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Keywords = onset of friction

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26 pages, 15885 KiB  
Article
Comparative Analysis of Fully Floating and Semi-Floating Ring Bearings in High-Speed Turbocharger Rotordynamics
by Kyuman Kim and Keun Ryu
Lubricants 2025, 13(8), 338; https://doi.org/10.3390/lubricants13080338 - 31 Jul 2025
Viewed by 143
Abstract
This study presents a detailed experimental comparison of the rotordynamic and thermal performance of automotive turbochargers supported by two distinct hydrodynamic bearing configurations: fully floating ring bearings (FFRBs) and semi-floating ring bearings (SFRBs). While both designs are widely used in commercial turbochargers, they [...] Read more.
This study presents a detailed experimental comparison of the rotordynamic and thermal performance of automotive turbochargers supported by two distinct hydrodynamic bearing configurations: fully floating ring bearings (FFRBs) and semi-floating ring bearings (SFRBs). While both designs are widely used in commercial turbochargers, they exhibit significantly different dynamic behaviors due to differences in ring motion and fluid film interaction. A cold air-driven test rig was employed to assess vibration and temperature characteristics across a range of controlled lubricant conditions. The test matrix included oil supply pressures from 2 bar (g) to 4 bar (g) and temperatures between 30 °C and 70 °C. Rotor speeds reached up to 200 krpm (thousands of revolutions per minute), and data were collected using a high-speed data acquisition system, triaxial accelerometers, and infrared (IR) thermal imaging. Rotor vibration was characterized through waterfall and Bode plots, while jump speeds and thermal profiles were analyzed to evaluate the onset and severity of instability. The results demonstrate that the FFRB configuration is highly sensitive to oil supply parameters, exhibiting strong subsynchronous instabilities and hysteresis during acceleration–deceleration cycles. In contrast, the SFRB configuration consistently provided superior vibrational stability and reduced sensitivity to lubricant conditions. Changes in lubricant supply conditions induced a jump speed variation in floating ring bearing (FRB) turbochargers that was approximately 3.47 times larger than that experienced by semi-floating ring bearing (SFRB) turbochargers. Furthermore, IR images and oil outlet temperature data confirm that the FFRB system experiences greater heat generation and thermal gradients, consistent with higher energy dissipation through viscous shear. This study provides a comprehensive assessment of both bearing types under realistic high-speed conditions and highlights the advantages of the SFRB configuration in improving turbocharger reliability, thermal performance, and noise suppression. The findings support the application of SFRBs in high-performance automotive systems where mechanical stability and reduced frictional losses are critical. Full article
(This article belongs to the Collection Rising Stars in Tribological Research)
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10 pages, 1428 KiB  
Article
Ultrahigh-Strain-Rate Mechanical Properties of Polystyrene near the Glass Transition Temperature
by Anuraag Gangineri Padmanaban, Takumi Uchiyama, Jonathan P. Rothstein, James J. Watkins and Jae-Hwang Lee
Appl. Sci. 2025, 15(12), 6663; https://doi.org/10.3390/app15126663 - 13 Jun 2025
Viewed by 343
Abstract
Elastoplastic and tribological characteristics of polystyrene are investigated as a model glassy polymer at the ultrahigh-strain rate (>106 s −1) through the temperature-controlled laser-induced particle impact testing (LIPIT) technique. Polystyrene (PS) microparticles with a diameter of 44 µm are subjected to [...] Read more.
