Search Results (36)

This study systematically investigates the impact of hydrolytic degradation on the crystallization kinetics and morphology of poly(butylene succinate-co-adipate) (PBSA). Gel Permeation Chromatography (GPC) confirmed extensive chain scission, significantly reducing the polymer’s weight-average molecular weight (M_w from ~103,000 to ~16,000 g/mol) and broadening its polydispersity index (PDI from ~2 to 7 after 64 days). Differential scanning calorimetry (DSC) analysis revealed that hydrolytic degradation dramatically accelerated crystallization rates, reducing crystallization time roughly 10-fold (e.g., from ~3000 s to ~300 s), and crystallinity increased from 34% to 63%. Multiple melting peaks suggested the presence of lamellae with varying thicknesses, consistent with the Gibbs–Thomson equation. Isothermal crystallization kinetics were evaluated using the Avrami equation (with n ≈ 3), reciprocal half-time of crystallization, and a novel inflection point slope method, all confirming accelerated crystallization; for instance, the slope increased from 0.00517 to 0.05203. Polarized optical microscopy (POM) revealed evolving spherulite morphologies, including hexagonal and flower-like dendritic spherulites with diamond-shape ends, while wide-angle X-ray diffraction (WAXD) showed a crystallization range shift to higher temperatures (e.g., from 72–61 °C to 82–71 °C) and a 14% increase in crystallite diameter, aligning with increased melting point and lamellar thickness and overall increased crystallinity. Full article

This study investigates the impact of hydrolysis on the crystallization behavior of poly(butylene succinate-co-adipate) (PBSA), a biodegradable polyester. Hydrolysis was conducted in a controlled environment using phosphate-buffered saline at 70 °C to isolate the impact of hydrolytic degradation on the polymer’s properties. The consequent changes in molecular weight characteristics were tracked using gel permeation chromatography (GPC), revealing a decrease in both weight average molecular weight (M_w) and an increase in polydispersity index (PDI) as hydrolysis progressed. The thermal behavior of PBSA during hydrolysis was thoroughly investigated using differential scanning calorimetry (DSC), which demonstrated significant changes in melting temperature (T_m), glass transition temperature (T_g), and crystallinity (X). These changes in T_m and T_g suggest a change in copolymer composition, likely due to the greater susceptibility of the adipic acid unit to hydrolysis compared to the succinic acid unit. Furthermore, polarized optical microscopy (POM) was employed to observe the morphological evolution of PBSA, showing a transition from spherulitic structures in the early stages of hydrolysis to dendritic structures with prolonged hydrolysis time. The decrease in nucleation activity led to a reduction in the number of spherulites, which in turn allowed the remaining spherulites to grow larger. Full article

In this work, by-products from insect farming valorisation are proposed as filler in biocomposite production, with relevant biodegradation in compost and valuable thermal and mechanical properties. Thus, we report on the preparation, properties, and biodegradability in compost of composites based on Poly(butylene succinate-co-adipate) (PBSA) and Poly(3-hydroxybutyrate-3-hydroxyvalerate) (PHB-HV) (70/30% by weight as a polymeric matrix, with filler from insect exoskeleton (I) up to 15% by weight in the 85% by weight of polymeric matrix. The insect biomass was a by-product obtained from grinding the insect’s post-protein extraction dry exoskeleton. The composites were produced by melt extrusion and characterised in terms of processability, thermal stability, morphology, and mechanical properties to select formulations optimised for injection moulding processing. The optimised composites (PBSA/PHB-HV) with 15% by weight of filler were used to produce pots by injection moulding on an industrial scale extruder. Selected formulations were tested for biodegradability in compost, which evidenced the relevance of insect exoskeleton filler for meeting the requirements for the disintegration of rigid items. This paper presents a sustainable option for valorising the insect exoskeleton residue that remained after protein extraction for animal feed production and reducing the production cost of PBSA/PHB-HV-based composites without compromising the mechanical properties for application as rigid items in agriculture, all while promoting biodegradability in industrial compost. Full article

Plastics play a key role in every sector of the economy, being used in the manufacturing of products in the fields of health, food packaging, and agriculture. Their mismanagement poses a serious threat to ecosystems and, in general, to human life. For this reason, particular attention has been paid in the last decade to the use of biodegradable polymers (BPs) as an alternative to classic plastics. In this study, we aimed to identify bacterial strains able to colonize the surface of five BPs: poly(butylene succinate) (PBS), poly(butylene succinate-co-butylene adipate) (PBSA), poly(ε-caprolactone), (PCL), poly(3-hydroxybutyrate) (PHB), and poly(lactic acid) (PLA). For this experiment, mesocosms were designed ad hoc to mimic the conditions in which the polymers can be found in marine environments: i. suspended in the water column; ii. laying over gravel; and iii. under gravel. Four bacterial samples were taken (3, 4, 10, and 12 months from the start of the experiment) from five BPs incubated in the above-mentioned three conditions. Our results demonstrated that bacteria belonging to the Proteobacteria, Actinobacteria, Firmicutes, Bacillota, Bacteroidota, and Cyanobacteria phyla were the most frequent colonizers of the surfaces of the five polymers under analysis, and could be responsible for their degradation, resulting in the evolution of strategies to degrade plastics through the secretion of specific enzymes. Full article

