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38 pages, 6401 KB  
Review
Silicon Nanostructures for Hydrogen Generation and Storage
by Gauhar Mussabek, Gulmira Yar-Mukhamedova, Sagi Orazbayev, Valeriy Skryshevsky and Vladimir Lysenko
Nanomaterials 2025, 15(19), 1531; https://doi.org/10.3390/nano15191531 - 7 Oct 2025
Viewed by 269
Abstract
Today, hydrogen is already widely regarded as up-and-coming source of energy. It is essential to meet energy needs while reducing environmental pollution, since it has a high energy capacity and does not emit carbon oxide when burned. However, for the widespread application of [...] Read more.
Today, hydrogen is already widely regarded as up-and-coming source of energy. It is essential to meet energy needs while reducing environmental pollution, since it has a high energy capacity and does not emit carbon oxide when burned. However, for the widespread application of hydrogen energy, it is necessary to search new technical solutions for both its production and storage. A promising effective and cost-efficient method of hydrogen generation and storage can be the use of solid materials, including nanomaterials in which chemical or physical adsorption of hydrogen occurs. Focusing on the recommendations of the DOE, the search is underway for materials with high gravimetric capacity more than 6.5% wt% and in which sorption and release of hydrogen occurs at temperatures from −20 to +100 °C and normal pressure. This review aims to summarize research on hydrogen generation and storage using silicon nanostructures and silicon composites. Hydrogen generation has been observed in Si nanoparticles, porous Si, and Si nanowires. Regardless of their size and surface chemistry, the silicon nanocrystals interact with water/alcohol solutions, resulting in their complete oxidation, the hydrolysis of water, and the generation of hydrogen. In addition, porous Si nanostructures exhibit a large internal specific surface area covered by SiHx bonds. A key advantage of porous Si nanostructures is their ability to release molecular hydrogen through the thermal decomposition of SiHx groups or in interaction with water/alkali. The review also covers simulations and theoretical modeling of H2 generation and storage in silicon nanostructures. Using hydrogen with fuel cells could replace Li-ion batteries in drones and mobile gadgets as more efficient. Finally, some recent applications, including the potential use of Si-based agents as hydrogen sources to address issues associated with new approaches for antioxidative therapy. Hydrogen acts as a powerful antioxidant, specifically targeting harmful ROS such as hydroxyl radicals. Antioxidant therapy using hydrogen (often termed hydrogen medicine) has shown promise in alleviating the pathology of various diseases, including brain ischemia–reperfusion injury, Parkinson’s disease, and hepatitis. Full article
(This article belongs to the Section Nanocomposite Materials)
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19 pages, 6432 KB  
Article
Storage and Production Aspects of Reservoir Fluids in Sedimentary Core Rocks
by Jumana Sharanik, Ernestos Sarris and Constantinos Hadjistassou
Geosciences 2025, 15(10), 386; https://doi.org/10.3390/geosciences15100386 - 3 Oct 2025
Viewed by 261
Abstract
Understanding the fluid storage and production mechanisms in sedimentary rocks is vital for optimising natural gas extraction and subsurface resource management. This study applies high-resolution X-ray computed tomography (≈15 μm) to digitise rock samples from onshore Cyprus, producing digital rock models from DICOM [...] Read more.
