Search Results (61)

Nanomaterials such as cellulose nanocrystals and fumed silica are emerging as excellent thickeners for liquids in a variety of practical applications. Surfactants are often incorporated into the thickening fluids to provide stabilizing components and to control the surface activity of fluids. To develop new thickening materials with desired surface-active properties, it is important to understand the interactions between surfactants and nanoparticles in suspensions. In this work, the interactions between surfactants and nanocrystals/nanoparticles were investigated. Two surfactants, anionic sodium lauryl sulfate-based surfactant (referred to as Stepanol) and cationic hexadecyltrimethylammonium bromide (referred to as HTAB), were studied. Cellulose nanocrystals (referred to as NCC) and fumed-silica nanoparticles (referred to as N20) were used as nanomaterials. The unique feature of this study is that it simultaneously measures rheology, surface activity, and electrical conductivity to determine the influence of ionic surfactants on the behavior and properties of cellulose nanocrystal and fumed silica nanoparticle suspensions. Furthermore, the interactions are observed in the low surfactant concentration range of 0 to 500 ppm. The NCC concentration of NCC–surfactant mixtures was fixed at 1 wt%. Two concentrations of N20 (2 and 5 wt%) were used for N20–surfactant mixtures. The influence of Stepanol was found to be weak whereas HTAB had a strong influence on the rheology of NCC and N20 suspensions. The NCC suspension and surfactant–NCC suspensions were highly non-Newtonian shear-thinning. The N20 suspensions and N20-Stepanol mixtures were nearly Newtonian. The N20-HTAB mixtures were shear-thinning at high HTAB concentrations. The power law model described the rheological behavior of non-Newtonian systems adequately. The consistency and flow behavior indices varied only marginally with the addition of the anionic surfactant Stepanol to NCC and N20 suspensions. With the addition of cationic surfactant HTAB to NCC and N20 suspensions, however, a large increase (20- to 70-fold) in consistency index was observed at high surfactant concentrations. The critical surfactant concentrations where sharp transitions in the rheological properties took place were identified using break points in surface tension and electrical conductivity plots. This study offers valuable insights into tailoring surfactant–nanoparticle systems for practical applications, where precise control of rheological and interfacial properties may be required. Full article

Increasing amounts of textile waste require rapid implementation of novel recycling technologies. Biocatalytic degradation via enzymatic hydrolysis can be used to separate blends, which are otherwise inaccessible. However, the complex nature of the substrate and narrow operating window of the reaction necessitates process optimization but also complicates computational approaches. The reaction is performed in aqueous suspension at ambient pressure and temperatures well below boiling. Due to the gentle process conditions, preliminary assessment of ideal stirrer geometries can be performed in water under ambient conditions, using stirrers produced from commodity plastics using material extrusion-based 3D-printing at both bench (2 L) and semi-pilot (30 L) scale. Eight geometries were assessed using suspension activity (via cloud height), mixing energy consumption, and mixing time assessment via tracer addition at the bench scale. Four of these geometries were chosen for scale-up in a 30 L conical vessel. While large, especially close-clearance mixing equipment performed well at both sizes, an increase in performance of the pitched-blade turbine was observed at 30 L. This highlights the necessity of experimental scaleup procedure as well as optimized stirrer geometries for enzymatic hydrolysis. Full article

