Search Results (82)

The growing demand for sustainable materials has led to increased interest in biodegradable polymer fibers and nonwoven mats due to their eco-friendly characteristics and potential to reduce plastic pollution. This review highlights how mechanical properties influence the performance and suitability of biodegradable polymer fibers across diverse applications. This covers synthetic polymers such as polylactic acid (PLA), polyhydroxyalkanoates (PHAs), polycaprolactone (PCL), polyglycolic acid (PGA), and polyvinyl alcohol (PVA), as well as natural polymers including chitosan, collagen, cellulose, alginate, silk fibroin, and starch-based polymers. A range of fiber production methods is discussed, including electrospinning, centrifugal spinning, spunbonding, melt blowing, melt spinning, and wet spinning, with attention to how each technique influences tensile strength, elongation, and modulus. The review also addresses advances in composite fibers, nanoparticle incorporation, crosslinking methods, and post-processing strategies that improve mechanical behavior. In addition, mechanical testing techniques such as tensile test machine, atomic force microscopy, and dynamic mechanical analysis are examined to show how fabrication parameters influence fiber performance. This review examines the mechanical performance of biodegradable polymer fibers and fibrous mats, emphasizing their potential as sustainable alternatives to conventional materials in applications such as tissue engineering, drug delivery, medical implants, wound dressings, packaging, and filtration. Full article

Waste tire textile fiber (WTTF), a secondary product from the processing of end-of-life tires, is predominantly disposed of through incineration or landfilling—both of which present significant environmental hazards. The incineration process emits large quantities of greenhouse gases (GHGs) as well as harmful substances such as dioxins and heavy metals, exacerbating air pollution and contributing to climate change. Conversely, landfilling WTTF results in long-term environmental degradation, as the synthetic fibers are non-biodegradable and can leach pollutants into the surrounding soil and water systems. These detrimental impacts emphasize the pressing need for environmentally sustainable disposal and reuse strategies. We found that 80% of WTTF was used for the production of thermal insulation mats. The other part, i.e., 20% of the raw material, used for the twining, stabilization, and improvement of the properties of the mats, consisted of recycled polyester fiber (RPES), bicomponent polyester fiber (BiPES), and hollow polyester fiber (HPES). The research shows that 80% of WTTF produces a stable filament for sustainable thermal insulating mat formation. The studies on sustainable thermal insulating mats show that the thermal conductivity of the product varies from 0.0412 W/(m∙K) to 0.0338 W/(m∙K). The tensile strength measured parallel to the direction of formation ranges from 5.60 kPa to 13.8 kPa, and, perpendicular to the direction of formation, it ranges from 7.0 kPa to 23 kPa. In addition, the fibers, as well as the finished product, were characterized by low water absorption values, which, depending on the composition, ranged from 1.5% to 4.3%. This research is practically significant because it demonstrates that WTTF can be used to produce insulating materials using non-woven technology. The obtained thermal conductivity values are comparable to those of conventional insulating materials, and the measured mechanical properties meet the requirements for insulating mats. Full article

The reuse of recycled carbon fibers (rCF) is a response to growing environmental concerns associated with the composites industry. Recycling and reusing carbon fibers represents a more sustainable alternative by reducing waste at the end of the life cycle of composite materials and decreasing dependency on virgin raw materials. This study investigates the influence of process parameters on two different non-woven mats made by carding rCF and blending with thermoplastic filaments: Carbiso TM-PA6/60 and TM-MAPP/60. Two processing methods were examined—one-shot process (M1) and lamination (M2)—to fabricate multilayer coupons. The results indicate that the two-layer panels produced using M2 exhibited a lower porosity (9.9% for PA6/60 and 4.1 for MAPP/60) and superior mechanical performance. However, the differences in performance between the two methods diminished as the number of layers increased. Concerning matrix–fiber compatibility, MAPP/60 showed the best results due to the fiber’s roughness, matrix particles on the fibers, and the incorporation of maleic anhydride in polypropylene (PP), significantly enhancing adhesion. Full article