Understanding the fluid storage and production mechanisms in sedimentary rocks is vital for optimising natural gas extraction and subsurface resource management. This study applies high-resolution X-ray computed tomography (≈15 μm) to digitise rock samples from onshore Cyprus, producing digital rock models from DICOM images. The workflow, including digitisation, numerical simulation of natural gas flow, and experimental validation, demonstrates strong agreement between digital and laboratory-measured porosity, confirming the methods’ reliability. Synthetic sand packs generated via particle-based modelling provide further insight into the gas storage mechanisms. A linear porosity–permeability relationship was observed, with porosity increasing from 0 to 35% and permeability from 0 to 3.34 mD. Permeability proved critical for production, as a rise from 1.5 to 3 mD nearly doubled the gas flow rate (14 to 30 fm3/s). Grain morphology also influenced gas storage. Increasing roundness enhanced porosity from 0.30 to 0.41, boosting stored gas volume by 47.6% to 42 fm3. Although based on Cyprus retrieved samples, the methodology is applicable to sedimentary formations elsewhere. The findings have implications for enhanced oil recovery, CO2 sequestration, hydrogen storage, and groundwater extraction. This work highlights digital rock physics as a scalable technology for investigating transport behaviour in porous media and improving characterisation of complex sedimentary reservoirs. Full article
(This article belongs to the Special Issue Advancements in Geological Fluid Flow and Mechanical Properties)
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24 pages, 2206 KB  
Article
Energy Management in an Insular Region with Renewable Energy Sources and Hydrogen: The Case of Graciosa, Azores
by Luís Azevedo, Susana Silva, António Vilanova and Erika Laranjeira
Energies 2025, 18(19), 5196; https://doi.org/10.3390/en18195196 - 30 Sep 2025
Viewed by 265
Abstract
Insular regions face unique energy management challenges due to physical isolation. Graciosa (Azores) has high renewable energy sources (RES) potential, theoretically enabling a 100% green system. However, RES intermittency combined with the lack of energy storage solutions reduces renewable penetration and raises curtailment. [...] Read more.
Insular regions face unique energy management challenges due to physical isolation. Graciosa (Azores) has high renewable energy sources (RES) potential, theoretically enabling a 100% green system. However, RES intermittency combined with the lack of energy storage solutions reduces renewable penetration and raises curtailment. This article studies the technical and economic feasibility of producing green hydrogen from curtailment energy in Graciosa through two distinct case studies. Case Study 1 targets maximum renewable penetration with green hydrogen serving as chemical storage, converted back to electricity via fuel cells during RES shortages. Case Study 2 focuses on maximum profitability, where produced gases are sold to monetize curtailment, without additional electricity production. Levelized Cost of Hydrogen (LCOH) values of €3.06/kgH2 and €2.68/kgH2, respectively, and Internal Rate of Return (IRR) values of 3.7% and 17.1% were obtained for Case Studies 1 and 2, with payback periods of 15.2 and 6.1 years. Hence, only Case Study 2 is economically viable, but it does not allow increasing the renewable share in the energy mix. Sensitivity analysis for Case Study 1 shows that overall efficiency and CAPEX are the main factors affecting viability, highlighting the need for technological advances and economies of scale, as well as the importance of public funding to promote projects like this. Full article
(This article belongs to the Special Issue Environmental Sustainability and Energy Economy: 2nd Edition)
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19 pages, 3900 KB  
Article
Industrial Sustainable Decrystallizing Formulation to Enhance Dissolution of Candesartan Cilexetil: Overcoming Limitations of Traditional Solid Dispersion Approaches
by Mohamed A. Ibrahim, Abdelrahman Y. Sherif and Doaa Hasan Alshora
Pharmaceutics 2025, 17(9), 1214; https://doi.org/10.3390/pharmaceutics17091214 - 17 Sep 2025
Viewed by 494
Abstract
Background/Objectives: Conventional solid dispersion methods face significant industrial limitations, including thermal degradation, residual organic solvents, and complex preparation processes. This study presents a novel decrystallizing formulation using poloxamer and propylene glycol that remains solid during storage but liquefies at physiological temperature (37 [...] Read more.
