Search Results (73)

Background/Objectives: To review the dimensions of the round window region (round window niche, bony structures surrounding the niche, and the membrane itself). Methods: Medline, EMBASE, Cochrane Library, and Google Scholar databases were searched by two independent reviewers. Anatomical and radiological studies on the round window region were screened. Studies reporting at least one dimension for the round window (RW) niche and/or the RW membrane were included. Results: Sixteen studies met the inclusion criteria (13 anatomical and 3 radiological studies) for a total number of 808 temporal bones with at least one dimension reported. The structures measured varied across the different studies with 12 reporting RW membrane dimensions (area and/or at least one distance), 8 detailing RW niche dimensions (height, width or depth) and 6 which measured at least one element of the RW bony overhangs (posterior or anterior pillar, RW tegmen). Surface area of the RW membrane varied between 0.32 mm² and 2.89 mm², with a minimum dimension (minimum diameter or height or width) comprising between 0.51 mm and 2.1 mm. When the bony overhangs surrounding the membrane were not considered, the minimum diameter was between 1.65 mm and 1.97 mm. Conclusions: The dimensions of the RW region are intrinsically variable, but the heterogeneity of the measurements reported also contributes to these variations. Posterior pillar, RW tegmen, anterior pillar, and their relative development probably account for a large part of this variability. The future RW membrane devices should be ≤1 mm in their maximum dimension, whether or not individually tailored, to fit most of the RW membranes. Full article

Additive manufacturing processes such as the material extrusion of metals (MEX/M) enable the production of complex and functional parts that are not feasible to create through traditional manufacturing methods. However, achieving high-quality MEX/M parts requires significant experimental and financial investments for suitable parameter development. In response, this study explores the application of machine learning (ML) to predict the surface roughness and density in MEX/M components. The various models are trained with experimental data using input parameters such as layer thickness, print velocity, infill, overhang angle, and sinter profile enabling precise predictions of surface roughness and density. The various ML models demonstrate an accuracy of up to 97% after training. In conclusion, this research showcases the potential of ML in enhancing the efficiency in control over component quality during the design phase, addressing challenges in metallic additive manufacturing, and facilitating exact control and optimization of the MEX/M process, especially for complex geometrical structures. Full article

In deep-hole boring processes, boring bars with a large length-to-diameter ratio are typically employed. However, excessive overhang significantly reduces the boring bar’s stiffness, inducing vibrational effects that severely degrade machining precision and surface quality. To address this, the research objective is to suppress vibrations using a tunable-parameter boring bar. This paper proposes a novel Tunable Dynamic Vibration Absorber (TDVA) boring bar and designs its fundamental parameters. Based on the derived dynamic model, the vibration characteristics of the proposed boring bar are analyzed, revealing the variation in damping performance under different excitation frequencies. By establishing the relationship between TDVA stiffness, damping, and the axial compression of rubber bushings, optimal parameter combinations can be precisely identified for specific excitation frequencies. Ultimately, adjusting the TDVA’s axial compression displacement (0.1–0.5 mm) significantly expands the effective machining frequency range compared to conventional designs while maintaining operational reliability. This study proposes a novel Tunable Dynamic Vibration Absorber (TDVA) that innovatively integrates axial compression to achieve coupled stiffness and damping adjustments, addressing the rigidity–adaptability trade-off in deep-hole boring tools. Full article

In the laser powder bed fusion (LPBF) process, the surface quality of intermediate layers impacts interlayer bonding and part forming quality. Due to the complex dynamic process inherent in LPBF, current monitoring methods struggle to achieve high-quality in situ online monitoring, which limits the in-depth understanding of the evolution mechanisms of the surface morphology of LPBF intermediate layers. This paper employs an optimized coaxial optical imaging method to monitor key LPBF processes and analyzes the intermediate layer surface morphology evolution mechanism considering heat, force, and mass transfer. Results indicate that LPBF intermediate layer surfaces are influenced by energy density, melt pool behavior, and previous layer morphology, forming complex topological structures. At a low energy density, insufficient powder melting causes balling, extended by subsequent melt pools to form a reticulated structure and local large-scale protrusions. Heat accumulation at a high energy density promotes melt pool expansion, reduces melt track overlap, and effectively eliminates defects from previous layers via remelting, with spatter becoming the main defect. Additionally, the melt pool wettability on the part contours captures external powder, forming unique, overhanging contour protrusions. This paper enhances understanding of LPBF intermediate layer surface morphology formation mechanisms and provides a theoretical basis for optimizing surface quality. Full article

