Search Results (30)

The crushing of used drip irrigation tape is a crucial step in the recycling and reuse of drip irrigation tapes. Incomplete crushing and low efficiency are among the main factors restricting its reprocessing. Investigating the fracture characteristics and the mechanism of fracture during the crushing process is key to solving this problem. Therefore, this study constructs a stretching fracture platform to investigate the influence of stretching speed on the fracture characteristics and reveals the fracture mechanism by analyzing fracture morphology, force-displacement curves, fracture energy, and microstructure. The results show that as the speed increases, the limit strain decreased from 117.7% to 38.7%, and the fracture location always occurs at the junction between the necked and non-necked area, the fracture mode transitions from ductile fracture to brittle fracture, the deformation mode shifts from being dominated by elastoplastic deformation to being dominated by elastic deformation, and the mechanical response curve changes from five stages to three stages. When the stretching speed increases from 60 mm/s to 70 mm/s, a jump phenomenon is observed in macroscopic and microscopic. As the speed increases, the total energy absorbed by the drip irrigation tape decreases from 1.29 × 10⁻² J/mm³ to 0.39 × 10⁻² J/mm³. Brittle fracture primarily absorbs energy for the disintegration and fracture of lamellae in the spherulites at the fracture surface. Ductile fracture primarily absorbs energy for the extension of the fibrous structure, and the mechanical properties of the necked area are strengthened, which leads to the fracture location always occurring at the junction between the necked and non-necked area. Full article

Understanding the formability limits of thin-walled tubes with square cross-sections and L-section profiles is crucial for improving manufacturing efficiency and ensuring structural reliability in industries such as automotive and aerospace. Unlike the usually studied circular tubes, square tubes and L-section profiles geometries present unique deformation and fracture behaviours that require specific analysis. To address this gap, this research establishes a novel methodology combining digital image correlation (DIC) with a time-dependent approach and precise thickness measurements, enabling accurate strain measurements essential to the onset of necking and fracture strain identification. Two experimental tests under different forming conditions allowed capturing a distinct range of strain paths leading to failure. This approach allowed the determination of the forming limit points associated with necking and the fracture forming lines associated with crack opening by tension (mode I) and by in-plane shear (mode II). The findings highlight the strong influence of geometry on the fracture mechanisms and provide valuable data for optimizing tube-forming processes for square tubes and L-section profiles, ultimately enhancing the design and performance of lightweight structural components. Full article

Introduction: Intertrochanteric femoral fractures (IFFs) are the most common traumatic injuries in elderly people and significantly impact the patient’s health status. The current evidence indicates that short intramedullary nails may be a better choice than dynamic hip screws in IFF management, being less invasive and biomechanically superior, providing a buttress to limit fracture collapse. On the other hand, an unstable fracture may collapse even after adequate reduction and fixation. This paper aims to describe the surgical complexity of the nail-to-total hip arthroplasty (THA) conversion, focusing on the restoration of normal hip geometry. Material and Methods: Patients referred to our level I trauma center with failed cephalomedullary nailing following IFFs and managed with the nail-to-THA conversion were retrospectively recruited. The anteroposterior postoperative pelvis radiographs were analyzed to establish whether the normal biomechanics of the involved hip were restored. The following radiographic parameters were recorded and compared to the contralateral unaffected side: hip offset, cervical–diaphyseal angle, and limb length discrepancy. Clinical assessment was performed using the following scores: the Harris hip score (HHS) and the visual analog scale for pain (VAS). The independent samples t-test and the Pearson correlation test were performed. The tests were two-tailed; a p < 0.05 was considered significant. Results: A total of 31 patients met the inclusion and exclusion criteria (10 males and 21 females; mean age: 76.2 years; range: 66–90 years) and were included in this study. The modes of trochanteric nail failure included the following: cut-out in 22 cases (70.97%), non-union in 4 cases (12.9%), peri-implant fracture in 1 case (3.23%), cut-through in 2 cases (6.45%), and femoral head avascular necrosis (HAN) in 2 cases (6.45%). Long stems were used in 21 patients out of 31 (67.74%), while dual-mobility cups were implanted in 24 patients out of 31 (77.41%). A significant mean neck shaft angle (NSA) increase (p < 0.001) and a significant mean femoral offset reduction (FO, p 0.001) compared to the contralateral hip were recorded; a mean limb length discrepancy (LLD) of 8.35 mm was observed. A significant correlation between HHS and ∆NSA (p = 0.01) and ∆FO (p = 0.003) was recorded. Conclusions: Conversion from a cephalomedullary nail to THA is a complex procedure that should be considered a revision surgery, rather than a primary surgery. Surgeons must be aware that normal hip geometry may not be obtained during this surgical procedure; thus, a patient undergoing the nail-to-THA conversion for intertrochanteric fixation failure may have an increased risk of implant-related complications. Full article

