Search Results (697)

This pilot study investigated an automated pilot plant for removing microplastics (MPs) from industrial wastewater that are generated during packaging production. MP removal is based on organosilane-induced agglomeration-fixation (clump & skim technology) followed by separation. The wastewater had high MP loads (1725 ± 377 mg/L; 673 ± 183 million particles/L) and an average COD of 7570 ± 1339 mg/L. Over 25 continuous test runs, the system achieved consistent performance, removing an average of 97.4% of MPs by mass and 99.1% by particle count, while reducing the COD by 78.8%. Projected over a year, this equates to preventing 1.7 tons of MPs and 6 tons of COD from entering the sewage system. Turbidity and photometric TSS measurements proved useful for process control. The approach supports water reuse—with water savings up to 80%—and allows recovery of agglomerates for recycling and reuse. Targeting pollutant removal upstream at the source provides multiple financial and environmental benefits, including lower overall energy demands, higher removal efficiencies, and process water reuse. This provides financial and environmental incentives for industries to implement sustainable solutions for pollutants and microplastic removal. Full article

Per- and polyfluoroalkyl substances (PFAS) are synthetically produced chemicals that are causing a major One Health crisis. These “forever chemicals” are widely distributed globally in air, water, and soil, and because they are highly mobile and extremely difficult to degrade in the environment. They cause additional health concerns in a circular bioeconomy and food system that recycles and reuses by-products and numerous types of waste materials. Uptake of PFAS by plants and food-producing animals ultimately leads to the consumption of PFAS-contaminated food that is associated with numerous adverse health and developmental effects in humans. Contaminated meat, milk, and eggs are some of the main sources of human PFAS exposure. Although there is no safe level of PFAS exposure, maximum tolerable PFAS consumption guidelines have been established for some countries. However, there is no international PFAS monitoring system, and there are no standardized international guidelines and mechanisms to prevent the consumption of PFAS-contaminated foods. Urgent action is needed to stop PFAS production except for critical uses, implementing effective water-purification treatments, preventing spreading sewage sludge on land and pastures used to produce food, and requiring marketers and manufacturers to use packaging that is free of PFAS. Full article

Due to increasing environmental concerns and the constant development of the bottling industry, research into the environmental impact of beverage packaging processes is crucial. The aim of this article is to determine the environmental impact, in selected aspects, of automated beverage bottling and packaging processes using life cycle analysis (LCA). The analysis covers key process stages, such as filling, packaging and internal transport, in the context of raw material consumption, but also energy and waste generation. This work focuses primarily on the impact of changing the raw material used for bottle and shrink film production on the environmental impact of the studied technical facility within the adopted system boundaries and on analyzing scenarios for the management of these post-consumer materials. This research has shown that the stage associated with the greatest negative environmental impact is the shrinking of the film around the bottles. Furthermore, it has been demonstrated that recycling plastic film and bottle waste is a more environmentally friendly solution than landfill disposal. The analysis shows that using recycled materials in the tested production line allows for the reduction of harmful emissions and a reduction in the overall environmental footprint of the tested system. Full article

The burgeoning crisis of plastic waste accumulation necessitates innovative approaches towards sustainable packaging solutions. Polylactic acid (PLA), a leading biopolymer, emerges as a promising candidate in this realm, especially for environmentally friendly packaging. PLA is renowned for its compostable properties, offering a strategic avenue to mitigate plastic waste. However, its dependency on specific industrial composting conditions, characterized by elevated temperatures, humidity, and thermophilic microbes, limits its utility for household composting. This study aims to bridge the research gap in PLA’s recyclability and explore its feasibility in mechanical recycling processes. The research focuses on assessing the mechanical characteristics of PLA and PLA-based composites post-recycling. Specifically, we examined the effects of two extrusion methods—conical and parallel—on PLA and its composites containing 20 wt.% basalt fibers (BF). The recycling process encompassed repeated cycles of hot melt extrusion (HME), followed by mechanical grinding to produce granules. These granules were then subjected to injection moulding (IM) after 1, 3 and 5 recycling cycles. The tensile properties of the resulting IM-produced bars provided insights into the material’s durability and stability. The findings reveal that both PLA and PLA/BF composites retain their mechanical integrity through up to 5 cycles of mechanical recycling. This resilience underscores PLA’s potential for integration into existing recycling streams, addressing the dual challenges of environmental sustainability and waste management. The study contributes to the broader understanding of PLA’s lifecycle and opens new possibilities for its application in eco-friendly packaging, beyond the limits of composting. The implications of these findings extend towards enhancing the circularity of biopolymers and reducing the environmental footprint of plastic packaging. Full article