Elastoplastic and tribological characteristics of polystyrene are investigated as a model glassy polymer at the ultrahigh-strain rate (>106 s −1) through the temperature-controlled laser-induced particle impact testing (LIPIT) technique. Polystyrene (PS) microparticles with a diameter of 44 µm are subjected to collisions on a rigid surface at speeds ranging from 200 to 600 m s−1, while the temperature is systematically varied between room temperature and 140 °C. Utilizing the flight path and rebound motion measured from 45-degree angled LIPIT experiments, the coefficients of restitution and dynamic friction are quantified with vectorial analysis. The onset of inelasticity can be possible at a temperature substantially lower than Tg due to the early onset of crazing dominance. While temperature- and velocity-dependent coefficients of friction suggest that the activated surface of PS can facilitate the consolidation of PS microparticles, the enhancement effect is expected more profoundly when the temperature exceeds the glass transition temperature. The microscopic ballistic approach with controlled temperature demonstrates its capability of systematically evaluating the temperature effects on various inelastic deformation mechanisms of polymers at the ultrahigh-strain-rate regime. Full article
(This article belongs to the Section Applied Physics General)
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13 pages, 476 KiB  
Systematic Review
Effects of Vibration Foam Rolling on Pain, Fatigue, and Range of Motion in Individuals with Muscle Fatigue: A Systematic Review
by Seju Park and Byeonggeun Kim
Healthcare 2025, 13(12), 1391; https://doi.org/10.3390/healthcare13121391 - 11 Jun 2025
Viewed by 1467
Abstract
Background/Objectives: Vibration foam rolling (VFR) has emerged as a popular intervention in sports and rehabilitation settings to enhance recovery and flexibility. This systematic review aimed to evaluate the effects of VFR on pain, fatigue, and range of motion (ROM) in individuals experiencing exercise-induced [...] Read more.
Background/Objectives: Vibration foam rolling (VFR) has emerged as a popular intervention in sports and rehabilitation settings to enhance recovery and flexibility. This systematic review aimed to evaluate the effects of VFR on pain, fatigue, and range of motion (ROM) in individuals experiencing exercise-induced muscle fatigue and to assess its clinical applicability. Methods: A systematic literature search was conducted across five databases: PubMed, Cochrane Library, Embase, Web of Science, and CINAHL. Studies were included if they involved participants with muscle fatigue, applied VFR as an intervention, and measured outcomes related to pain, fatigue, or ROM. Methodological quality was assessed using the Joanna Briggs Institute critical appraisal tools. Results: Eight studies published between 2019 and 2024 met the inclusion criteria. VFR showed beneficial effects in reducing delayed onset muscle soreness, improving pressure pain threshold, and lowering subjective fatigue. Several studies also reported increased ROM in specific joints, including the hip and knee. However, findings across studies were inconsistent, particularly in physiological markers such as muscle oxygen saturation and blood flow parameters, where statistically significant differences were not always observed. Conclusions: VFR may offer potential benefits for pain relief, fatigue recovery, and ROM improvement in fatigued individuals. Nonetheless, its effects remain difficult to isolate from those of mechanical pressure and friction associated with foam rolling. Future studies with standardized intervention protocols and long-term follow-up are needed to clarify the independent role of vibration in recovery outcomes. Full article
(This article belongs to the Special Issue Physical Fitness—Effects on Muscle Function and Sports Performance)
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10 pages, 2135 KiB  
Article
Wear Transition of Silicon-Doped Tetrahedral Amorphous Carbon (ta-C:Si) Under Water Lubrication
by Jae-Il Kim, Ji-Woong Jang, Myung Hyun Kim, Se-Hun Kwon and Young-Jun Jang
Coatings 2025, 15(6), 640; https://doi.org/10.3390/coatings15060640 - 26 May 2025
Viewed by 476
Abstract
Silicon-doped tetrahedral amorphous carbon (ta-C:Si) coatings are promising materials for achieving ultralow friction in water-lubricated environments, attributed to the formation of Si(OH)x-based tribofilms. However, the deposition process via filtered cathodic vacuum arc (FCVA) often introduces large particles into the film, increasing [...] Read more.