When printing overhanging parts with traditional additive manufacturing (AM) equipment, it is necessary to add support structures under the overhanging structure. The process of printing support structures not only wastes materials, but also increases the manufacturing time. Therefore, in order to reduce or eliminate the need for support structures when printing parts with overhanging structures, such as propellers, a five-axis support-free printing method for overhanging parts is proposed for one of the most commonly used processes involving AM technology: fused deposition modeling (FDM). By offsetting the surface of the basic part, the offset surface is intersected with the model to be printed to obtain the spatial surface-layered curve. The contour offset method for the spatial curve is used to obtain the printing path, and continuous path planning is performed on it. While the presented method is targeted specifically at this ideal overhanging part, physical experiments on five-axis FDM equipment are performed. Compared with the traditional three-axis AM method, the time taken to print parts using this support-free five-axis AM method is shortened by 13.76–26.93%, and the printing material required is reduced by 17.24–29.29%. The experimental results show that this method realizes support-free printing of overhanging parts with the five-axis AM equipment, which not only saves materials and time consumed during part of the printing, but also improves the surface quality of the parts. Full article

Oil pipelines are susceptible to significant hydraulic erosion from mountain torrents during the flood season when passing through the mountain valley area, which can lead to soil erosion on the pipe surface and expose the pipeline. Accordingly, this study centers on investigating the critical issue of the failure mechanism caused by flash flood erosion in the exposed section of oil pipelines. Both indoor testing and numerical simulation research methods are employed to analyze the flow field distribution characteristics of flash floods in proximity to an exposed pipeline. This study explores the patterns of soil loss around pipelines of varying pipe diameters, levels of exposure, and pipe flow angles. In addition, the spatial and temporal evolution mechanism of pipelines overhang development under the action of flash floods was elucidated. The experimental observations indicate that as the pipe diameter increases, the failure rate of the soil surrounding the pipe accelerates, while the erosion effect on the soil around the executives becomes more pronounced. Additionally, a larger pipe flow angle leads to a reduced soil loss in the downstream direction of the pipe. During flash flood events, the scouring action on the soil surrounding the pipe leads to rapid compression of the flow field around the pipe, while the vortex at the pipe’s bottom exacerbates soil corrosion. Additionally, the maximum pressure exerted on pipeline surfaces at pipeline flow angles of 30°, 60°, and 90° is 14,382 Pa, 16,146 Pa, and 17,974 Pa, respectively. The research results offer valuable insights into pipeline, soil, and water conservation projects in mountain valley regions. Full article

The demand for higher power density in electrical machines necessitates advanced cooling strategies. Spray cooling emerges as a promising and relatively straightforward technology, albeit involving complex physics. In this paper, a quasi-3D thermal finite-element model of stator winding is created by the extrusion of a 2D cross-sectional finite-element model along the winding direction. The cooling effects of the spray impact are simulated as a heat flux that uses an impedance boundary condition at the surface of the winding overhang. The results confirm the advantageous performance of spray cooling, indicating that it may enable a tenfold increase in power density compared to standard air- or water-cooled machines. Full article

The evaporation dynamics of sessile droplets on re-entrant microstructures are critical for applications in microfluidics, thermal management, and self-cleaning surfaces. Re-entrant structures, such as mushroom-like shapes with overhanging features, trap air beneath droplets to enhance non-wettability. The present study examines the evaporation of a water droplet on silicon carbide (SiC) and silicon dioxide (SiO₂) re-entrant structures, focusing on the effects of material composition and solid area fraction on volume reduction, contact angle, and evaporation modes. Using surface free energy (SFE) as an indicator of wettability, we find that the low SFE of SiC promotes quick depinning and contact line retraction, resulting in shorter CCL phases across different structures. For instance, the CCL phase accounts for 55–59% of the evaporation time on SiC surfaces, while on SiO₂ it extends to 51–68%, reflecting a 7–23% increase in duration due to stronger pinning effects. Additionally, narrower pillar gaps, which increase the solid area fraction, further stabilize droplets by extending both CCL and constant contact angle (CCA) phases, while wider gaps enable faster depinning and evaporation. These findings illustrate how hydrophobicity (via SFE) and structural geometry (via solid area fraction) influence microscale interactions, offering insights for designing surfaces with optimized liquid management properties. Full article