The depletion of fossil fuels and environmental concerns have driven the development of sustainable materials, including bio-based and biodegradable plastics, as alternatives to conventional plastics. Although these plastics aid in waste management and climate change mitigation, their vulnerability to oxidative degradation impacts their longevity, durability, and performance. Natural antioxidants such as tocopherols, flavonoids, and tannins, extracted from plants or agri-food waste, present a sustainable alternative to synthetic stabilizers by enhancing the oxidative thermal stability of polymers like poly(lactic acid) (PLA), poly(butylene succinate) (PBS), poly(butylene succinate-adipate) (PBSA), poly(butylene adipate-co-terephthalate) (PBAT), poly(hydroxyalkanoate) (PHA), and starch-based materials. This review highlights recent advances in bio-based plastics stabilized with natural antioxidants, their mechanisms of action, and their role in improving material properties for applications like packaging. Additionally, it explores their impact on recycling processes, advancements in composite production techniques, and future research directions. Bioplastics can achieve enhanced performance, reduce waste, and support a circular economy by incorporating natural antioxidants. Full article

The study investigated the effect of Vinnex^® (vinyl acetate polymer) and Joncryl^® (epoxy-based copolymer) as compatibilizers on the mechanical properties of thermoplastic starch (TPS) and polybutylene adipate-co-terephthalate (PBAT) and polybutylene succinate-co-adipate (PBSA) films. Due to TPS’s hydrophilicity and brittleness, blending it with biodegradable polyesters like PBAT enhances its properties but may introduce compatibility challenges. This research evaluated three formulations (TPS/PBAT with Vinnex, TPS/PBAT with Joncryl, and TPS/PBAT with both additives) along with the inclusion of a polybutadiene succinate-co-adipate (PBSA) matrix to further improve performance. Mechanical testing (tensile strength, elongation at break, Young’s modulus) reveals that Vinnex and Joncryl enhance plasticization and polymer compatibility, positively impacting TPS/PBAT’s mechanical properties. The introduction of the PBSA matrix further improves tensile strength and elongation. Scanning electron microscopy (SEM) confirms better additive dispersion and interfacial adhesion within the blend. Complementary analysis includes melt flow index, melt density, DSC, and TGA, providing a comprehensive understanding of how these additives optimize TPS/PBAT compounds for sustainable applications. Mechanically, the compatibilized blends showed improved performance: Vinnex mainly enhanced stiffness, Joncryl primarily improved elongation, and a synergistic effect was observed with their combination. Full article

In the present study, the adsorption of arsenic(V) and cadmium(II) onto microplastics from poly(butylene succinate-co-butylene adipate) (PBSA) and low-density polyethylene (LDPE) plastic mulch films was investigated through batch experiment. The surface morphology and elemental composition of soil and microplastics were analyzed with scanning electron microscopy equipped with energy-dispersive X-ray spectroscopy (SEM-EDX) and Fourier-transform infrared (FTIR) spectroscopy. The results show that the adsorption of As(V) and Cd(II) on microplastics led to surfaces with coarseness and more cracks, and many small particles. Under the conditions added with 100 pieces of microplastic, PBSA enhanced the adsorption capacity of As(V) (from 0.43 to 0.49 mg/g), and LDPE increased the adsorption of Cd(II) (from 0.174 to 0.176 mg/g) due to the “superimposed effect” caused by hydrogen bonds. Conversely, LDPE reduced the adsorption of As(V) (from 0.44 to 0.40 mg/g) due to a “dilution effect” of PE. Particularly, PBSA exhibited an insignificant effect on the adsorption of Cd(II) in soil during the present study. Overall, our findings provide new insights into the impacts of microplastics on the fate and behavior of heavy metals in the soil system. Full article

Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) is a very promising biodegradable copolyester of high interest in food packaging. Its inherent brittleness and narrow processing window make it necessary to blend it with flexible biopolyesters, such as poly(butylene succinate-co-adipate) (PBSA). However, the resultant biopolyester blends are thermodynamically immiscible, which impairs their performance and limits their applications. This study is the first to explore the use of poly(butylene succinate-co-adipate) grafted with maleic anhydride (PBS-g-MAH) as a novel reactive additive to compatibilize PHBV/PBSA blends. The compatibilizer was prepared by a reactive melt-mixing process of PBSA and maleic anhydride (MAH) using dicumyl peroxide (DCP) as an organic radical initiator, achieving a grafting degree (G_d) of 5.4%. Biopolyester blend films were thereafter prepared via cast extrusion and their morphological, thermal, mechanical, and barrier properties were characterized. Compatibilization by PBSA-g-MAH was confirmed by observing an improved phase interaction and lower dispersed domain sizes in the blends with 15 wt% PBSA. These compatibilized PHBV/PBSA blends were thermally stable up to 285 °C, showed enhanced ductility and toughness, as well as providing an improved barrier against water and limonene vapors and oxygen. These findings suggest that the use of MAH-grafted biopolyesters can represent an effective strategy to improve the properties of biopolyester blends and open up new opportunities for the application of PHBV-based formulations for food packaging. Full article

Biodegradable and bio-based polymers, including polyhydroxyalkanoate (PHA), polylactic acid (PLA), and poly(butylene succinate-co-adipate) (PBSA), stand out as sustainable alternatives to traditional petroleum-based plastics for a wide range of consumer applications. Studying binary and ternary blends is essential to exploring the synergistic combinations and efficiencies of three distinct biopolyesters. A comprehensive evaluation of melt-extruded binary and ternary polymer blends of PHA, PLA, and PBSA was conducted. Scanning electron microscopy (SEM) analyses revealed a heterogeneous morphology characteristic of immiscible blends, with a predominant spherical inclusion morphology observed in the majority of the blends. An increased PBSA concentration led to an elevation in melt viscosity and elasticity across both ternary and binary blends. An increased PHA content reduced the viscosity, along with both storage and loss moduli in the blends. Moreover, a rise in PHA concentration within the blends led to increased crystallinity, albeit with a noticeable reduction in the crystallization temperature of PHA. PLA retained amorphous structure in the blends. The resultant bio-based blends manifested enhanced rheological and calorimetric traits, divergent from their pure polymer counterparts, highlighting the potential for optimizing material properties through strategic formulation adjustments. Full article

Biobased and biodegradable plastics have emerged as promising alternatives to conventional plastics offering the potential to reduce environmental impacts while promoting sustainability. This study focuses on the production of multilayer blown films with enhanced functional properties suitable for food packaging applications. Films were developed through co-extrusion in a three-layer film configuration, with Polybutylene Succinate (PBS) and Polybutylene Succinate Adipate (PBSA) as the external and internal layers, respectively. The functional layer consisted of Polyhydroxybutyrate (PHB) enhanced with nanoclays Cloisite^® 30B at varying weight ratios. Films were also processed by manipulating the extruder screw speed of the functional layer to investigate its impact on the functional properties. Rheology, mechanical strength, and barrier performance were characterised to establish correlations between processing conditions and functional layer blends (Cloisite^® 30B/PHB) on the properties of the resultant films. Rheological test results indicated that the system with 5% Cloisite^® had the best polymer/nanofiller matrix dispersion. Mechanical and permeability tests showed that by varying the process conditions (the alteration of the thickness of the functionalized layer) resulted in an improvement in mechanical and barrier properties. Furthermore, the addition of the nanofiller resulted in a stiffening of the film with a subsequent decrease in permeability to oxygen and water vapour. Full article

Genome mining of Streptomyces exfoliatus DSMZ 41693 has allowed us to identify four different lipase-encoding sequences, and one of them (SeLipC) has been successfully cloned and extracellularly expressed using Rhodococcus sp. T104 as a host. SeLipC was purified by one-step hydrophobic interaction chromatography. The enzyme is a monomeric protein of 27.6 kDa, which belongs to subfamily I.7 of lipolytic enzymes according to its phylogenetic analysis and biochemical characterization. The purified enzyme shows the highest activity at 60 °C and an optimum pH of 8.5, whereas thermal stability is significantly improved when protein concentration is increased, as confirmed by thermal deactivation kinetics, circular dichroism, and differential scanning calorimetry. Enzyme hydrolytic activity using p-nitrophenyl palmitate (pNPP) as substrate can be modulated by different water-miscible organic cosolvents, detergents, and metal ions. Likewise, kinetic parameters for pNPP are: K_M = 49.6 µM, k_cat = 57 s⁻¹, and k_cat/K_M = 1.15 × 10⁶ s⁻¹·M⁻¹. SeLipC is also able to hydrolyze olive oil and degrade several polyester-type polymers such as poly(butylene succinate) (PBS), poly(butylene succinate)-co-(butylene adipate) (PBSA), and poly(ε-caprolactone) (PCL). Moreover, SeLipC can catalyze the synthesis of different sugar fatty acid esters by transesterification using vinyl laurate as an acyl donor, demonstrating its interest in different biotechnological applications. Full article

