Search Results (634)

This investigation employs focused ion beam (FIB) and transmission electron microscopy (TEM) techniques to systematically analyze the distribution characteristics of fission products in medium-burnup (40.6 GWd/tU) UO₂ fuel and their impact on fuel cracking behavior. The findings indicate that grain boundary embrittlement is predominantly attributed to the accumulation of spherical particles of solid fission products, including Mo, Ru, Rh, and Pd, which preferentially segregate around impurity particles, leading to localized stress concentration. Intragranular cracks are associated with the strip-like segregation of fission elements and the amorphization process. It also reveals that the size and number density of intragranular Xe bubbles are ~6.24 ± 0.24 nm and 5.2 × 10²² m⁻³, respectively, while Xe did not, under the analyzed conditions, significantly influence crack nucleation. This research elucidates the correlation mechanism between fission product distribution and fuel cracking behavior at medium burn up, offering experimental evidence to enhance the reliability and safety of nuclear fuel assemblies. Full article

This study systematically evaluates the influence of copper (Cu) addition in gas-shielded solid wires on the microstructure and cryogenic toughness of X80 pipeline steel welds. Welds were fabricated using solid wires with varying Cu contents (0.13–0.34 wt.%) under identical gas metal arc welding (GMAW) parameters. The mechanical capacities were assessed via tensile testing, Charpy V-notch impact tests at −20 °C and Vickers hardness measurements. Microstructural evolution was characterized through optical microscopy (OM), scanning electron microscopy (SEM) and electron backscatter diffraction (EBSD). Key findings reveal that increasing the Cu content from 0.13 wt.% to 0.34 wt.% reduces the volume percentage of acicular ferrite (AF) in the weld metal by approximately 20%, accompanied by a significant decline in cryogenic toughness, with the average impact energy decreasing from 221.08 J to 151.59 J. Mechanistic analysis demonstrates that the trace increase in the Cu element. The phase transition temperature and inclusions is not significant but can refine the prior austenite grain size of the weld, so that the total surface area of the grain boundary increases, and the surface area of the inclusions within the grain is relatively small, resulting in the nucleation of acicular ferrite within the grain being weak. This microstructural transition lowers the critical crack size and diminishes the density for high-angle grain boundaries (HAGBs > 45°), which weakens crack deflection capability. Consequently, the crack propagation angle decreases from 54.73° to 45°, substantially reducing the energy required for stable crack growth and deteriorating low-temperature toughness. Full article

Hydrodynamic cavitation is one of the most promising technologies for sustainable process intensification in the food, nutraceutical, and environmental sectors, due to its ability to generate highly localized and intense implosions. Venturi-type devices, known for their simplicity and efficiency, are widely used for non-thermal extraction, microbial inactivation, and cellular disruption. However, the effectiveness of cavitation critically depends on internal geometry—particularly the perimeter-to-area ratio (P/A), which influences both pressure gradient distribution and the density of nucleation sites. In this context, an innovative configuration based on the Reuleaux triangle is proposed, allowing for a significant increase in the P/A ratio compared to conventional circular-section devices. This theoretical study extends the Navier–Stokes and Rayleigh–Plesset models to describe bubble dynamics and assess the influence of geometric and rotational variants (VRAt) on the localization and intensity of cavitation collapse. The results suggest that optimized internal geometries can reduce treatment times, increase selectivity, and improve the overall energy efficiency of cavitation processes, offering strong potential for advanced and sustainable industrial applications. This work is entirely theoretical and is intended to support the future design and experimental validation of next-generation cavitating devices. Full article

The electrochemical conversion of CO₂ into high-purity Graphene NanoCarbon (GNC) materials provides a compelling path to address climate change while producing economically valuable nanomaterials. This work presents the progress and prospects of new large-scale syntheses of GNC allotropes via the C2CNT (CO₂ to Carbon Nano Technology) process. The C2CNT molten carbonate electrolysis technique enables the formation of Carbon NanoTubes (CNTs), Magnetic CNTs (MCNTs), Carbon Nano-Onions (CNOs), Carbon Nano-Scaffolds (CNSs), and Helical CNTs (HCNTs) directly from atmospheric or industrial CO₂. We discuss the morphology control enabled through variations in electrolyte composition, temperature, current density, and nucleation additives. We present results from scaled operations reaching up to 1000 tons/year CO₂ conversion and propose design approaches to reach megaton scales to support climate mitigation and GNC mass production. The products demonstrate high crystallinity, as evidenced by Raman, XRD, SEM, and TGA analyses, and offer promising applications in electronics, construction, catalysis, and medical sectors. Full article