The application of electrospinning technologies for the preparation of mats based on mucoadhesive polysaccharides, such as chitosan (CS), is an attractive strategy for the development of biopolymeric delivery systems for topical corticosteroids. In this work, an electrospinning technique is described for the preparation of CS-based mats doped with halloysite nanotubes (HNTs) with modified release of clobetasol propionate (CP). The optimized composition of the electrospinning solution was determined: 2.4% solution of CS in 46% acetic acid with addition of PEO (10% of CS mass) and HNTs (5% of CS mass); CP was introduced as an ethanol solution at the rate of 2 mg CP per 1 g of the obtained nonwoven material. The process parameters (the electrospinning voltage of 50–65 kV, the rotation speed of the spinning electrode of 10 min⁻¹, and the distance between the electrodes of 24 cm) were also optimized. The developed technology allowed us to obtain homogeneous nanofiber mats with excellent mechanical properties and biphasic drug release patterns (66% of CP released within 0.5 h and 88% of CP released within 6 h). The obtained nanofiber mats maintained the anti-inflammatory activity of corticosteroid at the level of free CP and showed no cytotoxicity. Full article

Mycelium-based composites (MBCs) are highly valued for their ability to transform low-value organic materials into sustainable building materials, offering significant potential for decarbonizing the construction sector. The properties of MBCs are influenced by factors such as the mycelium species, substrate materials, fabrication growth parameters, and post-processing. Traditional fabrication methods involve combining grain spawn with loose substrates in a mold to achieve specific single functional properties, such as strength, acoustic absorption, or thermal insulation. However, recent advancements have focused on digital biofabrication to optimize MBC properties and expand their application scope. Despite these developments, existing research predominantly explores the use of grain spawn inoculation, with little focus on liquid spawn. Liquid spawn, however, holds significant potential, particularly in digital biofabrication, due to its ease of deposition and greater precision compared with grains. This paper, part of a digital biofabrication framework, investigates the growth kinetics of Ganoderma lucidum and Pleurotus ostreatus on hemp non-woven mats, offering flexibility and mold-free fabrication using liquid inoculation. By integrating mycelium growth kinetics into digital biofabricated materials, researchers can develop more sustainable, efficient, and specialized solutions using fewer resources, enhancing the adaptability and functionality of MBCs. The experiment involved pre-cultivating P. ostreatus and G. lucidum in yeast peptone dextrose (YPD) and complete yeast media (CYM) under static (ST) and shaking (SH) conditions. Four dilutions (1:10, 1:2, 1:1, and 2:1) were prepared and analyzed through imagery to assess growth kinetics. Results showed that lower dilutions promoted faster growth with full coverage, while higher dilutions offered slower growth with partial coverage. SH conditions resulted in slightly higher coverage and faster growth. To optimize the control of material properties within the digital biofabrication system, it is recommended to use CYM ST for P. ostreatus and YPD SH for G. lucidum, as their growth curves show clear separation between dilutions, reflecting distinct growth efficiencies and speeds that can be selected for desired outcomes. Full article

Investigating the impact of textile structure reinforcement on the mechanical characteristics of polymer composites produced by the compression molding technique was the goal of this work. An epoxy resin system served as the matrix, and various woven (plain, twill, basket), nonwoven (mat), and unidirectional (UD) textile structures made from E-glass fibers were employed as reinforcement elements. Compression molding of pre-impregnated textile materials (prepregs) was used to create the composites. The well-impregnated textile structures with resin into prepreg and the good interface between layers of the composites were verified during the manufacture of the polymer–textile composites using DSC thermal analysis and an SEM microscope. For the mechanical behavior, flexural properties were determined. The composite samples with unidirectional prepreg reinforcement have the highest longitudinal flexural strengths at roughly 900 MPa. The woven prepreg-based composite laminates show balanced flexural properties in both directions. Composites based on plane and basket prepregs have a flexural strength of about 450 MPa. Their flexural strength is over 20% lower than that of the samples made using twill prepreg. In both directions, nonwoven prepreg-reinforced composite samples show the least amount of resistance to bending stresses (flexural strength of roughly 150 MPa). Full article