The conventional piano key weir (PKW), characterized by a rectangularly cranked planform, is an effective discharge structure. Its hydraulic performance is primarily influenced by several geometrical parameters, including crest length, key width, and weir height. To enhance its hydraulic efficiency, each key is modified with an isosceles triangle at both the crest and the vertical base surface. In this way, the weir crest is extended both up and downstream; the key floor is lowered accordingly, resulting in a triangular prism-shaped floor. Laboratory tests are conducted to compare the hydraulic performance of this modified weir with that of the standard design. The results demonstrate that the geometrical adjustments noticeably improve the overflow discharge. With an equilateral triangle extending the crest length by ~23%, the discharge capacity is enhanced by 16–20% within the examined flow conditions. The modified weir outperforms the conventional design in terms of hydraulic performance. The improvements can be attributed to several factors: elongated crest length enhancing the flow capacity; triangular upstream overhangs improving the inflow condition along the inlet key’s height; lowered inlet key floor increasing the flow volume, promoting better flow movement towards the crest; lowered outlet key floor reducing the submergence effect under high flow conditions; and the triangular crest of the inlet key facilitating jet spreading and promoting air entrainment. These modifications make the redesigned PKW a promising option for improved hydraulic performance in engineering applications. Full article

In this study, the passive acoustic performance of Necmettin Erbakan University Köyceğiz Campus Masjid was investigated. Designed as the largest masjid of the city with a capacity of 15,000 people and a volume of 43,200 m³, the masjid, which has traces of Seljuk, Ottoman and Modern architecture. is built as a complex at a location overlooking the city in the Meram District of Konya City, Turkiye. The aim of the study is to determine the acoustic comfort conditions by considering all the activities in the masjids as a whole. Within the scope of the study, the acoustic performance of the masjid was evaluated by determining different source and receiver points for each mode of activity. As a method, the chosen masjid was simulated with ODEON Room Acoustics Software Ver. 14.04 software. Objective room acoustic parameters were analysed in three groups. These are sound energy ratio parameters (reverberation time (RT), early decay time (EDT), clarity (C50, C80), lateral fraction (LF80)), speech intelligibility parameters (definition (D50), speech transmission index (STI)) and sound strength parameters (strength (G)). The results obtained were compared with precedent studies in the literature. In comparison with the acoustic values obtained in other masjid/mosque buildings, it was reported that, while the speech intelligibility of other masjids/mosques was at a satisfactory level, the masjid under consideration was at a poor level in both fully occupied and unoccupied conditions. In the analysis made for reverberation time, it was seen that the masjid discussed in this study showed similar characteristics to other masjids/mosques globally. As a result, it was determined that the dimensions of the surfaces forming the mihrab, the minbar design and the depths of the mahfil overhangs are effective regarding the acoustics of the masjid, and the design of curved surfaces should be carried out in a way that does not cause focusing problems. In addition, suggestions that can give guidelines to modern masjid designs have been put forward. Full article

Wire arc additive manufacturing (WAAM) offers a viable solution for fabricating large-scale metallic parts, which contain various forms of inclined thick-walled structure. Due to the variety of heat dissipation conditions at different positions, the inclined thick-walled structure is a major challenge in fabrication that may produce collapses and defects. However, there is a lack of effective sensing method for acquiring the forming appearance of individual beads in the structure. This paper proposes a novel approach for extracting individual bead profiles during the WAAM process. The approach utilizes a structured-laser sensor to capture the morphology of the surface before and after deposition, thereby enabling an accurate acquisition of the bead profile by integrating the laser stripes. Utilizing the proposed approach, the research investigated the forming mechanism of beads in inclined thick-walled components that were fabricated by various deposition parameters. The width of the overlapping area at the overhanging feature decreased as the layer number increased, while the height of the same area increased. The height of the overlapping area in each layer increased with an increase in deposition current and decreased when the deposition speed was increased. These phenomena suggest that the heat input is a major factor that influences the formation of the overhanging feature. Both the deposition current and deposition velocity influence heat input, and thereby have an effect in enhancing the geometrical accuracy of an overhanging feature. The experimental results indicate that the proposed approach facilitates morphology change investigation, providing a sufficient reference for optimizing deposition parameters. Full article

