionization time-of-flight mass spectrometry (MALDI-TOF MS) is a powerful technique for polymer identification because it can ionize intact macromolecules with large molecular weights (>100 kDa) and detect them over a theoretically unlimited mass range. However, limited mass resolution, accuracy, and sensitivity in the high-mass region restrict detailed structural characterization of polymers. Depolymerization into smaller fragments using established chemistry, such as transesterification, provides a versatile alternative approach. The resulting characteristic fragments (<3 kDa) are polymer-specific and enable both polymer identification and detailed structural analysis, benefiting from the higher mass accuracy and sensitivity in the low-mass range and allowing MS/MS-based identification. To establish general sample-preparation conditions, this study systematically investigated the effects of transesterification of biodegradable polyesters using MeO⁻/MeOH, EtO⁻/EtOH, and t-BuO⁻/t-BuOH on subsequent MALDI-TOF MS analysis. Among the reagents examined, EtO⁻/EtOH combined with THAP/THF matrix treatment was found to be the most efficient, enabling rapid polyester analysis by MALDI-TOF MS within 10 min when the reaction time and reagent concentration were carefully controlled within an optimal window. Full article

Microplastics (MPs) have emerged as a growing environmental and food safety concern, with their presence widely reported in aquatic organisms and seafood. However, their occurrence in traditionally processed and fermented fish products remains unexplored. This study provides the first evidence of MP contamination in ethnic fermented fish products of Northeast India, namely Ngari, Hentak, and Shidal. MPs were analyzed for abundance, size distribution, morphology, color, and polymer composition using microscopic examination and Laser Raman Spectroscopy. The average MP abundance was 16.50 ± 5.18 MPs/g in Ngari, 15.73 ± 4.83 MPs/g in Shidal, and 20.50 ± 3.00 MPs/g in Hentak. Fibers and fragments were the dominant morphotypes across all products, with transparent and black particles occurring most frequently. Polymer characterization revealed polyethylene (PE) and polypropylene (PP) as the predominant polymers, followed by polyamide (PA), polyvinyl chloride (PVC), and polystyrene (PS). Size distribution analysis showed that MPs in the 101–300 µm range were most abundant in Ngari and Shidal, whereas smaller MPs (<50 µm) predominated in Hentak. The use of whole fish, including the gastrointestinal tract and gills, primary sites for MP accumulation, along with non-standardized fermentation practices and atmospheric deposition during retail, likely contributes to contamination. These findings highlight an overlooked route of human exposure to MPs through traditional fermented foods and underscore the need for improved processing practices and mitigation strategies to safeguard food safety and sustainability. Full article

Maintaining consistent part quality remains a critical challenge in industrial additive manufacturing, particularly in laser-based powder bed fusion of polymers (PBF-LB/P), where crystallization-driven thermal instabilities, governed by isothermal crystallization within a narrow sintering window, precipitate defects such as curling, warping, and delamination. In contrast to metal-based systems dominated by melt-pool hydrodynamics, polymer PBF-LB/P requires monitoring strategies capable of resolving subtle spatio-temporal thermal deviations under realistic industrial operating conditions. Although machine learning, particularly convolutional neural networks (CNNs), has demonstrated efficacy in defect detection, a structured evaluation of heterogeneous modeling paradigms and their deployment feasibility in polymer PBF-LB/P remains limited. This study presents a systematic cross-paradigm assessment of unsupervised anomaly detection (autoencoders and generative adversarial networks), supervised CNN classifiers (VGG-16, ResNet50, and Xception), hybrid CNN-LSTM architectures, and physics-informed neural networks (PINNs) using 76,450 synchronized thermal and RGB images acquired from a commercial industrial system operating under closed control constraints. CNN-based models enable frame- and sequence-level defect classification, whereas the PINN component complements detection by providing physically consistent thermal-field regression. The results reveal quantifiable trade-offs between detection performance, temporal robustness, physical consistency, and algorithmic complexity. Pre-trained CNNs achieve up to 99.09% frame-level accuracy but impose a substantial computational burden for edge deployment. The PINN model attains an RMSE of approximately 27 K under quasi-isothermal process conditions, supporting trend-level thermal monitoring. A lightweight hybrid CNN achieves 99.7% validation accuracy with 1860 parameters and a CPU-benchmarked forward-pass inference time of 1.6 ms (excluding sensor acquisition latency). Collectively, this study establishes a rigorously benchmarked, scalable, and resource-efficient deep-learning framework tailored to crystallization-dominated polymer PBF-LB/P, providing a technically grounded basis for real-time industrial quality monitoring. Full article