Non-dilute emulsions are emulsions where the concentration of the droplets is high enough for the neighbouring droplets to interact with each other hydrodynamically but is still smaller than the packed bed concentration where the droplets are packed and deformed against each other. Thus, they cover a broad range of droplet concentrations. Many emulsions encountered in industrial applications fall under this category. Non-dilute emulsions exhibit rich rheological behaviour, from a simple Newtonian fluid to a highly non-Newtonian fluid, reflecting shear-thinning, shear-thickening, yield stress, viscoelasticity, etc. In this article, the rheology of non-dilute emulsions is reviewed comprehensively. Emulsions of hard-sphere-type droplets and deformable droplets, with and without surfactants, are covered. The mathematical models describing the rheological behaviour of non-dilute emulsions are discussed. The influences of electric charge and interfacial rheology on the rheological behaviour of emulsions are covered in detail. The flocculation of droplets caused by different mechanisms, such as depletion and bridging induced by additives, and their effect on emulsion rheology are investigated thoroughly. Finally, the dynamic rheology of non-dilute emulsions is discussed, covering both pure oil–water interfaces and additive-laden interfaces. The mathematical models describing the dynamic rheological behaviour of non-dilute emulsions are described. Based on the existing theoretical and empirical models, it is possible to a priori predict the rheology of non-dilute emulsions. However, serious gaps in the existing knowledge on non-dilute emulsion rheology remain. This review identifies the gaps in existing knowledge and points out future directions in research related to non-dilute emulsion rheology. Full article

The subsurface injection of nanoparticles dispersed in stabilizing suspensions has emerged in the last 20 years as an effective and efficient remediation technique. The stabilizing suspensions used to avoid particle aggregation are shear-thinning—and hence non-Newtonian—fluids. In addition, the relatively high groundwater velocities and the high fluid viscosity do not allow for the application of the Darcy’s law, which must be replaced with the Forchheimer’s law. For these reasons, the calculation of the pressure drop in porous media has so far been performed numerically. In this article, a novel analytical formula is derived through a series of simplifying assumptions, using the Cross–Carreau formulation to describe the shear-thinning rheological behavior of the injected fluid. The validity of the formula was assessed using the numerical model MNMs. Comparison between the analytical predictions and the numerical results showed good agreement, with a substantial overlap of the results. For these reasons, the explicit formula is considered a useful tool to support the field-scale design of injection interventions. Full article

It has been shown for the first time that in the case of a pressure flow of a Newtonian fluid in a circular pipeline, the influence of forces of rheological origin, ion electrostatic and Van der Waals nature on the radius of the undeformed flow core is described by a third-degree polynomial with respect to the thickness of the layer, where the suspension structure is destroyed and its shear flow occurs. In this polynomial, the contributions of rheological forces and the influence of the hydraulic size of the solid-phase particles in the suspension enter as linear terms; ionic electrostatic and Van der Waals forces enter as quadratic and constant terms, respectively. For conditions typical of water–coal fuel, we demonstrate that the hydraulic (size) term is several orders of magnitude smaller than the leading terms and may be neglected, and that the quadratic term is negligible compared with the constant (free) term, so that the limiting value of the undeformed core radius is obtained as the real root of a cubic equation containing cubic, linear and constant terms. At DLVO equilibrium, the constant term vanishes, and the limiting relative core radius reduces to the rheological–hydraulic expression; away from equilibrium, the constant term becomes positive or negative, thereby altering the admissible interval of the relative core radius. Using Cardan’s method, we show analytically that (i) when the cubic discriminant is positive, a single real root exists and physically admissible solutions occur only for a negative constant term; (ii) when the discriminant is negative, three real roots exist and the maximum relative radius at which the suspension structure is preserved shifts above or below the rheological-only radius depending on the sign of the constant term. Numerical evaluation of the proposed lyophobicity model for proportionality coefficients k₁ in the range 1–10 yields a lyophobicity function varying approximately from 0.67 to 1.06, confirming the modest but non-negligible role of interparticle interaction energy in modifying the undeformed core size under water–coal fuel conditions. These results quantify the competing roles of rheology and interparticle forces in determining the stability and extent of the undeformed core in pipeline transport of structured suspensions. Full article

