Search Results (68)

Sheep wool is a natural fiber from various sheep breeds, mainly used in clothing for its insulation properties. It makes up a small share of global fiber production, which is declining as synthetic fibers replace wool and meat farming becomes more profitable. Wool from slaughter sheep, often unsuitable for textiles, is treated as biodegradable waste. The aim of the study was to develop a fully biodegradable composite of natural origin from a polylactide (PLA) matrix reinforced with sheep wool and to select the optimal modifications (chemical) of sheep wool fibers to obtain modified properties, including mechanical properties. The behavior of the composites after exposure to aging conditions simulating naturally occurring stimuli causing biodegradation and thus changes in the material’s performance over its lifespan was also examined. Dynamic thermal analysis was used to describe and parameterize the obtained data and their variables, and the mechanical properties were investigated. The research culminated in a microscopic analysis along with changes in surface properties. The study demonstrated that wool-reinforced composites exhibited significantly improved resistance to UV degradation compared to pure PLA, with samples containing 15% unmodified wool showing a 54% increase in storage modulus at 0 °C after aging. Chemical modifications using nitric acid, iron compounds, and tar were successfully implemented to enhance fiber–matrix compatibility, resulting in increased glass transition temperatures and modified mechanical properties. Although wool fiber is not a good choice for modifications to increase mechanical strength, adding wool fiber does not improve mechanical properties but also does not worsen them much. Wool fibers are a good filler that accelerates degradation and are also a waste, which reduces the potential costs of producing such a biocomposite. The research established that these biocomposites maintain sufficient mechanical properties for packaging applications while offering better environmental resistance than pure polylactide, contributing to the development of circular economy solutions for agricultural waste valorization. So far, no studies have been conducted in the literature on the influence of sheep wool and its modified versions on the mechanical properties and the influence of modification on the degradation rate of PLA/sheep wool biocomposites. Full article

The agricultural sector faces growing pressure to enhance productivity and sustainability, prompting innovation in machinery design. Traditional materials such as steel still dominate but are a cause of increased weight, soil compaction, increased fuel consumption, and corrosion. Composite materials—and, more specifically, fiber-reinforced polymers (FRPs)—offer appealing alternatives due to their high specific strength and stiffness, corrosion resistance, and design flexibility. Meanwhile, increasing environmental awareness has triggered interest in biocomposites, which contain natural fibers (e.g., flax, hemp, straw) and/or bio-based resins (e.g., PLA, biopolyesters), aligned with circular economy principles. This review offers a comprehensive overview of synthetic composites and biocomposites for agricultural machinery and equipment (AME). It briefly presents their fundamental constituents—fibers, matrices, and fillers—and recapitulates relevant mechanical and environmental properties. Key manufacturing processes such as hand lay-up, compression molding, resin transfer molding (RTM), pultrusion, and injection molding are discussed in terms of their applicability, benefits, and limits for the manufacture of AME. Current applications in tractors, sprayers, harvesters, and planters are covered in the article, with advantages such as lightweighting, corrosion resistance, flexibility and sustainability. Challenges are also reviewed, including the cost, repairability of damage, and end-of-life (EoL) issues for composites and the moisture sensitivity, performance variation, and standardization for biocomposites. Finally, principal research needs are outlined, including material development, long-term performance testing, sustainable and scalable production, recycling, and the development of industry-specific standards. This synthesis is a practical guide for researchers, engineers, and manufacturers who want to introduce innovative material solutions for more efficient, longer lasting, and more sustainable agricultural machinery. Full article

This study explores the development of long fiber-reinforced thermoplastic (LFT) composites based on blends of poly(lactic acid) (PLA) and polyhydroxyalkanoate (PHA), reinforced with sisal fibers. A novel lab-scale LFT line was employed to fabricate the long fiber composites, effectively addressing the challenges associated with dispersing and processing high-aspect-ratio natural fibers. The rheological, mechanical, thermal, and morphological properties of the resulting bio-LFT composites were systematically characterized using FTIR, SEM, rotational rheology, mechanical testing, DSC, and TGA. The results demonstrated generally homogeneous fiber dispersion, although limited interfacial adhesion between the fibers and polymer matrix was observed. Mechanical tests revealed that sisal fiber incorporation significantly enhanced tensile strength and stiffness, while impact toughness decreased. Thermal analyses showed improved crystallinity and thermal stability with increasing PHA content and fiber reinforcement. Overall, this work highlights the potential of natural fibers to create high-performance, sustainable biocomposites and lays a solid foundation for future advancements in developing eco-friendly structural materials. Full article