Silicon-doped tetrahedral amorphous carbon (ta-C:Si) coatings are promising materials for achieving ultralow friction in water-lubricated environments, attributed to the formation of Si(OH)x-based tribofilms. However, the deposition process via filtered cathodic vacuum arc (FCVA) often introduces large particles into the film, increasing surface roughness and causing accelerated wear during the initial sliding phase, despite the high hardness of the coating. In this study, ball-on-disk tribological tests were performed to investigate the wear behavior of ta-C:Si coatings under water lubrication. Friction coefficients, wear volume, and surface roughness were analyzed over various sliding durations. The Archard wear equation and the plasticity index were used to analyze wear and contact behavior. The friction coefficient decreased from 0.14 to 0.04 within the initial 100 m section, and the surface roughness of ta-C:Si decreased sharply from 0.35 μm to 0.01 μm based on the Rpk parameter during 10 h. Following this period, the plasticity index decreased from an initial value of 1.1 to below 0.6, transitioning to a fully elastic contact stage, marking the onset of steady-state wear after 10 h. These results indicate that the reduction in surface roughness plays a crucial role in stabilizing wear behavior and provide insights into optimizing the long-term performance of ta-C:Si coatings in aqueous environments. Full article
(This article belongs to the Special Issue Advanced Tribological Coatings: Fabrication and Application)
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22 pages, 5174 KiB  
Article
In Situ Measurement and Mapping of Lubricant Film Temperature in Cylindrical Roller Thrust Bearings Using Thin-Film Sensors
by Manjunath Manjunath, Patrick De Baets and Dieter Fauconnier
Machines 2025, 13(4), 297; https://doi.org/10.3390/machines13040297 - 2 Apr 2025
Cited by 1 | Viewed by 398
Abstract
This study explores the in situ measurement of contact temperature in thermo-elastohydrodynamic lubrication (TEHL) within cylindrical roller thrust bearings (CRTBs) utilizing vapour-deposited resistive thin-film sensors. The sensors, optimized for compactness and high spatial resolution, were strategically embedded on the stationary bearing raceways near [...] Read more.
This study explores the in situ measurement of contact temperature in thermo-elastohydrodynamic lubrication (TEHL) within cylindrical roller thrust bearings (CRTBs) utilizing vapour-deposited resistive thin-film sensors. The sensors, optimized for compactness and high spatial resolution, were strategically embedded on the stationary bearing raceways near the outer, inner, and mean radius. This configuration enabled a precise measurement of temperature variations in both pure rolling and rolling–sliding regions of the CRTBs. The experimental results revealed a consistent decrease in temperature from the inner and outer radius zones towards the mean radius as the slip-to-roll ratio (SRR) decreased in these regions. Temperature profiles showed an early rise in the inlet zone attributed to thermal inlet shear. At higher speeds, a secondary temperature peak indicative of full-film lubrication was observed in the outlet zone immediately following the Hertzian contact. The study further shows the influence of surface pressure, shear rates, sliding friction, and circumferential speed on contact temperature dynamics, offering insights into their complex interplay. Additionally, viscosity variations due to different oil temperatures were found to critically affect the rate of temperature rise and the propensity for mixed friction phenomena. A higher viscosity resulted in an earlier onset of the temperature rise in the contact, while a lower viscosity and higher speeds promote mixed lubrication, leading to reduced contact film temperatures. These findings provide valuable insights into the behaviour of CRTB-lubricated contacts under various operating conditions and serve as crucial validation data for advanced TEHL computational models. Full article
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23 pages, 8729 KiB  
Article
PSE-Based Aerodynamic Flow Transition Prediction Using Automated Unstructured CFD Integration
by Nathaniel Hildebrand, Meelan M. Choudhari, Fei Li, Pedro Paredes and Balaji S. Venkatachari
Mathematics 2025, 13(7), 1034; https://doi.org/10.3390/math13071034 - 22 Mar 2025
Viewed by 455
Abstract
The accurate, robust, and efficient prediction of transition in viscous flows is a significant challenge in computational fluid dynamics. We present a coupled high-fidelity iterative approach that leverages the FUN3D flow solver and the LASTRAC stability code to predict transition in low-disturbance environments, [...] Read more.