Integrating recyclates into food packaging is key towards circularity while meeting functionality and safety requirements; however, associated environmental impacts remain underexplored. This gap was addressed through a cradle-to-gate life cycle assessment, using the Environmental Footprint method, along with substitution and cut-off approaches for handling the multifunctionality of recycling. Recyclates were derived from polyethylene (PE)-rich household food packaging waste, purified via delamination-deinking. Firstly, results show that shifting from virgin multi-material to mono-material multilayer structures with or without recyclates, while maintaining functionality, offers environmental benefits. Secondly, recyclates should sufficiently substitute virgin materials in quantity and quality, decreasing the need for primary plastics and avoiding recyclate incorporation without functionality. Otherwise, thicker laminates are obtained, increasing processability challenges and environmental impacts, e.g., 12% for particulate matter, and 14% for mineral-metal resource use when the recycle content rises from 34 to 50%. Thirdly, a fully closed loop for flexible food packaging is not yet feasible. Key improvements lie in reducing residues generated during recycling, especially in delamination-deinking, lowering energy use in recompounding, and using more efficient transport modes for waste collection. Further research is essential to optimise the innovative technologies studied for flexible food packaging and refine them for broader applications. Full article

In order to recycle plastic waste back to food contact materials (FCMs), it is necessary to identify hazardous substances in plastic packaging that pose a toxicological risk. Printing inks on plastics are not yet designed to withstand the high heat stress of mechanical recycling processes and therefore require hazard identification. In this study, virgin polypropylene (PP) foils were printed with different types of inks (UV-cured, water-based) and colour shades. Thermal analysis of printed foils and pigments was performed using differential scanning calorimetry (DSC). Samples were then thermally treated below and above measured thermal events at 120 °C, 160 °C, 200 °C or 240 °C for 30 min. Subsequently, migration tests and miniaturised Ames tests were performed. Four out of thirteen printed foils and all three pigments showed positive results for mutagenicity in miniaturised Ames tests after thermal treatment at 240 °C. Additionally, pre-incubation Plate Ames tests (according to OECD 471) were performed on three pigments and one printed foil, yielding two positive results after thermal treatment at 240 °C. These results indicate that certain ink components form hazardous decomposition products when heated up to a temperature of 240 °C. However, further research is needed to gain a better understanding of the chemical processes that occur during high thermal treatment. Full article

EU accession countries, including the Republic of Serbia, are under growing pressure to align their plastic waste management systems with EU environmental directives. Despite this, significant challenges remain, including inadequate infrastructure, a limited recycling capacity, and weak enforcement mechanisms. This study employs life cycle assessment (LCA) to evaluate the environmental impacts of polyethylene terephthalate (PET) packaging waste in Serbia, focusing on three end-of-life scenarios (EoL): landfilling, recycling, and incineration. Using GaBi Professional v6.0 software and the ReCiPe 2016 methodology, the results indicate that mismanaged PET waste contributes notably to terrestrial ecotoxicity (3.69 kg 1.4-DB eq.) and human toxicity (non-cancer) (2.36 kg 1.4-DB eq.). In 2023, 14,967.8 tons of PET were collected by authorized operators; however, unreported quantities likely end up in landfills or the natural environment. Beyond the quantified LCA results, this study highlights microplastic pollution as an emerging environmental concern. It advocates for the development of Serbia-specific characterization factors (CFs) for PET microplastics, incorporating localized fate, exposure, and effect data. Tailored CFs would enhance the precision of impact assessments for Serbian terrestrial ecosystems, contributing to more effective, evidence-based environmental policies. These insights are crucial for supporting Serbia’s transition to sustainable waste management and for meeting EU environmental standards. Full article

Rapid economic growth has led to an increase in the use of multilayer plastic packaging, which involves complex polymer compositions and hinders recycling. This study investigated the catalytic pyrolysis of plastic packaging waste in a 3000 cm³ semibatch reactor, aiming to optimize kerosene-like hydrocarbon production. The temperature (420–500 °C), N₂ flow rate (25–125 mL/min), and catalyst loading (5–20 wt.%) were examined individually and in combination with activated carbon and an Fe-doped dolomite (Fe/DM) catalyst. Central composite design (CCD) and response surface methodology (RSM) were used to identify the optimal conditions and synergistic effects. Pyrolysis product analysis involved simulation distillation gas chromatography (Sim-DGC), gas chromatography/mass spectrometry (GC/MS), and Fourier transform infrared (FT-IR) spectroscopy. The optimal conditions (440 °C, 50 mL/min N₂ flow, catalyst loading of 10 wt.% using a 5 wt.% Fe-doped dolomite-activated carbon 0.6:0.4 mass/molar ratio) yielded the highest pyrolysis oil (79.6 ± 0.35 wt.%) and kerosene-like fraction (22.3 ± 0.22 wt.%). The positive synergistic effect of Fe/DM and activated carbon (0.6:0.4) enhanced the catalytic activity, promoting long-chain polymer degradation into mid-range hydrocarbons, with secondary cracking yielding smaller hydrocarbons. The pore structure and acid sites of the catalyst improved the conversion of intermediate hydrocarbons into aliphatic compounds (C₅–C₁₅), increasing kerosene-like hydrocarbon production. Full article