The growing demand for sustainable composites has increased interest in natural fiber reinforcements as alternatives to synthetic materials. This study evaluates the bending properties of sandwich structures with flax fibers and 3D-printed lightweight foaming PLA cores compared to conventional designs using glass fibers and traditional cores. Three-point bending tests (EN 310) and density profile analysis showed that, despite its lower density, the 3D-printed foaming PLA core achieved a modulus of elasticity of 2269.19 MPa and a bending strength of 31.46 MPa, demonstrating its potential for lightweight applications. However, natural fibers influenced resin absorption, affecting core saturation compared to glass fibers. The use of bio-based epoxy and foaming PLA contributes to a lower environmental footprint, while 3D printing enables precise material optimization. These findings confirm that 3D-printed cores offer a competitive and sustainable alternative, with future research focusing on further optimization of internal structure to enhance mechanical performance. Full article

Polylactic acid (PLA) is widely used in 3D printing for its biodegradability and ease of processing, but its brittleness and low impact strength often restrict its suitability for more demanding applications. The novelty of this work lies in its direct comparative approach: we systematically reinforce PLA with two distinct agricultural residues—rice husk and rice straw—under identical conditions to clarify how particle size (100 vs. 200 mesh) and NaOH surface treatment affect mechanical performance. Composite filaments containing 5–20 wt% of each fiber were produced and 3D-printed into standard tensile and flexural specimens. The results show that, although tensile strength declines at higher fiber loadings, tensile modulus, flexural strength, and impact resistance can improve significantly—particularly with 200-mesh and NaOH-treated fibers. Fourier transform infrared (FTIR) spectroscopy confirms partial lignin removal and enhanced cellulose exposure, improving fiber–matrix adhesion, which is corroborated by scanning electron microscopy (SEM) observations of reduced voids. This comparative study demonstrates that surface-treated, finely milled rice husk and rice straw significantly enhance PLA’s stiffness and toughness, offering a sustainable alternative to conventional polymeric additives. The insights gained here on fiber content, chemical treatment, and 3D printing parameters can guide the broader industrial adoption of these natural fiber-reinforced PLA composites, particularly in automotive and construction applications that require lightweight, durable materials. Full article

This novel study explores a comprehensive approach, combining fiber and matrix structure–property relationships. By integrating alkali treatment, fiber mapping, and intrinsic fiber properties, this work offers a unique perspective on the mechanical, physical, and thermal properties of biodegradable composites of reinforced polypropylene (PP) and plasticized poly (lactic acid) (PLA), with 25 wt% Kenaf (KBF), Bagasse, Hemp fibers and softwood fibers serving as a control. To enhance fiber–matrix interaction, fibers underwent alkaline treatment using 5% sodium hydroxide (NaOH) for one hour. The mechanical properties, including tensile strength, Young’s modulus, and impact strength, were evaluated alongside physical and thermal properties such as fiber mapping, brightness, heat deflection temperature (HDT), melting temperature, melt flow ratio (MFR), and melt flow index (MFI). Scanning electron microscopy (SEM) was used to assess the biocomposites’ morphology. The results showed that fiber reinforcement improved the tensile and impact strength of PP composites, particularly for treated Bagasse (6.6% and 22%) and Hemp (7% and 44.7%), while Kenaf exhibited minimal change, indicating its inherently high strength. A slight increase in tensile strength and Young’s modulus was observed in all PLA-based composites. The addition of 25% fiber enhanced the thermal properties of both treated and untreated fiber-reinforced composites. Among PP composites, those reinforced with treated fibers exhibited the highest HDT, with Kenaf achieving the best performance (124 °C), followed by Bagasse (93 °C). The HDT values for untreated fibers were 119 °C for KBF, 100 °C for softwood, 86 °C for Bagasse, and 79 °C for Hemp. PLA composites showed a slight increase in HDT with fiber reinforcement. Differential Scanning Calorimetry (DSC) revealed a slight decrease in melting temperature for PP composites and a slight increase for PLA composites. Fiber mapping analysis indicated that Kenaf had the highest aspect ratio, contributing to superior mechanical performance, while Hemp had the lowest aspect ratio and exhibited weaker mechanical properties. Overall, Kenaf and Bagasse fibers demonstrated superior mechanical and thermal properties, comparable to those of softwood fibers, whereas Hemp exhibited moderate performance. The variations in composites behavior were attributed to differences in fiber mapping, alkaline treatment, and the intrinsic properties of both the polymer matrices and the reinforcing fibers. These findings highlight the potential of treated natural fibers, particularly Kenaf and Bagasse, in enhancing the mechanical and thermal properties of biodegradable composites, reinforcing their suitability for sustainable material applications. Full article