The accurate, robust, and efficient prediction of transition in viscous flows is a significant challenge in computational fluid dynamics. We present a coupled high-fidelity iterative approach that leverages the FUN3D flow solver and the LASTRAC stability code to predict transition in low-disturbance environments, initiated by the linear growth of boundary-layer instability modes. Our method integrates the ability of FUN3D to compute mixed laminar–transitional–turbulent mean flows via transition-sensitized Reynolds-Averaged Navier–Stokes equations with the ability of LASTRAC to perform linear stability analysis, all within an automated framework that requires no intermediate user involvement. Unlike conventional frameworks that rely on classical stability theory or reduced-order metamodels, our approach employs parabolized stability equations to provide more accurate and reliable estimates of disturbance growth for multiple instability mechanisms, including Tollmien–Schlichting, Kelvin–Helmholtz, and crossflow modes. By accounting for the effects of mean-flow nonparallelism as well as the surface curvature, this approach lays the foundation for improved N-factor correlations for transition onset prediction in a broad class of flows. We apply this method to three distinct flow configurations: (1) flow over a zero-pressure-gradient flat plate, (2) the NLF-0416 airfoil with both natural and separation-induced transition, and (3) a 6:1 prolate spheroid, where transition is primarily driven by crossflow instability. For two-dimensional cases, a formulated intermittency distribution is used to model the transition zone between the laminar and fully turbulent flows. The results include comparisons with experimental measurements, similar numerical approaches, and transport-equation-based models, demonstrating good agreement in surface pressure coefficients, transition onset locations, and skin-friction coefficients for all three configurations. In addition to contributing a couple of new insights into boundary-layer transition in these canonical cases, this study presents a powerful tool for transition modeling in both research and design applications in aerodynamics. Full article
(This article belongs to the Special Issue Numerical Methods and Simulations for Turbulent Flow)
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18 pages, 1602 KiB  
Review
Prg4 and Osteoarthritis: Functions, Regulatory Factors, and Treatment Strategies
by Peng-Jie Fu, Sheng-Yuan Zheng, Yan Luo, Zhuo-Qun Ren, Zi-Han Li, Ya-Ping Wang and Bang-Bao Lu
Biomedicines 2025, 13(3), 693; https://doi.org/10.3390/biomedicines13030693 - 12 Mar 2025
Cited by 1 | Viewed by 1470
Abstract
Proteoglycan 4 (PRG4), also known as lubricin, plays a critical role in maintaining joint homeostasis by reducing friction between articular cartilage surfaces and preventing cartilage degradation. Its deficiency leads to early-onset osteoarthritis (OA), while overexpression can protect against cartilage degeneration. Beyond its lubricating [...] Read more.
Proteoglycan 4 (PRG4), also known as lubricin, plays a critical role in maintaining joint homeostasis by reducing friction between articular cartilage surfaces and preventing cartilage degradation. Its deficiency leads to early-onset osteoarthritis (OA), while overexpression can protect against cartilage degeneration. Beyond its lubricating properties, PRG4 exerts anti-inflammatory effects by interacting with Toll-like receptors, modulating inflammatory responses within the joint. The expression of Prg4 is regulated by various factors, including mechanical stimuli, inflammatory cytokines, transcription factors such as Creb5 and FoxO, and signaling pathways like TGF-β, EGFR, and Wnt/β-catenin. Therapeutic strategies targeting PRG4 in OA have shown promising results, including recombinant PRG4 protein injections, gene therapies, and small molecules that enhance endogenous Prg4 expression or mimic its function. Further research into the molecular mechanisms regulating Prg4 expression will be essential in developing more effective OA treatments. Understanding the interplay between Prg4 and other signaling pathways could reveal novel therapeutic targets. Additionally, advancements in gene therapy and biomaterials designed to deliver PRG4 in a controlled manner may hold potential for the long-term management of OA, improving patient outcomes and delaying disease progression. Full article
(This article belongs to the Special Issue New Insights into Bone and Cartilage Biology)
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18 pages, 10238 KiB  
Article
Tribological, Thermal, Kinetic, and Surface Microtextural Characterization of Prime p-Type <100> Silicon Wafer CMP for Direct Wafer Bonding Applications
by Michelle Yap, Catherine Yap, Yasa Sampurno, Glenn Whitener, Jason Keleher, Len Borucki and Ara Philipossian
Electron. Mater. 2025, 6(1), 1; https://doi.org/10.3390/electronicmat6010001 - 8 Jan 2025
Viewed by 1938
Abstract
We investigated the tribological, thermal, kinetic, and surface microtextural characteristics of chemical mechanical polishing (CMP) of 300 mm p-type <100> prime silicon wafers (and their native oxide) at various pressures, sliding velocities, and starting platen temperatures. Results showed the dominant tribological mechanism for [...] Read more.