This study introduces a method for predicting the tensile properties of high-strength steel/carbon fiber-reinforced polymer (CFRP) composite laminates using Metal Volume Fraction (MVF) theory. DP590 and DP980 high-strength steels (thickness ~0.8 mm) were selected as substrates, and composite laminates were fabricated by compression molding with CFRP prepreg. Tensile tests were performed on an MTS universal testing machine, and fracture morphology was analyzed using scanning electron microscopy (SEM). The results demonstrated a typical mixed failure mode: necking and fracture in the metal layer, and neat fiber fracture in the CFRP layer. Comparisons of experimental tensile strength with theoretical predictions revealed that the model based on the metal strength at fracture significantly outperformed the model using tensile strength for predictions, with narrower error ranges. For example, the error for DP590/CFRP laminates ranged from 2.31% to 12.89%, whereas for DP980/CFRP laminates, it was –6.12%. Additionally, the study showed that using metals with higher plasticity in fiber metal laminates could underutilize the metal layer’s potential at peak stress, leading to significant deviations when predictions rely on tensile strength. Therefore, it is recommended to use the metal strength corresponding to peak stress for more accurate MVF-based tensile property predictions. This method provides a robust theoretical foundation for predicting the tensile performance of high-strength steel/CFRP laminates, aiding in optimizing structural designs for automotive and aerospace applications. Future research could explore the effects of different metal and fiber combinations, as well as more complex stacking designs. Full article

Implant abutments are essential components of implant prosthetic restorations. The golden standard for abutment material is titanium; however, due to its properties, the esthetic result can be compromised. The most popular esthetic material alternatives are one- and two-piece zirconia. The study aimed to answer the questions of whether zirconia abutments can be used interchangeably with titanium in both anterior and posterior regions and how aging of the abutment affects durability. For this study, an electronic search of MEDLINE (PubMed) and Scopus (Embase) was conducted. The PRISMA guidelines were followed, and a systematic review was registered with PROSPERO. The search revealed 4031 results, of which 17 studies were selected. The strongest material for abutments is titanium, closely followed by two-piece zirconia. One-piece zirconia abutments were the weakest. The cyclic loading above 1,000,000 cycles decreased the fracture resistance of the abutments. Differences in implant diameter, angulation, and restoration affected the fracture strength of all compared materials. The main mode of failure for titanium abutments was screw bending or screw fracture. One-piece zirconia most often presented catastrophic failure with internal hexagon fracture below the implant neck. Two-piece zirconia exhibits a combination of failure modes. Two-piece zirconia abutments may be suitable for use in the posterior region, given their comparable fracture resistance to titanium abutments. Despite the fact that one-piece zirconia is capable of withstanding forces that exceed those exerted during mastication, it is recommended that it be employed primarily in the anterior dentition due to its propensity for unfavorable failure modes. Full article

Background and objectives: wear and corrosion can lead to the gross failure of the Morse taper junction with the consequent fracture of the true neck of the prosthetic stem in hip arthroplasty. Materials and Methods: 58-year-old male patient, with a BMI of 38 kg/m². Because of avascular necrosis, in 2007, a metal-on-metal total hip arthroplasty was implanted in him, with a TMZF stem and a Co-Cr head. In December 2020, he complained of acute left hip pain associated with the deterioration of his left leg and total functional impairment, preceded by the crunching of the hip. X-rays and CT scan showed a fracture of the prosthetic neck that necessitated prosthetic revision surgery. A Scanning Electron Microscope (SEM) analysis of the retrieved prosthetic components was conducted. Results: Macroscopically, the trunnion showed a typical bird beak appearance, due to a massive material loss of about half of its volume. The gross material loss apparently due to abrasion extended beyond the trunnion to the point of failure on the true neck about half a centimeter distal from the taper. SEM analysis demonstrated fatigue rupture modes, and the crack began close to the neck’s surface. On the lateral surface, several scratches were found, suggesting an intense wear that could be due to abrasion. Conclusions: The analysis we conducted on the explanted THA showed a ductile rupture, began close to the upper surface of the prosthetic neck where the presence of many scratches had concentrated stresses and led to a fatigue fracture. Full article