The recycling of post-consumer plastics for food-contact applications is subject to stringent regulatory requirements, particularly with regard to the removal of potentially harmful non-intentionally added substances (NIAS). While polyethylene terephthalate (PET) recycling processes are already approved by the European Food Safety Authority (EFSA), there is a lack of guidance for other polymers like polystyrene (PS). This study aims to provide a scientific basis for assessing the decontamination efficiency required for recycled post-consumer PS in food-contact applications. As one of the first studies to propose a framework for PS decontamination assessment based on EFSA food-consumption data and conservative diffusion modeling, it contributes to filling this regulatory gap. First, European food-consumption data were analyzed to identify critical scenarios of the age-group-dependent intake of PS-packaged food. Based on this, a conservative migration model was applied using a one-dimensional diffusion simulation to determine the maximum allowable initial concentrations of NIAS in PS. The calculated values were then compared with published reference contamination levels to calculate the required cleaning efficiency. The combination of food-consumption values and the migration process showed that trays for fruits and vegetables are the most critical food-contact application for post-consumer PS recycling. The most stringent assumptions resulted in necessary decontamination efficiencies ranging from 92% for the smallest molecule, toluene (92.14 g/mol), to 42% for the largest molecule, methyl stearate (298.50 g/mol). The results provide a methodological basis for regulatory assessments and offer practical guidance for designing safe recycling processes, thereby supporting the circular use of PS in food packaging and building the basis for future regulatory assessments of other polymers, in line with the European Union Plastics Strategy and circular economy objectives. Full article

In recent years, the rapid development of the agricultural product e-commerce and logistics industry has generated a large amount of express packaging waste. The way in which to promote the reuse of express packaging and reduce carbon emissions has become an important issue, and the current research on consumers’ willingness to express packaging recycling is still in its infancy. This study, based on the theory of Extended Planned Behavior, constructed a factor model observing the influence of consumers’ willingness to participate in the e-commerce of agricultural products’ recyclable packaging recovery. Using partial least squares structural equation modeling to process and analyze 659 questionnaire data, the results show that policy promotion and perceived benefits had the highest degree of positive influence on recycling willingness, and there was a relatively weak positive effect of packaging performance and subjective norm on consumers’ willingness to recycle in terms of packaging performance and the subject norm of recycling willingness. The attitude towards recycling had the smallest impact on the willingness to recycle. Therefore, in order to promote the production and use of recyclable packaging, government policies should be strengthened, and consumers’ perceived benefits and subjective norm should be improved, as well as the packaging performance of recyclable packaging. This study provides new insights into Chinese consumers’ participation in the recycling and promotion of recyclable packaging for e-commerce agricultural products. Full article

Plastic pollution has been recognized as an emerging risk for the aquatic environment. Shifting from the prevailing linear “take-make-dispose” model to a “circular” economy framework is essential for mitigating the environmental impact of plastics. Microplastics (MPs) in the natural environment are formed when synthetic polymers are fragmented and micronized to a size ≤ 5 mm. MPs are a global environmental problem, particularly within aquatic ecosystems, due to their persistence, accumulation, and uncertain long-term effects. This review examines the degradation pathways of polymers that result in MP formulation, their rate and distribution across ecosystems, and their potential entry into food systems. Key challenges include a lack of standardized detection methods, specifically for nanoparticles; limited evidence of long-term toxicity; and the inefficiency of current waste management frameworks. Emphasis is placed on the cradle-to-grave lifecycle of plastic materials, highlighting how poor design, excessive packaging, and inadequate post-consumer treatment contribute to MP release. The transition from Directive 94/62/EC to the new Regulation (EU) 2025/40 marks a significant policy shift towards stronger preventive measures. In line with the waste hierarchy and reduction in unnecessary packaging and plastic use, effective recycling must be supported by appropriate collection systems, improved separation processes, and citizen education to prevent waste and improve recycling rates to minimize the accumulation of MPs in the environment and reduce health impacts. This review identifies critical gaps in current knowledge and suggests crucial approaches in order to mitigate MP pollution and protect marine biodiversity and public health. Full article