We investigated the tribological, thermal, kinetic, and surface microtextural characteristics of chemical mechanical polishing (CMP) of 300 mm p-type <100> prime silicon wafers (and their native oxide) at various pressures, sliding velocities, and starting platen temperatures. Results showed the dominant tribological mechanism for both native oxide and silicon polishing to be boundary lubrication. Using frictional data, we pinpointed the exact time that corresponded to the total removal of the native oxide and the onset of silicon polishing. This allowed us to separately characterize removal rates of each layer. For native oxide, while the rate depended on temperature, the presence of a temperature-independent shear force threshold and the low observed rates suggested that its removal by the slurry was dominantly mechanical. In contrast, for silicon polish, the absence of a distinctive shear force threshold and the fact that, for the same set of consumables, rates were more than 200 times larger for silicon than for native oxide suggested a dominantly chemical process with an average apparent activation energy of 0.34 eV. It was further confirmed that rate selectivity between native oxide and PE-TEOS based SiO2 control wafers was around 1 to 7, which underscored the importance of being able to directly measure native oxide removal rates. In all cases, we achieved excellent post-polish surfaces with Sa and Sq values of below 1 nm. Due to thermal softening of the thermoplastic pad at elevated temperatures, which we confirmed via dynamic mechanical analysis, overall process vibrations were significantly higher when platen heating was employed. Full article
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15 pages, 2629 KiB  
Article
Wall Shear Stress (WSS) Analysis in Atherosclerosis in Partial Ligated Apolipoprotein E Knockout Mouse Model through Computational Fluid Dynamics (CFD)
by Minju Cho, Joon Seup Hwang, Kyeong Ryeol Kim and Jun Ki Kim
Int. J. Mol. Sci. 2024, 25(18), 9877; https://doi.org/10.3390/ijms25189877 - 12 Sep 2024
Viewed by 1994
Abstract
Atherosclerosis involves an inflammatory response due to plaque formation within the arteries, which can lead to ischemic stroke and heart disease. It is one of the leading causes of death worldwide, with various contributing factors such as hyperlipidemia, hypertension, obesity, diabetes, and smoking. [...] Read more.
Atherosclerosis involves an inflammatory response due to plaque formation within the arteries, which can lead to ischemic stroke and heart disease. It is one of the leading causes of death worldwide, with various contributing factors such as hyperlipidemia, hypertension, obesity, diabetes, and smoking. Wall shear stress (WSS) is also known as a contributing factor of the formation of atherosclerotic plaques. Since the causes of atherosclerosis cannot be attributed to a single factor, clearly understanding the mechanisms and causes of its occurrence is crucial for preventing the disease and developing effective treatment strategies. To better understand atherosclerosis and define the correlation between various contributing factors, computational fluid dynamics (CFD) analysis is primarily used. CFD simulates WSS, the frictional force caused by blood flow on the vessel wall with various hemodynamic changes. Using apolipoprotein E knockout (ApoE-KO) mice subjected to partial ligation and a high-fat diet at 1-week, 2-week, and 4-week intervals as an atherosclerosis model, CFD analysis was conducted along with the reconstruction of carotid artery blood flow via magnetic resonance imaging (MRI) and compared to the inflammatory factors and pathological staining. In this experiment, a comparative analysis of the effects of high WSS and low WSS was conducted by comparing the standard deviation of time-averaged wall shear stress (TAWSS) at each point within the vessel wall. As a novel approach, the standard deviation of TAWSS within the vessel was analyzed with the staining results and pathological features. Since the onset of atherosclerosis cannot be explained by a single factor, the aim was to find the correlation between the thickness of atherosclerotic plaques and inflammatory factors through standard deviation analysis. As a result, the gap between low WSS and high WSS widened as the interval between weeks in the atherosclerosis mouse model increased. This finding not only linked the occurrence of atherosclerosis to WSS differences but also provided a connection to the causes of vulnerable plaques. Full article
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17 pages, 10093 KiB  
Article
Vortex Characterization and Parametric Study of Miniature Vortex Generators and Their Near-Field Boundary Layer Effects
by Gilles De Baets, András Szabó, Péter Tamás Nagy, György Paál and Maarten Vanierschot
Appl. Sci. 2024, 14(16), 6966; https://doi.org/10.3390/app14166966 - 8 Aug 2024
Cited by 1 | Viewed by 1389
Abstract
Delaying the onset of laminar-turbulent transition is an attractive method in reducing skin friction drag, especially on streamlined bodies where Tollmien–Schlichting instabilities are the dominating mechanism for transition. Miniature Vortex Generators (MVGs) offer an effective approach to attenuate these instabilities by generating counter-rotating [...] Read more.