The effectiveness of a ductile fracture model in accurately predicting fracture initiation has been demonstrated. In this study, we concentrate on applying the ductile fracture model to pre-cracked structures constructed from SUS304L stainless steel with experimental and numerical analyses. The Swift hardening law was employed to extend the plastic behavior beyond the onset of necking. Additionally, the Hosford–Coulomb model, integrated with a damaged framework, was utilized to predict ductile fracture behavior, particularly under non-proportional loading conditions. Tension tests were conducted on various specimens designed to illustrate various fracture modes resulting from geometric effects. Numerical analyses were conducted to explore the loading histories, utilizing an optimization process to calibrate fracture model parameters. The proposed fracture model is validated against pre-cracked structures detailed in a reference paper. The results convincingly demonstrate that the fracture model effectively predicts both fracture initiation and propagation in pre-cracked structures. Full article

This work presents a comprehensive investigation of an experimental study conducted on ultra-high molecular weight polyethylene (UHMWPE) sheets using single point incremental forming (SPIF). The analysis is performed within a previously established research framework to evaluate formability and failure characteristics, including necking and fracture, in both conventional Nakajima tests and incremental sheet forming specimens. The experimental design of the SPIF tests incorporates process parameters such as spindle speed and step down to assess their impact on the formability of the material and the corresponding failure modes. The results indicate that a higher step down value has a positive effect on formability in the SPIF context. The study has identified the tool trajectory in SPIF as the primary influencing factor in the twisting failure mode. Implementing a bidirectional tool trajectory effectively reduced instances of twisting. Additionally, this work explores a medical case study that examines the manufacturing of a polyethylene liner device for a total hip replacement. This investigation critically analyses the manufacturing of plastic liner using SPIF, focusing on its formability and the elastic recovery exhibited by the material. Full article

This paper introduces a new formability test based on double-action radial extrusion to characterize material formability in the three-dimensional to plane-stress material flow transitions that are found in bulk metal-formed parts. The presentation draws from a multidirectional tool, which was designed to convert the vertical press stroke into horizontal movement of the compression punches towards each other, aspects of experimental strain determination, fractography, and finite element analysis. Results show that three-dimensional to plane-stress material flow transitions at the radially extruded flanges lead to different modes of fracture (by tension and by shear) that may or may not be preceded by necking, such as in sheet metal forming. The new formability test also reveals adequate characteristics to characterize the failure limits of very ductile wrought and additively manufactured metallic materials, which cannot be easily determined by conventional upset compression tests, and to facilitate the identification of the instant of cracking and of the corresponding fracture strains by combination of the force vs. time evolutions with the in-plane strains obtained from digital image correlation. Full article

Strengthening the CoCrFeNi high entropy alloy with a face-center cubic structure has become a research prospect in the last decade. Alloying with double elements, Nb and Mo, is an effective method. In this paper, to further enhance the strength of the Nb and Mo contained high entropy alloy, CoCrFeNiNb_0.2Mo_0.2 was annealing treated at different temperatures for 24 h. As a result, a new kind of Cr₂Nb type nano-scale precipitate with a hexagonal close-packed structure was formed, which is semi-coherent with the matrix. Moreover, by adjusting the annealing temperature, the precipitate was tailored with a considerable quantity and fine size. The best overall mechanical properties were achieved in the alloy annealed at 700 °C. The yield strength, ultimate tensile strength, and elongation are 727 MPa, 1.05 GPa, and 8.38%, respectively. The fracture mode of the annealed alloy is a mixture of cleavage and necking-featured ductile fracture. The approach employed in this study offers a theoretical foundation for enhancing the mechanical properties of face-centered cubic high entropy alloys via annealing treatment. Full article

This work investigated the feasibility of using a miniaturised non-standard tensile specimen to predict the post-necking behaviour of the materials manufactured via a rapid alloy prototyping (RAP) approach. The experimental work focused on the determination of the Lankford coefficients (r-value) of dual-phase 800 (DP800) steel and the digital image correlation (DIC) for some cases, which were used to help calibrate the damage model parameters of DP800 steel. The three-dimensional numerical simulations focused on the influence of the size effect (aspect ratio, AR) on the post-necking behaviour, such as the strain/stress/triaxiality evolutions, fracture angles, and necking mode transitions. The modelling showed that although a good correlation can be found between the predicted and experimentally observed ultimate tensile strength (UTS) and total elongation. The standard tensile specimen with a gauge length of 80 mm exhibited a fracture angle of ∼55°, whereas the smaller miniaturised non-standard specimens with low ARs exhibited fractures perpendicular to the loading direction. This shows that care must be taken when comparing the post-necking behaviour of small-scale tensile tests, such as those completed as a part of a RAP approach, to the post-necking behaviours of standard full-size test specimens. However, the modelling work showed that this behaviour is well represented, demonstrating a transition between the fracture angles of the samples between 2.5 and 5. This provides more confidence in understanding the post-necking behaviour of small-scale tensile tests. Full article