Background/Objectives: Conventional solid dispersion methods face significant industrial limitations, including thermal degradation, residual organic solvents, and complex preparation processes. This study presents a novel decrystallizing formulation using poloxamer and propylene glycol that remains solid during storage but liquefies at physiological temperature (37 °C). Methods: Decrystallizing formulations containing various poloxamer types (407 and 188) at different concentrations (5–25% w/w) were prepared and assessed for decrystallization temperature, decrystallization time, and drug solubility. The optimal formulation was further characterized using FTIR analysis, as well as in vitro liquefaction performance and dissolution studies. Finally, the industrial sustainability of the decrystallizing formulation was assessed against conventional methods. Results: Poloxamer 407 exhibited higher decrystallization temperature, longer decrystallization time, and superior solubilization capacity compared to Poloxamer 188. Maximum drug solubility (5.51 ± 0.08 mg/g) was achieved at 20% w/w of poloxamer 407 with a decrystallization temperature of 37 °C, and it took 216 s for decrystallization. FTIR spectroscopy confirmed hydrogen bonding interactions, which are responsible for temperature-dependent phase transitions. The decrystallizing formulation showed remarkable improvement in dissolution efficiency (80.6 ± 3.9%) compared to the raw drug (1.8 ± 0.8%), a physical mixture (11.1 ± 6.0%), and a marketed tablet (30.8 ± 2.2%). Conclusions: The current decrystallizing formulation offers a promising approach for improving the bioavailability of poorly water-soluble drugs and tackling the limitations of conventional methods. Moreover, it provides additional advantages in terms of industrial sustainability for continuous production compared to conventional approaches. Full article
(This article belongs to the Section Physical Pharmacy and Formulation)
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16 pages, 10427 KB  
Article
Comparative Analysis of Structural Characterisation and Gel Properties of Blended/Co-Precipitated Soy-Pea Dual-Protein
by Lu Wang, Xinyu Zhang, Xinhui Wang, Aiting Hui, Fengying Xie and Xia Wu
Foods 2025, 14(16), 2867; https://doi.org/10.3390/foods14162867 - 19 Aug 2025
Viewed by 515
Abstract
This study proposed a pH-driven co-precipitation strategy to overcome the limitations of traditional physical blending in functional improvement of a dual-protein system. The results demonstrated that, in comparison with the soy-pea blended protein (SPBP), the soy-pea co-precipitated protein (SPCP) showed a decrease in [...] Read more.
This study proposed a pH-driven co-precipitation strategy to overcome the limitations of traditional physical blending in functional improvement of a dual-protein system. The results demonstrated that, in comparison with the soy-pea blended protein (SPBP), the soy-pea co-precipitated protein (SPCP) showed a decrease in α-helix and β-sheet content, accompanied by in an increase in random coil structure. SPCP exhibited decreased fluorescence intensity, smaller particle size (from 392.2 to 176.1 nm) with increased absolute zeta-potential values (from −13.7 to −19.7 mV), reduced surface hydrophobicity (from 21,987.3 to 9744.8), and increased content of disulfide bonds. Structural optimization of SPCP significantly bolstered intermolecular interactions between SPI and PPI. Molecular docking simulations also validated the presence of abundant hydrophobic interactions and hydrogen bonds within in the blend system. These modifications significantly enhanced the solubility of SPCP (especially SPCP8.0). The rheological analysis further revealed that the storage modulus (G′) and loss modulus (G″) of SPCP8.0 were both higher than those of SPBP, while its tan δ was lower than that of SPBP, indicating synergistic interactions between proteins. These interactions contributed to the formation of a more stable three-dimensional network structure, thereby conferring it with superior gel properties. These findings provide theoretical foundations for improving the functional properties of plant-based dual-protein and their applications in plant-based meat production. Full article
(This article belongs to the Special Issue Advances in the Development of Proteins from Grains and Legumes)
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20 pages, 2737 KB  
Article
Development of Gelatin/Polyvinyl Alcohol Films Incorporated with Blueberry Extracts for Freshness Detection of Shrimp
by Bárbara Teixeira Gomes, Meirielly Jesus, Joana Santos, Clara Suprani Marques, Noé Mitterhofer Eiterer Ponce de Leon da Costa, Fernando Mata, Paulo Cesar Stringheta, Taila Veloso de Oliveira and Nilda de Fatima Ferreira Soares
Polymers 2025, 17(16), 2188; https://doi.org/10.3390/polym17162188 - 10 Aug 2025
Viewed by 701
Abstract
The objective of this study was to evaluate the physical, chemical, mechanical, thermal, and topological properties of polyvinyl alcohol (PVA) and gelatin (GL) films after incorporating three different fractions of blueberry extract: crude extract (EB, without purification), phenolic portion (EF), and concentrated anthocyanins [...] Read more.