Building envelopes with natural fibers are the future of sustainable construction, combining ecology and energy efficiency. The geopolymer building envelope was reinforced with innovative composite bars and two types of natural insulation (coconut mats and flax/hemp non-woven fabrics) were used as the core material. A 10 mol sodium hydroxide solution with an aqueous sodium silicate solution was used for the alkaline activation of the geopolymers. The purpose of this study was to confirm the feasibility of producing geopolymer composites with insulating layers made of renewable materials, which would have compressive strengths like those of C25/30-grade concrete and thermal conductivity coefficients like those of lightweight concrete. This publication presents the results of physicochemical tests on the base materials (oxide (XRF) and mineral phase (XRD) analysis as well as morphology and EDS) and studies the physical (density measurements), mechanical (flexural and compressive strength tests) and insulating properties (thermal conductivity measurements) of the finished sandwich partitions. The composites achieved a flexural strength of 7 MPa, a compressive strength of up to 30 MPa and a decrease in the thermal conductivity coefficient of about 60%. The research demonstrates contribution to sustainable construction by developing geopolymer composites, offering both structural integrity and superior thermal insulation. This innovation not only reduces reliance on traditional, carbon-intensive materials but also promotes the use of eco-friendly resources, significantly lowering the carbon footprint of construction. The integration of natural fibers into geopolymer matrices addresses key environmental concerns, advancing a rapidly growing field that aligns with global efforts toward energy efficiency, waste reduction, and circular economy principles in building design. Full article

In light of the growing plastic waste problem worldwide, including in agriculture, this study focuses on the usefulness of both conventional, non-degradable plastics and environmentally friendly bioplastics in the agricultural sector. Although conventional plastic products are still essential in modern, even ecological agriculture, the increasing contamination by these materials, especially in a fragmented form, highlights the urgent need to search for alternative, easily biodegradable materials that could replace the non-degradable ones. According to the literature, polymers are widely used in agriculture for the preparation of agrochemicals (mostly fertilizers) with prolonged release. They also play a role as functional polymers against pests, serve as very useful super absorbents of water to improve crop health under drought conditions, and are commonly used as mulching films, membranes, mats, non-woven fabrics, protective nets, seed coatings, agrochemical packaging, or greenhouse coverings. This widespread application leads to the uncontrolled contamination of soil with disintegrated polymeric materials. Therefore, this study highlights the possible applications of bio-based materials as alternatives to conventional polyolefins or other environmentally persistent polymers. Bio-based polymers align with the strategy of innovative agricultural advancements, leading to more productive farming by reducing plastic contamination and adverse ecotoxicological impacts on aquatic and terrestrial organisms. On the other hand, advanced polymer membranes act as catching agents for agrochemicals, protecting against environmental intoxication. The global versatility of polymer applications in agriculture will not permit the elimination of already existing technologies involving polymers in the near future. However, in line with ecological trends in modern agriculture, more “green” polymers should be employed in this sector. Moreover, we highlight that more comprehensive legislative work on these aspects should be undertaken at the European Union level to guarantee environmental and climate protection. From the EU legislation point of view, the implementation of a unified, legally binding system on applications of bio-based, biodegradable, and compostable plastics should be a priority to be addressed. In this respect, the EU already demonstrates an initial action plan. Unfortunately, these are still projected directions for future EU policy, which require in-depth analysis. Full article

In the present study, the influence of the electrical parameters of the pulsed electrospinning process, such as the electrical voltage, the frequency of pulses, and the pulse duration, on the structure of obtained nonwovens was determined for the first time. It was found that all the parameters studied strongly influence the average diameter of the obtained fibers and that the pulsed electrospinning process carried out under specific conditions makes it possible to obtain, among other things, bimodal nonwovens. A 2³ factorial design was used to determine how the selected electrical parameters of the pulsed electrospinning process affect the structure of the resulting electrospun mats. It is shown, among other things, that by appropriately selecting the parameters of the electrospinning process, the thickness of fibers can be controlled, resulting in nonwovens with a desired morphology. Full article