Biopolymers obtained from renewable resources are an interesting alternative to conventional polymers obtained from fossil resources, as they are sustainable and environmentally friendly. Poly(lactic acid) (PLA) is a biodegradable aliphatic polyester produced from 100% renewable plant resources and plays a key role in the biopolymer market, and is experiencing ever-increasing use worldwide. Unfortunately, this biopolymer has some usage limitations when compared with traditional polymers; therefore, blending it with other biopolymers, such as poly(butylene succinate) (PBS), poly(butylene succinate-co-butylene adipate) (PBSA), poly(butylene adipate-co-butylene terephthalate) (PBAT) and different poly(hydroxyalkanoates) (PHA), is considered an interesting method to improve it significantly, customize its properties and extend the range of its applications. The following review highlights, in its first part, the physico-chemical and mechanical properties of PLA in comparison to the other biopolymers listed above, highlighting the various drawbacks of PLA. The second part of the review deals with recent developments, results, and perspectives in the field of PLA-based blends. Full article

The present study reports on the development by thermoforming of highly sustainable trays based on a bilayer structure composed of paper substrate and a film made of a blend of partially bio-based poly(butylene succinate) (PBS) and poly(butylene succinate-co-adipate) (PBSA). The incorporation of the renewable succinic acid derived biopolyester blend film slightly improved the thermal resistance and tensile strength of paper, whereas its flexural ductility and puncture resistance were notably enhanced. Furthermore, in terms of barrier properties, the incorporation of this biopolymer blend film reduced the water and aroma vapor permeances of paper by two orders of magnitude, while it endowed the paper structure with intermediate oxygen barrier properties. The resultant thermoformed bilayer trays were, thereafter, originally applied to preserve non-thermally treated Italian artisanal fresh pasta, “fusilli calabresi” type, which was stored under refrigeration conditions for 3 weeks. Shelf-life evaluation showed that the application of the PBS–PBSA film on the paper substrate delayed color changes and mold growth for 1 week, as well as reduced drying of fresh pasta, resulting in acceptable physicochemical quality parameters within 9 days of storage. Lastly, overall migration studies performed with two food simulants demonstrated that the newly developed paper/PBS–PBSA trays are safe since these successfully comply with current legislation on plastic materials and articles intended to come into contact with food. Full article

The present work focused on the development and characterization of biocomposites based on a fully bio-based polyester, poly(butylene succinate-co-butylene adipate) (PBSA), and wheat bran derived by flour milling. PBSA-bran composites containing 5, 10, 15, and 20 wt.% of wheat bran were produced via melt extrusion and processed by injection molding. Their thermal, rheological, morphological, and tensile properties were investigated. In addition, a biodegradation test in a natural marine environment was conducted on composite dog-bones to assess the capacity of the used filler to increase the PBSA biodegradation rate. The composites maintained similar melt processability and mechanical properties to virgin PBSA with up to 15 wt.% bran content. This result was also supported by morphological investigation, which showed good filler dispersion within the polymer matrix at low-mid bran content, whereas poor polymer-filler dispersion occurred at higher concentrations. Furthermore, the biodegradation tests showed bran’s capacity to improve the PBSA biodegradation rate, probably due to the hygroscopic bran swelling, which induced the fragmentation of the dog-bone with a consequent increase in the polymeric matrix–seawater interfacial area, accelerating the degradation mechanisms. These results encourage the use of wheat bran, an abundant and low-cost agri-food by-product, as a filler in PBSA-based composites to develop products with good processability, mechanical properties, and controlled biodegradability in marine environments. Full article

Due to the occurrence of plastic impaction in ruminants and its deleterious effects on health and production, it is necessary to determine the suitability of biodegradable polymers to replace polyethylene-based agricultural plastics, such as hay netting. The objectives of this study were to evaluate the clearance of a polyhydroxyalkanoate (PHA) and poly(butylene succinate-co-adipate) (PBSA) melt-blend polymer from the rumen when fed to cattle and subsequent animal health. Twelve Holstein bull calves were dosed with an encapsulated 13.6 g of PBSA:PHA (Blend), 13.6 g of low-density polyethylene (LDPE), or four empty gelatin capsules (Control) for 30 d. The feed intake, body weight, and body temperature were evaluated, and hemograms were run on d 0 and d 30. On d 31, calves were euthanized to evaluate gross rumen measurements and pathology, papillae length, and polymer residues in rumen contents. No calves presented any signs related to plastic impaction. The feed intake; body weight; rectal temperature; hematological parameters; gross rumen measurements and pathology; and rumen pH and temperature were not affected by treatments. Calves dosed with LDPE had 27 g of undegraded polymer retained in the rumen while Blend calves had only 2 g of fragmented polymers that were 10% of their original size. Agricultural plastics developed from PBSA:PHA may be a suitable alternative to LDPE-based products in the case of animal ingestion and may reduce the incidence of plastic impaction. Full article