The remarkable advantages of zinc anodes render aqueous zinc-ion batteries (ZIBs) a highly promising energy storage solution. Nevertheless, the uncontrolled growth of zinc dendrites and side reactions pose significant obstacles to the practical application of ZIBs. To address these issues, a straightforward strategy has been proposed, involving the addition of a minute quantity of AgNO₃ to the electrolyte to stabilize zinc anodes. This additive spontaneously forms a hierarchically porous Ag interphase on the zinc anodes, which is characterized by its zinc-affinitive nature. The interphase offers abundant zinc nucleation sites and accommodation space, leading to uniform zinc plating/stripping and enhanced kinetics of zinc deposition/dissolution. Moreover, the chemically inert Ag interphase effectively curtails side reactions by isolating water molecules. Consequently, the incorporation of AgNO₃ enables zinc anodes to undergo cycling for extended periods, such as over 4000 h at a current density of 0.5 mA/cm² with a capacity of 0.5 mAh/cm², and for 450 h at 2 mA/cm² with a capacity of 2 mAh/cm². Full zinc-ion cells equipped with this additive not only demonstrate increased specific capacities but also exhibit significantly improved cycle stability. This research presents a cost-effective and practical approach for the development of reliable zinc anodes for ZIBs. Full article

Circulating fluidized bed fly ash (CFBFA) stockpiles release alkaline dust, high-pH leachate, and secondary CO₂/SO₂—an environmental burden that exceeds 240 Mt yr⁻¹ in China alone. Yet, barely 25% is recycled, because the high f-CaO/SO₃ contents destabilize conventional cementitious products. Here, we presents a pressurized flue gas heat curing (FHC) route to bridge this scientific deficit, converting up to 85 wt% CFBFA into structural lightweight gravel. The gypsum dosage was optimized, and a 1:16 (gypsum/CFBFA) ratio delivered the best compromise between early ettringite nucleation and CO₂-uptake capacity, yielding the highest overall quality. The optimal mix reaches 9.13 MPa 28-day crushing strength, 4.27% in situ CO₂ uptake, 1.75 g cm⁻³ bulk density, and 3.59% water absorption. Multi-technique analyses (SEM, XRD, FTIR, TG-DTG, and MIP) show that FHC rapidly consumes expansive phases, suppresses undesirable granular-ettringite formation, and produces a dense calcite/needle-AFt skeleton. The FHC-treated CFBFA composite gravel demonstrates 30.43% higher crushing strength than JTG/TF20-2015 standards, accompanied by a water absorption rate 28.2% lower than recent studies. Its superior strength and durability highlight its potential as a low-carbon lightweight aggregate for structural engineering. A life-cycle inventory gives a cradle-to-gate energy demand of 1128 MJ t⁻¹ and a process GWP of 226 kg CO₂-eq t⁻¹. Consequently, higher point-source emissions paired with immediate mineral sequestration translate into a low overall climate footprint and eliminate the need for CFBFA landfilling. Full article

This study focuses on S32654 super austenitic stainless steel (SASS) and systematically characterizes the morphology of the sigma (σ) phase and the segregation behavior of alloying elements in its as-cast microstructure. High-temperature confocal scanning laser microscopy (HT-CSLM) was employed to investigate the effect of the rare earth element yttrium (Y) on the solidification microstructure and σ phase precipitation behavior of SASS. The results show that the microstructure of SASS consists of austenite dendrites and interdendritic eutectoid structures. The eutectoid structures mainly comprise the σ phase and the γ₂ phase, exhibiting lamellar or honeycomb-like morphologies. Regarding elemental distribution, molybdenum displays a “concave” distribution pattern within the dendrites, with lower concentrations at the center and higher concentrations at the sides; when Mo locally exceeds beyond a certain threshold, it easily induces the formation of eutectoid structures. Mo is the most significant segregating element, with a segregation ratio as high as 1.69. The formation mechanism of the σ phase is attributed to the solid-state phase transformation of austenite (γ → γ₂ + σ). In the late stages of solidification, the concentration of chromium and Mo in the residual liquid phase increases, and due to insufficient diffusion, there are significant compositional differences between the interdendritic regions and the matrix. The enriched Cr and Mo cause the interdendritic austenite to become supersaturated, leading to solid-state phase transformation during subsequent cooling, thereby promoting σ phase precipitation. The overall phase transformation process can be summarized as L → L + γ → γ → γ + γ₂ + σ. Y microalloying has a significant influence on the solidification process. The addition of Y increases the nucleation temperature of austenite, raises nucleation density, and refines the solidification microstructure. However, Y addition also leads to an increased amount of eutectoid structures. This is primarily because Y broadens the solidification temperature range of the alloy and prolongs grain growth perio, which aggravates the microsegregation of elements such as Cr and Mo. Moreover, Y raises the initial precipitation temperature of the σ phase and enhances atomic diffusion during solidification, further promoting σ phase precipitation during the subsequent eutectoid transformation. Full article