Delaying the onset of laminar-turbulent transition is an attractive method in reducing skin friction drag, especially on streamlined bodies where Tollmien–Schlichting instabilities are the dominating mechanism for transition. Miniature Vortex Generators (MVGs) offer an effective approach to attenuate these instabilities by generating counter-rotating vortex pairs. They are placed in pairs within an array and resemble small-winglet-type elements. The conventional methodology involves adjusting the MVG parameters and conducting computationally expensive DNS and/or downstream stability analyses to assess their effectiveness. However, analyzing the vortex parameters of MVG-generated vortices can potentially guide a more targeted approach to modifying the MVG parameters and identifying the critical factors for transition delay. Therefore, this study investigates the changes in three primary MVG parameters, namely inner distance, periodicity, and height, and utilizes computational fluid dynamics (CFDs) analysis to create a dataset that examines the characteristics of the generated counter-rotating vortex pairs and their potential in drag reduction. The objective is to establish correlations among these parameters and their influence on delaying transition. The results show that there is an optimal ratio between the MVG height and boundary layer thickness. Higher MVGs cause a decrease in the vortex radius and an increase in the amount of circulation, raising the likeliness of bypass transition. The derived correlations between the different MVG parameters show that the vortex radius is the most critical one and is hence an important parameter in the drag reduction potential. Full article
(This article belongs to the Special Issue Advances in Active and Passive Techniques for Fluid Flow Manipulation)
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17 pages, 3685 KiB  
Article
Evaluation of Aromatic Organic Compounds as Additives on the Lubrication Properties of Castor Oil
by María Teresa Hernández-Sierra, José E. Báez, Luis Daniel Aguilera-Camacho, J. Santos García-Miranda and Karla J. Moreno
Lubricants 2024, 12(7), 244; https://doi.org/10.3390/lubricants12070244 - 4 Jul 2024
Cited by 1 | Viewed by 1729
Abstract
In the quest for sustainable lubrication solutions, the present research explored the potential of five organic compounds as additives in castor oil (CO) to improve its lubricating properties. The compounds tested were curcumin, eugenol, 1,3-Diphenyl-2-propanone, 1,3-Diphenyl-2-propenone, and 1,3-Diphenyl-1,3-propanedione. The main results showed that [...] Read more.