Particle-laden flows in non-Newtonian fluids are encountered in a variety of industrial applications, such as concrete pumping and battery electrode slurry processing, where accurate prediction of particle migration is essential for performance and product quality. This work investigates fully developed suspension flows in circular tubes, combining the shear-induced diffusion framework of Phillips et al. with the Krieger–Dougherty relative viscosity and the Carreau–Yasuda constitutive model. Unlike previous studies that generally rely on Newtonian or simple non-Newtonian rheology models, we employ the Carreau–Yasuda model, a more sophisticated constitutive relation that captures both shear-thinning behavior and Newtonian plateau regimes. By applying nondimensionalization and variable transformations, we reduce the governing coupled differential equations to a system of nonlinear algebraic equations, which allows for efficient computation of both particle concentration and velocity profiles. A systematic parametric study was conducted to evaluate the influence of several factors, including the pressure gradient, average particle concentration, and the five parameters of the Carreau–Yasuda model. Additionally, the migration parameter $\alpha =K_c/K_{\eta }$ was considered. The results reveal how the increased rheological complexity of the Carreau–Yasuda model significantly alters the migration dynamics when compared to simpler models. These novel findings have direct implications for optimizing industrial processes involving highly loaded suspensions, offering more accurate predictions of particle behavior under varying flow conditions. For the validation of our findings, experimental data in the literature was used. Full article

To achieve the upcycling of annually upsurging lignocellulosic wastes, the artificial humification of furfural residue is investigated under hydrothermal conditions with the objective of producing a high-concentration nitrogen-phosphorus-potassium (NPK) suspension fertilizer. Through orthogonal analysis, process conditions are optimized as a liquid-to-solid (aqueous KOH to furfural residue) ratio of 15, a reaction time of 5 h and a hydrothermal temperature of 160 °C. Subsequently, we screen out a formulation of suspension agents to stabilize the alkaline leachate, in which 0.50% sodium lignosulfonate, 0.20% xanthan gum and 0.05% potassium sorbate are incorporated via wet ball-milling. The Herschel–Bulkley equation well fits the rheological characteristics of the resulting suspension fertilizer with R² value exceeding 0.99. This suspension system is thus determined as one pseudoplastic non-Newtonian fluid. Due to higher static viscosity, it demonstrates superior anti-agglomeration capacity within a temperature range of 15–55 °C, while flowing smoothly through pipes during high-speed spraying onto the soil relied on its shear thinning. These findings provide novel insights for the high-value utilization of bio-waste and the development of new fertilizers with less consumption of energy and water. Full article

The viscous rheological behavior of suspensions of mixtures of fumed silica nanoparticles (N20) and rod-shaped cellulose nanocrystals (NCC) were studied experimentally. The fumed silica concentration varied from 2 to 11.3 wt% and the NCC concentration varied from 0.99 to 6.73 wt%. The suspensions of pure fumed silica, pure NCC, and mixtures of N20 and NCC were non-Newtonian shear-thinning in nature. The viscosity versus shear rate data of all suspensions of pure and mixed additives could be described satisfactorily by a power-law model. The consistency and flow behavior indices of the suspensions were strongly dependent on the concentrations of both N20 and NCC. While the consistency index increased sharply with the increases in additive (N20 and NCC) concentrations, the flow behavior index generally decreased with the increases in N20 and NCC concentrations. Thus, the suspensions became more shear-thinning with the increases in N20 and NCC concentrations. The shear-thinning of suspensions was due to two different mechanisms: the orientation of rod-shaped cellulose nanocrystals in the flow direction with the increase in shear rate and the break-up of large agglomerates of fumed silica aggregates with the increase in shear rate. Full article