The cast nickel-based superalloy K417G exhibits excellent high-temperature strength, but non-equilibrium solidification during casting can cause defects such as irreparable interdendritic microporosity, which significantly degrades its fatigue and creep properties. This study uses hot isostatic pressing (HIP) to eliminate internal flaws such as porosity in the K417G alloy, aiming to improve its mechanical properties. We investigated the microstructure and mechanical properties of K417G under two thermal conditions: solution heat treatment (SHT) and hot isostatic pressing (HIP). The results indicate that HIP significantly reduces microporosity. Compared to SHT, HIP improves the mechanical performance of K417G. The creep fracture mechanism shifts from intergranular brittle fracture (SHT) to ductile fracture (HIP). Consequently, HIP increases the alloy′s creep life approximately threefold and raises its fatigue limit by about 20 MPa. This improvement is attributed to pore density reduction, which decreases stress concentration zones and homogenizes the microstructure, thereby impeding fatigue crack nucleation and extending the crack incubation period. Full article

The complex geological environment in western Sichuan, China, leads to frequent debris flow disasters, posing significant threats to the lives and property of local residents. In this study, debris flow susceptibility models were developed using three machine learning algorithms: Support Vector Machine (SVM), Random Forest (RF), and Extreme Gradient Boosting (XGBoost). The models were trained with data in Songpan County and used for debris flow susceptibility prediction in Mao County, using small watersheds as assessment units. Seventeen key feature factors based on multi-source remote sensing data encompassing topography and geomorphology, geological structures, environmental elements, and human activities were selected as input parameters after assessment with Pearson correlation analysis. Model performance was rigorously evaluated through ten-fold cross-validation, and hyperparameter optimization was employed to enhance predictive accuracy. To assess the models’ robustness, the trained models were applied to the neighboring Mao County for cross-regional validation. The results consistently indicate that elevation, seismic nucleation density, population density, and distance to roads are the primary controlling factors influencing susceptibility. Comparative analysis between the Songpan and Mao County reveals that the RF model significantly outperforms SVM and XGBoost in accuracy and robustness. Therefore, the RF model is better suited for debris flow susceptibility assessment in western Sichuan. Although the effectiveness of this model may be limited by the relatively small sample size of debris flow events in the dataset and potential variations in environmental conditions across different regions, it still holds promise for providing a scientific basis and decision-making support for disaster mitigation in comparable areas of western Sichuan. Full article

Lithium–sulfur (Li-S) batteries are hindered by the sluggish electrochemical kinetics and poor reversibility of lithium polysulfides (LiPSs), which limits their practical energy density and cycle life. In order to address this issue, a novel Ni₃N/Nb₄N₅ heterostructure was synthesized via electrospinning and nitridation as a functional coating for polypropylene (PP) separators. Adsorption experiments were conducted in order to ascertain the heterostructure’s superior affinity for LiPSs, thereby effectively mitigating their shuttling. Studies of Li₂S nucleation demonstrated the catalytic role of the substance in accelerating the deposition kinetics of Li₂S. Consequently, Li-S cells that employed the Ni₃N/Nb₄N₅-modified separator were found to achieve significantly enhanced electrochemical performance, with the cells delivering an initial discharge capacity of 1294.4 mAh g⁻¹ at 0.2 C. The results demonstrate that, after 150 cycles, the cells retained a discharge capacity of 796.2 mAh g⁻¹, corresponding to a low capacity decay rate of only 0.25% per cycle. In addition, the rate capability of the cells was found to be improved in comparison to control cells with NiNb₂O₆-modified or pristine separators. Full article

We investigate a two-dimensional system of active Brownian dumbbells using molecular dynamics simulations. In this model, each dumbbell is driven by an active force oriented perpendicular to the axis connecting its two constituent beads. We characterize the resulting phase behavior and find that, across all values of activity, the system undergoes phase separation between dilute and dense phases. The dense phase exhibits hexatic order, and for large enough activity, we observe a marked increase in local polarization, with dumbbells predominantly oriented towards the interior of the clusters. Compared to the case of axially self-propelled dumbbells, we find that the binodal region is enlarged towards lower densities at all activities. This shift arises because dumbbells with transverse propulsion can more easily form stable cluster cores, serving as nucleation seeds, and show a highly suppressed escaping rate from the cluster boundary. Finally, we observe that clusters exhibit spontaneous rotation, with the modulus of the angular velocity scaling as $\omega \sim r_g^{-2}$, where $r_g$ is the cluster’s radius of gyration. This contrasts with axially propelled dumbbells, where the scaling follows $\omega \sim r_g^{-1}$. We develop a simplified analytical model to rationalize this scaling behavior. Full article