The objective of this study was to evaluate the physical, chemical, mechanical, thermal, and topological properties of polyvinyl alcohol (PVA) and gelatin (GL) films after incorporating three different fractions of blueberry extract: crude extract (EB, without purification), phenolic portion (EF), and concentrated anthocyanins (EA). Additionally, the study aimed to analyze the efficiency of these colorimetric indicator films in monitoring the freshness quality of shrimp. The experiment followed a completely randomized design with one factor—different types of films—studied at six levels: film incorporated with crude blueberry extract (FB), film incorporated with phenolic extract (FF), and film incorporated with anthocyanin extract (FA), in addition to the control films: the plasticized blend containing glycerol, PVA, and GL (FC), the pristine gelatin film (FG), and the pristine PVA film (FPVA). To evaluate the colorimetric sensitivity of the indicators applied to shrimp, storage time was studied at two levels: T0 (before storage—on the day of collection) and T7 (after 7 days of storage at 6.5 ± 1 °C) for the FB and FA films. Regarding thermal properties, the degradation profile occurred in three stages, with the FC film being the most thermally stable. In terms of mechanical behavior, the isolated anthocyanin content increased the elasticity of FA, while the crude extract and other phenolic compounds contributed to the stiffness of FB (Young’s modulus, YM = 22.52) and FF (YM = 37.33). Structurally, the FC film exhibited a smooth and well-blended polymeric surface, whereas FF, FB, and FA displayed heterogeneous and discontinuous phases. The incorporation of blueberry extracts reduced water absorption, leading to decreased swelling and solubility. FF showed the lowest solubility (S = 16.14%), likely due to hydrogen bonding between phenolic compounds and the polymer matrix. Notably, FB demonstrated superior physical, chemical, and mechanical performance, as well as the highest thermal stability among the extract-containing films. It also showed a visible color change (from purple to green/brown) after 7 days of shrimp storage, corresponding with spoilage and pH values unsuitable for consumption. Both FA and FB effectively monitored shrimp freshness, offering a sustainable approach to quality assurance and food waste reduction. Among them, FB was the most practical for visual detection. Overall, these films demonstrated strong potential as pH-sensitive indicators for evaluating the freshness of shrimp. Full article
(This article belongs to the Section Polymer Membranes and Films)
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16 pages, 4106 KB  
Article
Optical Sensing Technologies for Cryo-Tank Composite Structural Element Analysis and Maintenance
by Monica Ciminello, Carmine Carandente Tartaglia and Pietro Caramuta
Appl. Sci. 2025, 15(15), 8748; https://doi.org/10.3390/app15158748 - 7 Aug 2025
Viewed by 499
Abstract
This article focuses on activities addressed in the European project hydrogen lightweight & innovative tank for zero-emission aircraft, H2ELIOS. The authors propose a preliminary approach oriented to the design of a structural health monitoring SHM system conceived for a cryo-tank liquid hydrogen storage [...] Read more.
This article focuses on activities addressed in the European project hydrogen lightweight & innovative tank for zero-emission aircraft, H2ELIOS. The authors propose a preliminary approach oriented to the design of a structural health monitoring SHM system conceived for a cryo-tank liquid hydrogen storage for medium range vehicles. The system was ideated to be installed on board and operating during service, to provide early detection and localization of potential damage, critical both in terms of safety and maintenance. The use of optical fibers for strain measurement is justified, on one hand, by the capability of pure silica fiber to prevent hydrogen darkening effects and, on the other hand, by the absence of metal components, which eliminates the risk of embrittlement. In detail, distributed and fiber Bragg grating FBG sensors designed for this specific application have demonstrated reliable monitoring capabilities, even after exposure to hydrogen and at cryogenic temperatures. Furthermore, another key contribution of this preliminary activity is the analysis of thermoplastic material faults by correlating damage characteristics with static and dynamic response. This is due to the fact that the investigated physics strongly depend on the nature of occurring damage. Achievements lie in the demonstrated ability to assess the health status of the reference composite structure, establishing the first steps for a future qualification of the proprietary system, made of commercial and original hardware and software. Full article
(This article belongs to the Special Issue Recent Advances in Optical Sensors)
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38 pages, 10941 KB  
Review
Recent Advances in Numerical Modeling of Aqueous Redox Flow Batteries
by Yongfu Liu and Yi He
Energies 2025, 18(15), 4170; https://doi.org/10.3390/en18154170 - 6 Aug 2025
Cited by 1 | Viewed by 1158
Abstract
Aqueous redox flow batteries (ARFBs) have attracted significant attention in the field of electrochemical energy storage due to their high intrinsic safety, low cost, and flexible system configuration. However, the advancement of this technology is still hindered by several critical challenges, including capacity [...] Read more.