Today, the global production of plastic packaging reaches a million tons annually, resulting in significant amounts of plastic waste in the environment, which causes serious pollution issues and negatively affects the health of all living beings. However, the recycling rate for plastic packaging waste in Europe currently remains limited (~38%). With this in mind, this study focuses on the collection, characterization, and recycling, through pyrolysis, of 23 random plastic samples collected from food and non-food packaging waste in Greece. The samples were analyzed using thermal characterization techniques, such as Differential Scanning Calorimetry (DSC) and Evolved Gas Analysis (EGA), in conjunction with FTIR spectroscopy to gather important information and identify the polymers present in each sample. Furthermore, the samples underwent pyrolysis, resulting in valuable products such as the monomers styrene or ethylene, along with other useful secondary compounds, including benzoic acid, depending on the polymer type of each sample. The most prevalent polymer identified was PE (35%), while the remaining samples consisted of PET (22%), PP (22%), and PS (17%); only one sample was a blend of PE/PP. DSC facilitated the identification of the polyethylene type (LDPE, HDPE, or LLDPE). Full article

Contaminants of emerging concern (CECs), including pharmaceuticals and perfluorinated compounds, pose a growing threat to water quality due to their persistence and resistance to conventional treatment methods. In this context, photocatalytic processes capable of promoting both oxidative and reductive transformations have attracted increasing attention. This study explores the synthesis and performance of a SnS₂-TiO₂ heterojunction photocatalyst, designed to facilitate such reactions under solar and UV-A light. The composite was synthesized via the hydrothermal method and thoroughly characterized for its morphological, structural, surface, and semiconducting properties. The results confirmed the formation of a type-II heterojunction with improved visible-light absorption and suppressed charge recombination. Photoelectrochemical measurements indicated enhanced charge separation and favorable band-edge alignment for reductive processes. Photocatalytic experiments with amoxicillin (AMX) and perfluorooctanoic acid (PFOA) revealed distinct degradation behaviors: AMX was predominantly degraded via superoxide-mediated reductive pathways, whereas PFOA exhibited limited transformation, likely proceeding via a combination of oxidative and reductive mechanisms. While overall removal efficiencies were moderate, this study highlights the role of band structure engineering and heterojunction design in tailoring photocatalytic behavior. The SnS₂-TiO₂ system serves as a promising platform for further development of composite materials to address the challenge of CECs in water treatment. Full article

Because of their many health benefits, blueberries are highly sought after as superfoods. There are also ongoing initiatives to enhance sustainability in blueberry packaging by selecting appropriate materials. Ideal packaging should ensure the safe delivery of the fruit to consumers while maintaining product quality, addressing environmental concerns, and promoting circularity. The environmental impact of four different packaging materials was assessed using a comparative cradle-to-grave life cycle assessment. The materials evaluated included a cardboard package (CB), a cardboard package with a cellulose lid (CBC), a polypropylene (PP) as a control, and a punnet made from rice straw topped with polylactic acid (RPLA), a bio-based plastic. The evaluation considered all environmental impact categories, utilizing Sphera GaBi software and the CML 2016 method. Special attention was given to various end-of-life scenarios, determining energy resources and fossil abiotic depletions. The results indicate that RPLA is the most eco-friendly option, with the lowest carbon footprint and energy resources. CB has a larger carbon footprint but less overall impact than traditional incineration, while CBC has the highest impact during recycling, mainly due to marine ecotoxicity. PP has a relatively low impact on energy resources and fossil abiotic depletion compared to CB and CBC packaging materials. Full article

The increasing accumulation of plastic waste—especially from packaging and post-consumer sources—calls for the development of sustainable recycling strategies. Due to the challenges associated with sorting mixed waste, directly processing waste streams offers a practical approach. Polyethylene terephthalate (PET) and high-density polyethylene (HDPE) are common consumer plastics, but they are difficult to recycle together due to immiscibility and degradation. In mixed waste, recycled HDPE (r-HDPE) often contaminates the recycled PET (r-PET) stream. Additive manufacturing (AM) offers a promising solution to upcycle these mixed polymers into functional products with minimal waste. This study investigates the processing and characterization of r-PET/r-HDPE blends for AM, focusing on the role of compatibilizers in enhancing their properties. Blends were melt-compounded using a twin-screw extruder to improve dispersion, followed by direct pellet-based 3D printing. A compatibilizer (0–7 php) was incorporated to improve miscibility. Rheological testing showed that the 5 php compatibilizer optimized viscosity and elasticity, ensuring smoother extrusion. Thermal analysis revealed a 30 °C increase in crystallization temperature and a shift in decomposition temperature from 370 °C to 400 °C, indicating improved thermal stability. Mechanical testing showed a tensile strength of 35 MPa and 17% elongation at break at optimal loading. Scanning electron microscopy (SEM) confirmed reduced phase separation and improved morphology. This work demonstrates that properly compatibilized r-PET/r-HDPE blends enable sustainable 3D printing without requiring polymer separation. The results highlight a viable path for the conversion of plastic waste into high-value, customizable components, contributing to landfill reduction and advancing circular economy practices in polymer manufacturing. Full article