Traditionally, the microcellular foaming process has aimed to generate uniform cell structures by applying heat uniformly to all surfaces of a polymer. Homogeneous cell distribution is known to enhance the mechanical properties and durability of the final product. However, the ability to engineer a gradient in cell density offers potential advantages for specific functional applications, such as improved sound absorption and thermal insulation. In this study, a controlled thermal gradient was introduced by heating only one side of a fully CO₂-saturated poly(methyl methacrylate) (PMMA) specimen. This approach allowed for the formation of a cell density gradient across the sample thickness. The entire process was conducted using a solid-state batch foaming technique, commonly referred to as the microcellular foaming process. A one-sided heating strategy successfully induced a spatial variation in cell morphology. Furthermore, a coalescence function was developed to account for cell merging behavior, enabling the construction of a predictive model for local cell density. The proposed model accurately captured the evolution of cell density gradients under asymmetric thermal conditions and was validated through experimental observations, demonstrating its potential for precise control over foam structure in saturated PMMA systems. Full article

The CASTRIP process is an innovative method for producing flat rolled low-carbon and low-alloy steel at very thin thicknesses. By casting steel close to its final dimensions, enormous savings in time and energy can be realized. In this paper, an ultra-high-strength low-alloy corrosion-resistant steel was produced through the CASTRIP process. Microstructure and properties were investigated by means of optical microscopy (OM), scanning electron microscopy (SEM), transmission electron microscopy (TEM), laser confocal microscopy (LSCM), electron backscattered diffraction (EBSD), and tensile testing. The results show that the microstructure is mainly composed of polygonal ferrite, bainite ferrite, and acicular ferrite. The bainite ferrite forms parallel lath bundles nucleating at austenite grain boundaries, propagating perpendicularly into the parent grains. The acicular ferrite exhibits a cross-interlocked morphology preferentially nucleating at oxide/sulfide inclusions. Microstructural characterization confirms that the phase transformation of acicular ferrite and bainite ferrite introduces high-density dislocations, identified as the primary strengthening mechanism. Under the CASTRIP process, corrosion-resistant elements such as Cu, P, Sb, and Nb are completely dissolved in the matrix without grain boundary segregation, thereby contributing to solid solution strengthening. Full article

A novel ultrahigh-strength steel with Co and strengthened through nanoscale precipitation was developed. We found that the Co element had a synergistic effect on the precipitation process. The simulation results indicate that adding Co to steel can suppress the tracer diffusion coefficients of all the elements in the steel, hindering the atomic self-diffusion rate and long-range diffusion effect. A decrease in the atomic diffusion rate of precipitations will affect the nucleation, distribution, and growth of precipitations. The Atom probe tomography (APT) results indicate that the Co element not only dispersed uniformly in the matrix itself but also induced the uniform distribution of the precipitation phases. During the nucleation process of the precipitation, the rejected Co atoms formed small regions of high Co concentrations around the precipitation, inhibiting the coarsening of the precipitation. Under the synergistic effect of Co, the high number density of nanoscale NiAl and M₂C enhanced the strength of the steel. Full article

In arid and semi-arid areas, soil is blown up by the wind because of its loose structure. Wind erosion causes soil quality and fertility loss, land degradation, air pollution, disruption of ecological balance, and agricultural and livestock losses. Consequently, there is an immediate imperative for methods to mitigate the impacts of wind erosion. SICP (soybean urease-induced carbonate precipitation) has emerged as a promising biogeotechnical technology in mitigating wind erosion in arid and semi-arid regions. To enhance bio-cementation efficacy and treatment efficiency of SICP, aluminum chloride (AlCl₃) was employed as an additive to strengthen the SICP process. Multiple SICP treatment cycles with AlCl₃ additive were conducted on Tengger Desert sand specimens, with the specimens treated without AlCl₃ as the control group. The potential mechanisms by which AlCl₃ enhances SICP may have two aspects: (1) its flocculation effect accelerates the salting-out of proteinaceous organic matter in the SICP solution, retaining these materials as nucleation sites within soil pores; (2) the highly charged Al³⁺ cations adsorb onto negatively charged sand particle surfaces, acting as cores to attract and coalesce free CaCO₃ in solution, thereby promoting preferential precipitation at particle surfaces and interparticle contacts. This mechanism enhances CaCO₃ cementation efficiency, as evidenced by 2.69–3.89-fold increases in penetration resistance at the optimal 0.01 M AlCl₃ concentration, without reducing CaCO₃ production. Wind erosion tests showed an 88% reduction in maximum erosion rate (from 1142.6 to 135.3 g·m⁻²·min⁻¹), directly correlated with improved microstructural density observed via SEM (spherical CaCO₃ aggregates at particle interfaces). Economic analysis revealed a 50% cost reduction due to fewer treatment cycles, validating the method’s sustainability. These findings highlight AlCl₃-modified SICP as a robust, cost-effective strategy for wind erosion control in arid zones, with broad implications for biogeotechnical applications. Full article