Aqueous redox flow batteries (ARFBs) have attracted significant attention in the field of electrochemical energy storage due to their high intrinsic safety, low cost, and flexible system configuration. However, the advancement of this technology is still hindered by several critical challenges, including capacity decay, structural optimization, and the design and application of key materials as well as their performance within battery systems. Addressing these issues requires systematic theoretical foundations and scientific guidance. Numerical modeling has emerged as a powerful tool for investigating the complex physical and electrochemical processes within flow batteries across multiple spatial and temporal scales. It also enables predictive performance analysis and cost-effective optimization at both the component and system levels, thus accelerating research and development. This review provides a comprehensive overview of recent progress in the modeling of ARFBs. Taking the all-vanadium redox flow battery as a representative example, we summarize the key multiphysics phenomena involved and introduce corresponding multi-scale modeling strategies. Furthermore, specific modeling considerations are discussed for phase-change ARFBs, such as zinc-based ones involving solid–liquid phase transition, and hydrogen–bromine systems characterized by gas–liquid two-phase flow, highlighting their distinctive features compared to vanadium systems. Finally, this paper explores the major challenges and potential opportunities in the modeling of representative ARFB systems, aiming to provide theoretical guidance and technical support for the continued development and practical application of ARFB technology. Full article
(This article belongs to the Special Issue Advanced Energy Storage Technologies)
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16 pages, 3086 KB  
Article
Design and Optimization Strategy of a Net-Zero City Based on a Small Modular Reactor and Renewable Energy
by Jungin Choi and Junhee Hong
Energies 2025, 18(15), 4128; https://doi.org/10.3390/en18154128 - 4 Aug 2025
Cited by 1 | Viewed by 524
Abstract
This study proposes the SMR Smart Net-Zero City (SSNC) framework—a scalable model for achieving carbon neutrality by integrating Small Modular Reactors (SMRs), renewable energy sources, and sector coupling within a microgrid architecture. As deploying renewables alone would require economically and technically impractical energy [...] Read more.
This study proposes the SMR Smart Net-Zero City (SSNC) framework—a scalable model for achieving carbon neutrality by integrating Small Modular Reactors (SMRs), renewable energy sources, and sector coupling within a microgrid architecture. As deploying renewables alone would require economically and technically impractical energy storage systems, SMRs provide a reliable and flexible baseload power source. Sector coupling systems—such as hydrogen production and heat generation—enhance grid stability by absorbing surplus energy and supporting the decarbonization of non-electric sectors. The core contribution of this study lies in its real-time data emulation framework, which overcomes a critical limitation in the current energy landscape: the absence of operational data for future technologies such as SMRs and their coupled hydrogen production systems. As these technologies are still in the pre-commercial stage, direct physical integration and validation are not yet feasible. To address this, the researchers leveraged real-time data from an existing commercial microgrid, specifically focusing on the import of grid electricity during energy shortfalls and export during solar surpluses. These patterns were repurposed to simulate the real-time operational behavior of future SMRs (ProxySMR) and sector coupling loads. This physically grounded simulation approach enables high-fidelity approximation of unavailable technologies and introduces a novel methodology to characterize their dynamic response within operational contexts. A key element of the SSNC control logic is a day–night strategy: maximum SMR output and minimal hydrogen production at night, and minimal SMR output with maximum hydrogen production during the day—balancing supply and demand while maintaining high SMR utilization for economic efficiency. The SSNC testbed was validated through a seven-day continuous operation in Busan, demonstrating stable performance and approximately 75% SMR utilization, thereby supporting the feasibility of this proxy-based method. Importantly, to the best of our knowledge, this study represents the first publicly reported attempt to emulate the real-time dynamics of a net-zero city concept based on not-yet-commercial SMRs and sector coupling systems using live operational data. This simulation-based framework offers a forward-looking, data-driven pathway to inform the development and control of next-generation carbon-neutral energy systems. Full article
(This article belongs to the Section B4: Nuclear Energy)
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34 pages, 2842 KB  
Review
Systematic Analysis of the Hydrogen Value Chain from Production to Utilization
by Miguel Simão Coelho, Guilherme Gaspar, Elena Surra, Pedro Jorge Coelho and Ana Filipa Ferreira
Appl. Sci. 2025, 15(15), 8242; https://doi.org/10.3390/app15158242 - 24 Jul 2025
Viewed by 1146
Abstract
Hydrogen produced from renewable sources has the potential to tackle various energy challenges, from allowing cost-effective transportation of renewable energy from production to consumption regions to decarbonizing intensive energy consumption industries. Due to its application versatility and non-greenhouse gaseous emissions characteristics, it is [...] Read more.