This research used end-of-use cotton apparel to develop mulch mats, a type of agrotextiles. The researchers collected and sorted end-of-use garments to obtain cotton textile waste. These end-of-use garments were deconstructed to obtain shredded textiles and big pieces of textiles. Using the textiles from deconstructed end-of-use garments, together with a small amount of new cotton fibers, the researchers used a Feltloom to develop needle-punched nonwoven fabrics that can be used as mulch mats. The researchers tested textile properties of these mulch mats and conducted agricultural field tests for weed control and pot tests for biodegradation. The researchers also tested the mulch mats’ soil moisture infiltration, and impact on water evaporation. The nonwoven mulch mats made from end-of-use garments have excellent weed inhibition capability and biodegradability. Compared to plastic mulch sheet, the nonwoven mulch mats are better for water utilization in rainfall watering and sprinkle irrigation but poorer in water conservation in drip irrigation. Considering durability, biodegradability, and soil temperature regulation, it is recommended to use 100% cotton and felt four times to produce mulch mats from end-of-use garments. Full article

Maltodextrins are products of starch hydrolysis that can be processed into dry fibres through electrospinning and subsequently cured via mild thermal treatment to obtain nonwoven cross-linked polysaccharide-based mats. The sustainability of the process and the bioderived nature make this class of materials suitable candidates to be studied as renewable sorbents for the removal of contaminants from water. In this work, electrospinning of water solutions containing 50% wt. of commercial maltodextrin (Glucidex 2^®) and 16.6% wt. of citric acid was carried out at 1.2 mL/h flow and 30 kV applied voltage, followed by thermal curing at 180 °C of the dry fibres produced to obtain cross-linked mats. Well-defined fibres with a mean diameter of 1.64 ± 0.35 µm were successfully obtained and characterised by scanning electron microscopy, thermogravimetric analysis, and attenuated total reflectance Fourier transform infrared spectroscopy. Afterwards, a series of sorption tests were conducted to evaluate the effectiveness of the mats in removing atenolol from water. The results of the batch tests followed by HPLC-UV/Vis showed high sorption rates, with over 90% of the atenolol removed, and a maximum removal capacity of 7 mg/g. Furthermore, continuous fixed-bed sorption tests proved the positive interaction between the polymers and atenolol. Full article

In the past two decades, many studies on piezoelectric nanofibers (NFs) prepared from poly(vinylidene fluoride) (PVDF) and its copolymers, including single NFs, randomly oriented nonwoven mats, and aligned NFs, have been reported. However, studies on the relationships between the PVDF NF diameter, the orientation of the β-phase crystals inside NFs, and the piezoelectric properties of the NFs are still limited. In this study, the effect of the fiber diameter on the internal molecular packing/orientation and piezoelectric properties of aligned PVDF NF thin films was investigated. Herein, piezoelectric thin films composed of densely packed, uniaxially aligned, PVDF NFs with diameters ranging from 228 to 1315 nm were prepared by means of electrospinning with a rotating collector and successive hot-pressing and poling. The effect of the diameters of PVDF NFs on their internal structures, as well as the piezoelectric properties of the thin films, was investigated. All prepared NFs mainly contained β-phase crystals with a similar total crystallinity. The orientation of the β-phase crystals inside the NFs increased with an increase in the fiber diameter, resulting in an improved transverse piezoelectric coefficient (d₃₁) for the thin films. The output voltage of the prepared thin films reached a maximum of 2.7 V at 104 Hz. Full article