The work deals with the influence of the reach of the applied tool holder on the edge wear, dimensional accuracy and surface quality defined by the topography as well as the roughness of the machined surface. The research has been conducted on specimens made of Inconel 718 in the configuration of sleeves, within the scope of finish turning with constant cutting parameters, v_c = 85 m/min; f = 0.14 mm/rev; a_p = 0.2 mm. The material under machining has undergone heat treatment procedures such as solution treatment and precipitation hardening, resulting in a hardness of 45 ± 2 HRC. Two kinds of turning holders have been used with the reaches of 120 mm and 700 mm. The tools are intended for turning external and internal surfaces, respectively. The tests have been conducted using V-shaped cutting inserts manufactured by different producers, made of fine-grained carbide with coatings applied by the PVD (Physical Vapour Deposition) and CVD (Chemical Vapour Deposition) methods. The edge wear has been evaluated. The value of the achieved diameter dimensions has also been assessed in relation to the set ones, as well as the recorded values of surface roughness and the surface topography parameters have also been assessed. It has been determined that the quality of the manufactured surface evaluated by the 2D and 3D roughness parameters, as well as the dimensional quality are influenced by the kind of the applied tool holder. The influence is also visible considering the edge wear. The smallest values of the deviations from the nominal dimensions have been obtained for the coated inserts of the range of higher abrasion resistance (taking into account information from the producers). The obtained results show that in predicting the dimensional accuracy in the process of turning Inconel 718 alloy with long-overhang tools, one should consider the necessity of correction of the tool path. Taking into account the achieved surface roughness, it should be pointed out that not only the kind of the tool coating but also the character of its wear has a great influence, particularly, when a long cutting distance is required. Full article

Additive/subtractive hybrid manufacturing (ASHM) based on laser powder bed fusion (LPBF) enables to achieve high precision and good surface quality of complex structures such as small holes with overhanging features. However, the rapid heating and cooling rates during the ASHM results in sinkage at the alternating interface of additive manufacturing and subtractive milling, which degrades the surface quality of the components. This study employs shielding height at the alternating interface to solve this problem and improve the surface quality. The effect of internal diameters and shielding heights on the surface quality were studied experimentally for overhanging holes fabricated by ASHM of Ti6Al4V. The results show that the Ti6Al4V samples prepared by LPBF possessed high density and uniformly distributed microstructure. For overhanging holes without shielding height, the largest depth value of sinkage and surface roughness were obtained, indicating a worse surface quality; when the shielding height was increased to 0.5 mm, the smallest sinkage value and surface roughness were obtained, indicating a better surface quality. With the same shielding height, the overhanging holes with different diameters had a similar surface roughness. This study reveals that an appropriate shielding height can improve the surface quality, which provides guidance to the improvement of the surface quality for complex structures in ASHM. Full article

This paper examines the application of non-synthetic particle suspensions as a support medium for the additive manufacturing of complex doubly curved ceramic shells with overhangs between 0° and 90° using clay paste. In this method, the build-up material is injected within a constant volume of air-permeable particle suspension. As the used clay paste does not solidify right after injection, the suspension operates like a support medium and enables various print path strategies. Different non-synthetic suspension mixtures, including solid and flexible components such as quartz sand, refractory clay, various types of wood shavings, and cotton flocks, were evaluated for their ability to securely hold the injected material while allowing drying of the water-based clay body and its shrinkage. The balance between grain composition, added water, and the compressibility of the mixture during printing and drying played a pivotal role in the particle suspension design and assessment. Furthermore, the moisture absorption of the particle suspension and the structural integrity of the layer bond of the fired ceramics were also assessed. The examined additive manufacturing process not only enables the production of meso-scale doubly curved ceramic shells with average overhang of 56° but also introduces a new practice for designing specialized surfaces and constructions. Full article

Laser metal deposition is a branch of additive manufacturing that offers advantages over traditional manufacturing techniques for forming overhanging thin-walled metal parts. Previously, helical paths that were suitable for manufacturing such parts were not only limited to stacking material on a flat surface but were also fixed to the model boundaries. In order to solve these two problems to meet more complex process requirements, a non-planar helical path generation method is proposed for laser metal deposition. The method is based on the characteristics of the additive manufacturing process planning flow, which first slices the model using curved surfaces, then offsets the contours on the sliced layering, and finally generates continuous helical paths according to the contracted or expanded contours. In order to verify the feasibility of the method, hollow blades are formed on cylindrical surfaces following the planned paths. The results show that the proposed method is not only capable of assisting the laser metal deposition process to fabricate thin-walled structures on non-planar surfaces but also capable of freely adjusting the contour dimension. Full article