Hydrogen produced from renewable sources has the potential to tackle various energy challenges, from allowing cost-effective transportation of renewable energy from production to consumption regions to decarbonizing intensive energy consumption industries. Due to its application versatility and non-greenhouse gaseous emissions characteristics, it is expected that hydrogen will play an important role in the decarbonization strategies set out for 2050. Currently, there are some barriers and challenges that need to be addressed to fully take advantage of the opportunities associated with hydrogen. The present work aims to characterize the state of the art of different hydrogen production, storage, transport, and distribution technologies, which compose the hydrogen value chain. Based on the information collected it was possible to conclude the following: (i) Electrolysis is the frontrunner to produce green hydrogen at a large scale (efficiency up to 80%) since some of the production technologies under this category have already achieved a commercially available state; (ii) in the storage phase, various technologies may be suitable based on specific conditions and purposes. Technologies of the physical-based type are the ones mostly used in real applications; (iii) transportation and distribution options should be viewed as complementary rather than competitive, as the most suitable option varies based on transportation distance and hydrogen quantity; and (iv) a single value chain configuration cannot be universally applied. Therefore, each case requires a comprehensive analysis of the entire value chain. Methodologies, like life cycle assessment, should be utilized to support the decision-making process. Full article
(This article belongs to the Special Issue The Present and the Future of Hydrogen Energy)
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20 pages, 3503 KB  
Article
Finite Element Analysis Framework for Structural Safety Evaluation of Type IV Hydrogen Storage Vessel
by Gunwoo Kim, Hyewon Kim, Hanmin Park, Kyuhwan Park, Sujin Yoon, Hansu Lee, Seokjin Lee, Jonglyul Kim, Gyehyoung Yoo, Younggil Youn and Hansang Kim
Hydrogen 2025, 6(3), 44; https://doi.org/10.3390/hydrogen6030044 - 2 Jul 2025
Viewed by 829
Abstract
Type IV composite overwrapped pressure vessels (COPVs) store hydrogen at pressures up to 70 MPa and must meet stringent safety standards through physical testing. However, full-scale burst, plug torque, axial compression, impact, and drop tests are time-consuming and costly. This study proposes a [...] Read more.
Type IV composite overwrapped pressure vessels (COPVs) store hydrogen at pressures up to 70 MPa and must meet stringent safety standards through physical testing. However, full-scale burst, plug torque, axial compression, impact, and drop tests are time-consuming and costly. This study proposes a unified finite element analysis (FEA) workflow that replicates these mandatory tests and predicts failure behavior without physical prototypes. Axisymmetric and three-dimensional solid models with reduced-integration elements were constructed for the polyamide liner, aluminum boss, and carbon/epoxy composite. Burst simulations showed that increasing the hoop-to-axial stiffness ratio shifts peak stress to the cylindrical region, promoting a longitudinal rupture—considered structurally safer. Plug torque and axial load simulations revealed critical stresses at the boss–composite interface, which can be reduced through neck boss shaping and layup optimization. A localized impact with a 25 mm sphere generated significantly higher stress than a larger 180 mm impactor under equal energy. Drop tests confirmed that 45° oblique drops cause the most severe dome stresses due to thin walls and the lack of hoop support. The proposed workflow enables early-stage structural validation, supports cost-effective design optimization, and accelerates the development of safe hydrogen storage systems for automotive and aerospace applications. Full article
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14 pages, 5796 KB  
Article
Investigation of Microstructure and Hydrogen Barrier Behavior in Epoxy Resin-Based Ceramic/Graphene Composite Coatings
by Nongzhao Mao, Heping Wang, Bin Liu, Hongbo Zhao, Lei Wang, Ayu Zhang, Jiarui Deng and Keren Zhang
Coatings 2025, 15(7), 764; https://doi.org/10.3390/coatings15070764 - 27 Jun 2025
Viewed by 783
Abstract
This study addresses the critical challenges of hydrogen permeation and embrittlement in metallic pipelines for hydrogen storage and transportation by developing an epoxy resin-based composite coating with enhanced hydrogen barrier properties. Using cold spray technology, the fabricated coatings with controlled 250–320 μm thicknesses [...] Read more.