This study focused on examining the reinforcement of milkweed fibers in polylactic acid (PLA) bio-composites used for dashboards in car interiors. Milkweed fiber is a natural fiber with a hollow structure that provides tremendous thermal insulation and noise resistance properties. Firstly, the milkweed fibers were blended with PLA fibers in a weight ratio of 75:25 using an air-laying process. Then, several layers of nonwoven material were compressed in a hydraulic press to obtain bio-composites. Finally, three bio-composites were obtained with different numbers of layers. The density, microstructure, thermal conductivity, sound transmission loss (STL), mechanical properties, dynamic mechanical analysis (DMA), and contact angles of the bio-composites were evaluated. The microstructure analysis revealed that some milkweed fibers collapsed due to the high-pressure molding process, which does not affect the bio-composite properties. The bio-composite with a higher number of nonwoven layers presented a poor interface between PLA and milkweed fibers, thus making it less homogeneous. This bio-composite showed a decrease of 5% in thermal conductivity values and a 19% increase in STL values. In addition, it exhibited a 160% increase in specific flexural strength and a 335% increase in specific flexural modulus compared to samples with a lower number of nonwoven layers. Therefore, it offers the best mechanical-property-to-density ratio, with values that conform to the specifications required for automotive dashboards. Full article

This research follows the principles of circular economy through the zero waste concept and cascade approach performed in two steps. Our paper focuses on the first step and explores the characteristics of developed biocomposite materials made from a biodegradable poly(lactic acid) polymer (PLA) reinforced with natural fibers isolated from the second generation of biomass (agricultural biomass and weeds). Two plants, Spartium junceum L. (SJL) and Sida hermaphrodita (SH), were applied. To enhance their mechanical, thermal, and antimicrobial properties, their modification was performed with environmentally friendly additives—linseed oil (LO), organo-modified montmorillonite nanoclay (MMT), milled cork (MC), and zinc oxide (ZnO). The results revealed that SH fibers exhibited 38.92% higher tensile strength than SJL fibers. Composites reinforced with SH fibers modified only with LO displayed a 27.33% increase in tensile strength compared to neat PLA. The addition of LO improved the thermal stability of both biocomposites by approximately 5–7 °C. Furthermore, the inclusion of MMT filler significantly reduced the flammability, lowering the heat release rate to 30.25%, and enabling the categorization of developed biocomposite in a group of flame retardants. In the second step, all waste streams generated during the fibers extraction process are repurposed into the production of solid biofuels (pellets, briquettes) or biogas (bio)methane. Full article

This review explores the impact of various additives on the mechanical properties of polylactic acid (PLA) filaments used in Fused Deposition Modeling (FDM) 3D printing. While PLA is favored for its biodegradability and ease of use, its inherent limitations in strength and heat resistance necessitate enhancements through additives. The impact of natural and synthetic fibers, inorganic particles, and nanomaterials on the mechanical properties, printability, and overall functionality of PLA composites was examined, indicating that fiber reinforcements, such as carbon and glass fibers, significantly enhance tensile strength and stiffness, while natural fibers contribute to sustainability but may compromise mechanical stability. Additionally, the inclusion of inorganic particulate fillers like calcium carbonate improves dimensional stability and printability, although larger particles can lead to agglomeration issues. The study highlights the potential for improved performance in specific applications while acknowledging the need for further investigation into optimal formulations and processing conditions. Full article