Background/Objectives: Dermatitis is frequently treated with dexamethasone cutaneous application, which causes adverse effects mainly when it is chronically administered. Sesamol is a phytochemical compound known for its anti-inflammatory activity and low toxicity. Therefore, this study reports the optimization of a guar gum hydrogel with enhanced physicochemical and microbiological stability, providing an effective dosage form for topical application of sesamol nanocapsules to treat irritant contact dermatitis. Methods: Nano-based hydrogel containing 1 mg/g sesamol was prepared by adding the nanocapsule suspension to form a 2.5% (w/v) guar gum dispersion. Dynamic rheological analysis indicates that the formulations exhibit a non-Newtonian flow with pseudoplastic behavior. Hydrogels were evaluated by Fourier-transformed infrared (FTIR) spectroscopy, and, following spectrum acquisition, an unsupervised chemometrics model was developed to identify crucial variables. Additionally, the physicochemical and microbiological stability of the hydrogel was evaluated over a 60-day period. Results: ATR-FTIR spectra of all hydrogels evaluated are very similar after preparation and 60 days of storage. However, it showed a slight increase in average diameter and PDI and decreased pH values after 60 days. Microbiological assessment demonstrated that the hydrogel met the requirements for the microbial count over 60 days. The dermatitis model was induced by repeated applications of croton oil in the right ears of mice. The effectiveness of the hydrogels was evaluated by assessing ear edema and migration of polymorphonuclear cells. The nano-based hydrogel exhibited anti-inflammatory properties similar to those of dexamethasone. Conclusions: Therefore, the nano-based hydrogel containing sesamol exhibits therapeutic potential for treating cutaneous inflammatory diseases. Full article

The steady shear rheology of suspensions of mixtures of rod-shaped cellulose nanocrystals (NCC) and spherical starch nanoparticles (SNPs) was investigated experimentally over a broad range of NCC and SNP concentrations. The NCC concentration varied from about 1 to 6.7 wt% and the SNP concentration varied from 5 to 30 wt%. The suspensions of mixtures of NCC and SNPs were pseudoplastic (shear-thinning) in nature. The viscous behavior of suspensions of mixtures of NCC and SNPs could be described adequately using the power-law model. The power-law parameters, that is, consistency index and flow behavior index, were dependent on the concentrations of both NCC and SNPs. The consistency index increased substantially with increases in NCC and SNP concentrations. The flow behavior index generally decreased with an increase in NCC and SNP concentrations; that is, the suspension mixtures became more shear-thinning with increases in NCC and SNP concentrations. However, the dependence of the consistency index and flow behavior index on NCC concentration was much stronger as compared with the SNP concentration. Full article

Suspensions are prevalent in daily life and serve various purposes, including applications in food, medicine, and industry. Many of these suspensions display non-Newtonian characteristics stemming from particle–fluid interactions. Understanding the rheology of suspensions is critical for developing materials for applications across different fields. While Einstein’s viscosity formula is recognized as a key evaluation tool for suspension rheology, it does not apply when the solvent is a non-Newtonian fluid. Consequently, we explored how changes in the microstructure of suspensions influence their rheology, specifically focusing on changes in relative viscosity, through numerical simulations. The computational approaches used were the regularized lattice Boltzmann method and the virtual flux method. The computational model used was a two-dimensional parallel-plate channel, and the flow properties of the solvent were represented using the power-law model. Consequently, multiple particles migrated to two symmetrical points relative to the center, achieving mechanical equilibrium and moving closer to the center as the power-law index increased. Furthermore, the relative viscosity observed was lower than that predicted by Einstein’s viscosity formula, indicating that shear thinning could occur even with a power-law index above 1. Additionally, as the power-law index decreased, the relative viscosity also decreased. Full article

Every day, approximately 7 m³ of air flows through the lungs of an adult, which comes into contact with 80 m² of the lung surface. This air contains both natural and anthropogenic particles, which can deposit on the surface of the mucus lining the respiratory tract. The presence of particles in the mucus leads to changes in its rheology and, consequently, in its functions. Therefore, this research aimed to determine how a non-Newtonian fluid suspension will behave during flow, illustrating the movement of mucus during coughing. The model mucus was an aqueous solution of carboxymethylcellulose (CMC). The tested particles suspended in a non-Newtonian fluid were Arizona Fine Dust, diesel exhaust particles, polyethylene microparticles, and pine pollen. It was noticed that as the fluid viscosity increases, the number of Kelvin–Helmholtz instabilities increases. The fluid’s expansion angle at the output of the measuring cell decreased, and the values of parameters characterizing the aerosol generated at the outlet decrease for selected particles present in the fluid. The research shows that the deposition of particles from polluted air in the respiratory tract, although they do not enter the bloodstream, may affect the human body. Deposited particles can change the behavior of mucus, which may translate into its functions. Full article