This study addresses the critical challenges of hydrogen permeation and embrittlement in metallic pipelines for hydrogen storage and transportation by developing an epoxy resin-based composite coating with enhanced hydrogen barrier properties. Using cold spray technology, the fabricated coatings with controlled 250–320 μm thicknesses incorporating graphene/ceramic composite particles uniformly dispersed in the epoxy matrix. Microstructural characterization revealed dense morphology and excellent interfacial bonding. Electrochemical hydrogen charging tests demonstrated remarkable hydrogen permeation reduction, showing a strong positive correlation between coating thickness and barrier performance. The optimal 320 μm-thick coating achieved a hydrogen content of only 0.28 ± 0.09 ppm, representing an 89% reduction compared to that in uncoated substrates. The superior performance originates from the Al2O3/SiO2 networks providing physical barriers, graphene offering high-surface-area adsorption sites, and MgO chemically trapping hydrogen atoms. Post-charging analysis identified interfacial stress concentration and hydrogen-induced plasticization as primary causes of ceramic particle delamination. This work provides both fundamental insights and practical solutions for designing high-performance protective coatings in long-distance hydrogen pipelines. Full article
(This article belongs to the Special Issue Ceramic-Based Coatings for High-Performance Applications)
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20 pages, 11457 KB  
Article
Numerical Simulation of Dispersion and Ventilation of Hydrogen Clouds in Case of Leakage Inside a Large-Scale Industrial Building
by Khaled Yassin, Stephan Kelm and Ernst-Arndt Reinecke
Hydrogen 2025, 6(2), 40; https://doi.org/10.3390/hydrogen6020040 - 11 Jun 2025
Viewed by 1446
Abstract
As the attention to using hydrogen as a potential energy storage medium for power generation and mobility increases, hydrogen production, storage, and transportation safety should be considered. For instance, hydrogen’s extreme physical and chemical properties and the wide range of flammable concentrations raise [...] Read more.
As the attention to using hydrogen as a potential energy storage medium for power generation and mobility increases, hydrogen production, storage, and transportation safety should be considered. For instance, hydrogen’s extreme physical and chemical properties and the wide range of flammable concentrations raise many concerns about the current safety measures in processing other flammable gases. Hydrogen cloud accumulation in the case of leakage in confined spaces can lead to reaching the hydrogen lower flammability limit (LFL) within seconds if the hydrogen is not properly evacuated from the space. At Jülich Research Centre, hydrogen mixed with natural gas is foreseen to be used as a fuel for the central heating system of the campus. In this work, the release, dispersion, formation, and spread of the hydrogen cloud in the case of hydrogen leakage inside the central utility building of the campus are numerically simulated using the OpenFOAM-based containmentFOAM CFD codes. Additionally, different ventilation scenarios are simulated to investigate the behavior of the hydrogen cloud. The results show that locating exhaust openings close to the ceiling and the potential leakage source can be the most effective way to safely evacuate hydrogen from the building. Additionally, locating the exhaust outlets near the ceiling can decrease the combustible cloud volume by more than 25% compared to side openings far below the ceiling. Also, hydrogen concentrations can reach the LFL in case of improper forced ventilation after only 8 s, while it does not exceed 0.15% in the case of natural ventilation under certain conditions. The results of this work show the significant effect of locating exhaust outlets near the ceiling and the importance of natural ventilation to mitigate the effects of hydrogen leakage. The approach illustrated in this study can be used to study hydrogen dispersion in closed buildings in case of leakage and the proper design of the ventilation outlets for closed spaces with hydrogen systems. Full article
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15 pages, 15944 KB  
Article
Impact of Models of Thermodynamic Properties and Liquid–Gas Mass Transfer on CFD Simulation of Liquid Hydrogen Release
by Chenyu Lu, Jianfei Yang, Jian Yuan, Luoyi Feng, Wenbo Li, Cunman Zhang, Liming Cai and Jing Cao
Energies 2025, 18(12), 3052; https://doi.org/10.3390/en18123052 - 9 Jun 2025
Viewed by 641
Abstract
The safety performance of liquid hydrogen storage has a significant influence on its large-scale commercial application. Due to the complexity and costs of experimental investigation, computational fluid dynamics (CFD) simulations have been extensively applied to investigate the dynamic behaviors of liquid hydrogen release. [...] Read more.