Intramedullary nailing (IMN) is a popular treatment for elderly patients with femoral shaft fractures. Recently, prophylactic neck fixation has been increasingly used to prevent proximal femoral fractures during IMN. Therefore, this study aimed to investigate the biomechanical strength of prophylactic neck fixation in osteoporotic femoral fractures. An osteoporotic femur model was created to simulate the union of femoral shaft fractures with IMN. Two study groups comprising six specimens each were created for IMN with two standard proximal locking screws (SN group) and IMN with two reconstruction proximal locking screws (RN group). Axial loading was conducted to measure the stiffness, load-to-failure, and failure modes. There were no statistically significant differences in stiffness between the two groups. However, the load-to-failure in the RN group was significantly higher than that in the SN group (p < 0.05). Femoral neck fractures occurred in all specimens in the SN group. Five constructs in the RN group showed subtrochanteric fractures without femoral neck fractures. However, one construct was observed in both subtrochanteric and femoral neck fractures. Therefore, prophylactic neck fixation may be considered an alternative biomechanical solution to prevent proximal femoral fractures when performing IMN for osteoporotic femoral fractures. Full article

Molecular dynamics simulations using Tersoff potential were performed in order to study the evolution of the atomic packing structures, loading states on the atoms, and tensile tests, as well as the thermal properties of Si/Ge core–shell nanowires with different core–shell structures and ratios at different temperatures. Potential energy and pair distribution functions indicate the structural features of these nanowires at different temperatures. During uniaxial tensile testing along the wire axis at different temperatures, different stages including elasticity, plasticity, necking, and fractures are characterized through stress–strain curves, and Young’s modulus, as well as tensile strength, are obtained. The packing patterns and Lode–Nadai parameters reveal the deformation evolution and different distributions of loading states at different strains and temperatures. The simulation results indicate that as the temperature increases, elasticity during the stretching process becomes less apparent. Young’s modulus of the Si/Ge core–shell nanowires at room temperature show differences with changing core–shell ratios. In addition, the Lode–Nadai parameters and atomic level pressures show the differences of these atoms under compression or tension. Temperature and strain significantly affects the pressure distribution in these nanowires. The phonon density of states, when varying the composition and strain, suggest different vibration modes at room temperature. The heat capacities of these nanowires were also determined. Full article

Layered metal composites play an increasingly important role in aerospace, automotive, and nuclear energy. Compared with a single metal or alloy, the layered metal composite exhibits an excellent strong-plastic matching effect. In this paper, multilayer TWIP/40Si2CrMo steels with different hot rolling reductions were successfully fabricated by the vacuum hot rolling. The results show that the multilayer steels can improve the lower yield strength of TWIP steel and lower the fracture elongation of 40Si2CrMo steel. In addition, with the increase of the hot rolling reduction, the mechanical properties and interfacial bonding strength of multilayer steels were improved, while the size and number of interfacial oxides decrease, and the fracture mode was also changed. This shows that a higher hot rolling reduction will promote the breakage of the interface oxides and make them appear dispersed, thereby improving the bonding strength of the interface, effectively suppressing the delamination and local necking of the multilayer steel, and making the multilayer steel show a higher ability of uniform plastic deformation. At the same time, under the dual action of layer thickness scale and interface strengthening effect, the brittle layer of multilayer steel presents a multiple tunnel crack mode. It was beneficial to alleviate the stress concentration and further improve the strengthening and toughening effect of multilayer steel. Full article

A combination of fractographic and metallographic analysis during tensile tests over the temperature ranging from 20 °C to 750 °C were carried out to investigate the fracture behaviors and deformation modes so as to clarify the temperature dependence of mechanical properties of AISI 316 austenitic stainless steel. Planar slip mode of deformation was observed during tensile tests at 20 °C due to a relatively low SFE (stacking fault energies). Pronounced planar slip characteristics were observed in the range of 350–550 °C, and the resultant localized deformation led to the formation of shear bands. The dislocation cross-slip was much easier above 550 °C, leading to the formation of cell/subgrain structures. The preferential microvoid initiation and subsequent anisotropic growth behavior in the shear bands led to large-size and shallow dimples on the fracture surfaces in the range of 350–550 °C. However, the microvoid tended to elongate along the tensile direction in the localized necking region above 550 °C, resulting in small-size and deep dimples. The shear localization reduced the uniform deformation ability and accelerated the fracture process along shear bands, leading to a plateau in uniform elongation and total elongation in the range of 350–550 °C. The higher capability to tolerate the localized deformation through sustained necking resulted in a significant increase in the total elongation above 550 °C. Full article