In the quest for sustainable lubrication solutions, the present research explored the potential of five organic compounds as additives in castor oil (CO) to improve its lubricating properties. The compounds tested were curcumin, eugenol, 1,3-Diphenyl-2-propanone, 1,3-Diphenyl-2-propenone, and 1,3-Diphenyl-1,3-propanedione. The main results showed that each additive enhanced at least one characteristic of CO. Most of the additives lowered the density of the castor oil but increased the viscosity by up to 20%. Curcumin and eugenol were particularly effective in creating thicker lubricant films and higher film thickness ratios. Eugenol and 1,3-Diphenyl-2-propanone significantly reduced the friction coefficient by up to 25%. Wear rate and wear mechanisms were significantly reduced with all the additives, achieving a reduction in wear rate of up to 50% (CO+curcumin). All the additives, except the 1,3-Diphenyl-1,3-propanedione, enhanced the oxidation onset temperature up to 8 °C. The influence of chemical structure was also addressed. The optimal additive combination for a specific application that demands minimal friction and wear, as well as strong oxidation stability, was eugenol, followed by curcumin and 1,3-Diphenyl-2-propanone. Overall, the research contributes to the development of eco-friendly lubricants, aligning with the growing demand for green industrial applications, and highlights the significant tribological benefits of these substances as sustainable additives in biolubricant formulations. Full article
(This article belongs to the Special Issue Recent Advances in Green Lubricants)
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29 pages, 8263 KiB  
Article
Mesoscale Model for Composite Laminates: Verification and Validation on Scaled Un-Notched Laminates
by Giuseppe Corrado, Albertino Arteiro, António Torres Marques, Fernass Daoud and Florian Glock
Polymers 2024, 16(12), 1659; https://doi.org/10.3390/polym16121659 - 11 Jun 2024
Viewed by 1306
Abstract
This paper presents a mesoscale damage model for composite materials and its validation at the coupon level by predicting scaling effects in un-notched carbon-fiber reinforced polymer (CFRP) laminates. The proposed material model presents a revised longitudinal damage law that accounts for the effect [...] Read more.
This paper presents a mesoscale damage model for composite materials and its validation at the coupon level by predicting scaling effects in un-notched carbon-fiber reinforced polymer (CFRP) laminates. The proposed material model presents a revised longitudinal damage law that accounts for the effect of complex 3D stress states in the prediction of onset and broadening of longitudinal compressive failure mechanisms. To predict transverse failure mechanisms of unidirectional CFRPs, this model was then combined with a 3D frictional smeared crack model. The complete mesoscale damage model was implemented in ABAQUS®/Explicit. Intralaminar damage onset and propagation were predicted using solid elements, and in-situ properties were included using different material cards according to the position and effective thickness of the plies. Delamination was captured using cohesive elements. To validate the implemented damage model, the analysis of size effects in quasi-isotropic un-notched coupons under tensile and compressive loading was compared with the test data available in the literature. Two types of scaling were addressed: sublaminate-level scaling, obtained by the repetition of the sublaminate stacking sequence, and ply-level scaling, realized by changing the effective thickness of each ply block. Validation was successfully completed as the obtained results were in agreement with the experimental findings, having an acceptable deviation from the mean experimental values. Full article
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14 pages, 8821 KiB  
Article
Friction-Wear and Noise Characteristics of Friction Disks with Circular Texture
by Biao Ma, Weichen Lu, Liang Yu, Cenbo Xiong, Guoqiang Dang and Xiaobo Chen
Materials 2024, 17(10), 2337; https://doi.org/10.3390/ma17102337 - 14 May 2024
Cited by 3 | Viewed by 1387
Abstract
The reduction of friction-induced noise is a crucial research area for enhancing vehicle comfort, and this paper proposes a method based on circular pit texture to achieve this goal. We conducted a long-term sliding friction test using a pin-on-disc friction and a wear [...] Read more.
The reduction of friction-induced noise is a crucial research area for enhancing vehicle comfort, and this paper proposes a method based on circular pit texture to achieve this goal. We conducted a long-term sliding friction test using a pin-on-disc friction and a wear test bench to verify the validity of this method. To compare the friction noise of different surfaces, texture units with varying line densities were machined on the surface of friction disk samples. The resulting friction-wear and noise characteristics of the samples were analyzed in conjunction with the microscopic morphology of the worn surfaces. The results indicate that surfaces with textures can delay the onset of squeal noise, and the pattern of its development differs from that of smooth surfaces. The noise reduction effect is most evident due to the proper distribution of textures that can form furrow-like wear marks at the wear interface. The finite element results demonstrate that this morphology can improve pressure distribution at the leading point and reduce the tendency of system instability. Full article
(This article belongs to the Special Issue Evolution of the Working Performance of Special Materials)
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11 pages, 3470 KiB  
Article
The Effect of Lubricant’s Viscosity on Reducing the Frictional-Induced Fluctuation on the Onset of Friction
by Shutian Liu, Juncheng Lv and Chuanbo Liu
Lubricants 2024, 12(4), 136; https://doi.org/10.3390/lubricants12040136 - 17 Apr 2024
Cited by 7 | Viewed by 1999
Abstract
The initial friction stage between the contacting materials would generate a maximum shear force and an unstable fluctuating time, which had a negative effect on the entire frictional system, especially at low temperature conditions. In order to decrease the occurring shear force and [...] Read more.