The safety performance of liquid hydrogen storage has a significant influence on its large-scale commercial application. Due to the complexity and costs of experimental investigation, computational fluid dynamics (CFD) simulations have been extensively applied to investigate the dynamic behaviors of liquid hydrogen release. The involved physical and chemical models, such as models of species thermodynamic properties and liquid–gas mass transfer, play a major role for the entire CFD model performance. However, comprehensive investigations into their impacts remain insufficient. In this study, CFD models of liquid hydrogen release were developed by using two widely used commercial simulation tools, Fluent and FLACS, and validated against experimental data available in the literature. Comparisons of the model results reveal strong discrepancies in the prediction accuracy of temperature and hydrogen volume fraction between the two models. The impact of the models of thermodynamic properties and liquid–gas mass transfer on the prediction results was subsequently explored by incorporating the FLACS sub-models to Fluent and evaluating the resulting prediction differences in temperatures and hydrogen volume fractions. The results show that the models of thermodynamic properties and liquid–gas mass transfer used in FLACS underestimate the vertical rise height and the highest hydrogen volume fraction of the cloud. Sensitivity analyses on the parameters in these sub-models indicate that the specific heats of hydrogen and nitrogen, in conjunction with the mass flow rate and outflow density of the mass transfer model, have a significant influence on model prediction of temperature. Full article
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17 pages, 11603 KB  
Article
Numerical Simulation of Gas–Liquid Flow Field in PEM Water Electrolyzer
by Yusheng Zhang, Xiaoying Yuan, Sheng Yao, Hairui Yang and Cuiping Wang
Energies 2025, 18(11), 2773; https://doi.org/10.3390/en18112773 - 26 May 2025
Viewed by 1286
Abstract
Hydrogen is an excellent clean energy, and hydrogen production by electrolyzing water has become the preferred method. Due to its high electrolysis efficiency and great potential for energy conversion and storage, water electrolysis in a proton exchange membrane (PEM) electrolyzer has attracted considerable [...] Read more.
Hydrogen is an excellent clean energy, and hydrogen production by electrolyzing water has become the preferred method. Due to its high electrolysis efficiency and great potential for energy conversion and storage, water electrolysis in a proton exchange membrane (PEM) electrolyzer has attracted considerable attention. In order to explore the factors affecting the internal resistance of PEM water electrolyzers and optimize them, a three-dimensional steady-state model of PEM water electrolyzers coupled with a porous media physical field was established. First, the flow fields in multi-channel and single-channel electrolyzers were designed and comparably simulated. It was found that both flow field configuration and flow modes affected the mass transfer and current distribution. The multi-channel parallel flow field had the lowest flow pressure drop and uniform flow field, which is beneficial to efficient catalytic electrolysis. Secondly, the simulation results of mass transfer in the PEM cell were highly consistent with the reference experimental data, and the increased reference exchange current density (i0) can improve the oxygen/hydrogen production performance of the cell. These findings are helpful in optimizing the design of the PEM water electrolyzer. Full article
(This article belongs to the Special Issue Catalytic Hydrogen Production and Hydrogen Energy Utilization)
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