Nanofibers are some of the most attractive materials that can modify functionalities for developing new kinds of specific applications and are mainly used as a biomedical material. Herein, we designed and prepared antibacterial nonwoven fiber mats of PLA and PLA composited with Ag nanoparticles by electrospinning. The effects of varying filler contents on their chemical, surface morphology, thermal, water absorbency, and antibacterial properties were investigated using FTIR, SEM/EDS, DSC, swelling ratio, and qualitative and quantitative antibacterial tests. FTIR and EDS spectra indicated that Ag nanoparticles were incorporated in the PLA without chemical bonding. SEM revealed that the average diameter of the PLA nanofibers containing the Ag nanoparticles was more significant than those without those particles. In addition, fiber diameters are proportional to the amount of Ag nanoparticle contents. DSC indicated that the Ag nanoparticles can be incorporated within the PLA matrix without strongly affecting their thermal properties. Moreover, the crystallinity of the composite nonwoven fiber mats was higher than those of fiber mats in the neat PLA. However, TGA revealed that the loaded Ag can improve the thermal stability of the PLA electrospun fiber mats. Accordingly, the antibacterial activities revealed that all the composite nanofiber mats exhibited excellent resistance against S. aureus and E. coli bacterial strains. In addition, in the cell toxicity study, all produced hybrids of nonwoven fiber mats induced a reduction in cell viability for the L929 fibroblast cells. Our results suggest that the designed and prepared nonwoven fiber mats may have good potential for use in the biomedical field, particularly in wound dressing applications. Full article

This study investigated the influence of fiber content, temperature, and relative humidity on the thermal insulation properties of nonwoven mats made of seed fibers from Asclepias Syriaca, commonly known as milkweed floss. Nonwoven mats with a 1-inch thickness were produced by uniformly arranging milkweed fibers within a mold. Various quantities of fiber were employed to obtain nonwoven mats with a fiber content ranging from 5 to 35 kg/m³. Thermal conductivity and thermal diffusivity were measured across diverse relative humidity levels and temperatures. Simultaneously, milkweed floss samples were exposed to identical environmental conditions to assess the moisture regain and specific heat capacities of the fiber. The specific heat capacity of milkweed and thermal conductivity of the nonwovens exhibited a linear increase with temperature. The thermal diffusivity and thermal conductivity of the nonwovens decreased with rising fiber content. The thermal insulation properties of the nonwovens remained partially stable below 30% relative humidity but substantially deteriorated at higher levels. The nonwovens exhibited optimal thermal insulation properties at a fiber content between 20 and 25 kg/m³. The results of this study highlighted several technical advantages of employing milkweed floss as a sustainable and lightweight solution for thermal insulation. Full article

Delivery systems for biologically active substances such as proanthocyanidins (PCANs), produced in the form of electrospun nonwoven through the electrospinning method, were designed using a polymeric blend of poly(L-lactide-co-glycolide) (PLGA)and poly[(R,S)-3-hydroxybutyrate] ((R,S)-PHB). The studies involved the structural and thermal characteristics of the developed electrospun three-dimensional fibre matrices unloaded and loaded with PCANs. In the next step, the hydrolytic degradation tests of these systems were performed. The release profile of PCANs from the electrospun nonwoven was determined with the aid of UV–VIS spectroscopy. Approximately 30% of the PCANs were released from the tested electrospun nonwoven during the initial 15–20 days of incubation. The chemical structure of water-soluble oligomers that were formed after the hydrolytic degradation of the developed delivery system was identified through electrospray ionization mass spectrometry. Oligomers of lactic acid and OLAGA oligocopolyester, as well as oligo-3-hydroxybutyrate terminated with hydroxyl and carboxyl end groups, were recognized as degradation products released into the water during the incubation time. It was also demonstrated that variations in the degradation rate of individual mat components influenced the degradation pattern and the number of formed oligomers. The obtained results suggest that the incorporation of proanthocyanidins into the system slowed down the hydrolytic degradation process of the poly(L-lactide-co-glycolide)/poly[(R,S)-3-hydroxybutyrate] three-dimensional fibre matrix. In addition, in vitro cytotoxicity and antimicrobial studies advocate the use of PCANs for biomedical applications with promising antimicrobial activity. Full article