The initial friction stage between the contacting materials would generate a maximum shear force and an unstable fluctuating time, which had a negative effect on the entire frictional system, especially at low temperature conditions. In order to decrease the occurring shear force and fluctuating time on the onset of friction, two different lubricating oils were applied in this study to investigate the influence of lubricant’s viscosity on these friction behaviors. The frictional experiments were conducted between the steel ball and the 40CrMnMo, and special attention was paid to the relationship between maximum friction force, fluctuating time, frictional vibration and the initial lubricant temperature. The results showed that the friction force first increased to the maximum value and then experienced an oscillation damping period (fluctuating time) before it reached a stable state. And this fluctuating behavior caused corresponding vibrations on the initial contacting. However, compared to the high viscosity lubricating oil (HO), the low viscosity lubricating oil (LO) contributed to more than 50% reductions on max friction force, fluctuating time and vibration at the cold start (0 °C). Moreover, the weakened initial frictional fluctuation was conducive to generating a low and stable friction coefficient (COF) and wear loss of the long-term test. The discrepancy on lubricating performance was that the low viscosity provided high fluidity, which allowed rapid distribution of the lubricant between the contacting surfaces and formed an intact lubricating film. Similarly, the high temperature decreased the viscosity of HO and thus led to satisfactory friction reductions. The knowledge gained herein provides a supporting theory on the design and preparation of a lubricating oil with high performance. Full article
(This article belongs to the Special Issue Friction–Vibration Interactions)
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16 pages, 15639 KiB  
Article
Playing with Low Amounts of Expanded Graphite for Melt-Processed Polyamide and Copolyester Nanocomposites to Achieve Control of Mechanical, Tribological, Thermal and Dielectric Properties
by Ruben Vande Ryse, Michiel Van Osta, Mounia Gruyaert, Maarten Oosterlinck, Ádám Kalácska, Mariya Edeleva, Frederik Pille, Dagmar R. D’hooge, Ludwig Cardon and Patrick De Baets
Nanomaterials 2024, 14(7), 606; https://doi.org/10.3390/nano14070606 - 29 Mar 2024
Cited by 1 | Viewed by 1442
Abstract
Polyamide 11 (PA11) and copolyester (TPC-E) were compounded through melt extrusion with low levels (below 10%) of expanded graphite (EG), aiming at the manufacturing of a thermally and electrically conductive composite resistant to friction and with acceptable mechanical properties. Thermal characterisation showed that [...] Read more.
Polyamide 11 (PA11) and copolyester (TPC-E) were compounded through melt extrusion with low levels (below 10%) of expanded graphite (EG), aiming at the manufacturing of a thermally and electrically conductive composite resistant to friction and with acceptable mechanical properties. Thermal characterisation showed that the EG presence had no influence on the onset degradation temperature or melting temperature. While the specific density of the produced composite materials increased linearly with increasing levels of EG, the tensile modulus and flexural modulus showed a significant increase already at the introduction of 1 wt% EG. However, the elongation at break decreased significantly for higher loadings, which is typical for composite materials. We observed the increase in the dielectric and thermal conductivity, and the dissipated power displayed a much larger increase where high frequencies (e.g., 10 GHz) were taken into account. The tribological results showed significant changes at 4 wt% for the PA11 composite and 6 wt% for the TPC-E composite. Morphological analysis of the wear surfaces indicated that the main wear mechanism changed from abrasive wear to adhesive wear, which contributes to the enhanced wear resistance of the developed materials. Overall, we manufactured new composite materials with enhanced dielectric properties and superior wear resistance while maintaining good processability, specifically upon using 4–6 wt% of EG. Full article
(This article belongs to the Special Issue Thermally Conductive Nanomaterials and Their Applications)
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