The paper presents the results of a comparative microfluidic study of the oil displacement process from a microfluidic chip simulating rock. Suspensions of spherical nanoparticles of silicon oxide (22 nm) and aluminum oxide (11 nm), as well as aluminum oxide nanofibers (8.7 nm in diameter and with an aspect ratio of 58), were used as displacing liquids. The nanofibers represent a unique new-generation crystalline material with a high aspect ratio. This work presents the first consideration of the use of aluminum oxide nanofibers as an additive for enhanced oil recovery. The comparative analysis has demonstrated that the addition of nanofibers can markedly enhance the oil recovery factor relative to the addition of spherical nanoparticles, other things being equal. Thus, in particular, it was demonstrated that the addition of nanofibers into the system allows for the greatest enhancement of the oil recovery factor, reaching a value of 25%, whereas the addition of spherical nanoparticles results in a maximum increment of approximately 10%. This is due to the fact that nanofiber additives have a tenfold stronger effect on the viscosity of nanosuspensions compared to similar additives of spherical particles. Nanosuspensions of aluminum oxide nanofibers exhibit non-Newtonian behavior at low concentrations. This opens the possibility of their extensive use in enhanced oil recovery. Full article

The mixing of highly viscous non-Newtonian suspensions is a critical process in various industrial applications. This computational fluid dynamics (CFD) study presents an in-depth analysis of non-isothermal mixing performance in change can mixers. The aim of the study was to identify parameters that significantly influence both distributive and dispersive mixing in these mixers, which are essential for optimizing industrial mixing processes. The study employed a numerical design of experiments (DOE) approach to identify the parameters that most significantly influence both distributive and dispersive mixing, as measured by the Kramer mixing index ($M_{Kramer}$) and the Ica Manas-Zloczower mixing index $\left(\overline{{\lambda }_{MZ}}\right)$. The investigated parameters included mixing time, number of arms, arm size ratio, revolutions per minute (RPM), z-axis rotation, z-axis movement, and initial and mixing temperatures. The methodology involved employing the bootstrap forest algorithm for predicting the mixing indices, achieving an $R^2$ of 0.949 for $M_{Kramer}$ and an $R^2$ of 0.836 for $\overline{{\lambda }_{MZ}}$. The results indicate that the z-axis rotation has the greatest impact on both distributive and dispersive mixing. An increased number of arms negatively impacted ${\lambda }_{MZ}$, but had a small positive effect on $M_{Kramer}$. Surprisingly, in this study, neither the initial temperature of the material nor the mixing temperature significantly impacted the mixing performance. These findings highlight the relative importance of operational parameters over traditional temperature factors and provide a new perspective on mixing science. Full article

The steady rheological behavior of suspensions of solid particles thickened by cellulose nanocrystals is investigated. Two different types and sizes of particles are used in the preparation of suspensions, namely, TG hollow spheres of 69 µm in Sauter mean diameter and solospheres S-32 of 14 µm in Sauter mean diameter. The nanocrystal concentration varies from 0 to 3.5 wt% and the particle concentration varies from 0 to 57.2 vol%. The influence of salt (NaCl) concentration and pH on the rheology of suspensions is also investigated. The suspensions generally exhibit shear-thinning behavior. The degree of shear-thinning is stronger in suspensions of smaller size particles. The experimental viscosity data are adequately described by a power-law model. The variations in power-law parameters (consistency index and flow behavior index) under different conditions are determined and discussed in detail. Full article