Alkali treatment is a prevalent method to enhance the interfacial compatibility of natural fiber-reinforced polymer composites (NFRPCs). Although the influence of alkali treatment on the properties of NFRPCs has been extensively investigated, previous studies have predominantly examined individual factors in isolation, leaving the combined effects of alkali solution concentration, treatment temperature, and time relatively unexplored. In this study, an orthogonal experiment was conducted to assess the combined impacts of alkali solution (NaOH) concentration, treatment temperature, and time on the mechanical strength, thermal stability, and water absorption of bamboo fiber (BF)/polylactic acid (PLA) composites. The findings indicated that both the NaOH concentration and temperature exhibited a statistically significant effect (0.01 < p < 0.05) on the mechanical strength of BF/PLA composites, while the treatment time had no significant effect. Furthermore, all three factors had an extremely significant impact (p < 0.01) on the thermal stability of BF/PLA composites. The water absorption of BF/PLA composites was found to be significantly influenced by treatment temperature and time (p < 0.01), while no significant effect of NaOH concentration was observed. The optimal combination of alkali treatment parameters (concentration—5 wt%, temperature—25 °C, time—30 min) for BF/PLA composites was determined. Additionally, it was observed that the water absorption of alkali-treated BF/PLA composites was lower than that of untreated composites for shorter dipping times, but higher for prolonged dipping times. This work offers an important reference for the efficient application of alkali treatment to NFRPCs. Full article

This study explored the tensile and impact strength of polylactic acid (PLA) through the incorporation of sisal and coir fibers. Hybrid natural fiber composites were prepared using PLA as the matrix and sisal and coir fibers as the reinforcements. The hybrid composites were prepared with an internal mixer, followed by compression molding. A constrained mixture design was employed to determine the optimal material combinations and their effects on the tensile and impact strength. Confirmatory experiments based on response surface methodology revealed no significant differences in the data means at the 0.05 significance level. PLA reinforced with sisal fibers alone exhibited the highest tensile strength of 75.36 MPa but demonstrated a low impact resistance of 12.94 kJ/m² at a 95.22:4.78 (PLA:sisal by volume) ratio. Conversely, the maximum impact resistance of 36.71 kJ/m² was achieved with PLA and coir at the same ratio. An optimal blend, consisting of 95.22% PLA, 0.78% sisal, and 4.0% coir by volume, resulted in a tensile strength of 51.08 MPa and an impact strength of 26.59 kJ/m², outperforming other mixtures and pure PLA in the mechanical properties. Additionally, water absorption tests showed that reinforcement with sisal and coir fibers increased both water absorption and stability over 60 h. Full article

Biodegradable composites combining thermoplastic polymers and natural fibers could originate materials with synergetic mechanical and thermal properties, keeping their biodegradability. This paper describes biodegradable polymers’ mechanical and thermal properties, such as polylactic acid (PLA) and polyhydroxybutyrate (PHB) reinforced with curaua fibers. To improve the interface between matrix and reinforcement, the curaua fibers were treated by two routes: (1) treatment with hot water and subsequent mercerization with NaOH; (2) treatment with chlorite and subsequent mercerization with NaOH. The composites of PLA and PHB reinforced with natural or modified fibers (10 and 20 wt%) were obtained by extrusion and injection molding. The influence of fiber content and treatment on composite properties was studied by tensile and flexural tests, scanning electron microscopy (SEM), X-ray diffraction (XRD), thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The results showed the removal of hemicellulose and lignin from the fibers, increasing their crystallinity and slightly decreasing their thermal stability after chemical treatments. Also, the DSC technique showed that the insertion of the curaua fibers increased the crystallinity index of all composites/PLA. The mercerized-curaua (20 wt%)/PLA composite showed the best result in the mechanical behavior, both in tensile and bending tests. The PHB composite, reinforced with curaua fibers and treated with hot water and mercerization (20 wt%), showed the best result regarding mechanic performance. To conclude, all composites improved mechanical properties compared to pure polymers. Full article

Wood flour-paired poly(lactic acid) (PLA)-based biocomposites were fabricated with filler contents of 0, 2.5, 5, 10, and 20 wt.%. The samples were processed through extrusion followed by injection molding. The injection-molded specimens were subjected to tensile tests, impact tests, and water absorption tests. Based on the results, increasing the amount of lignocellulose fibers effectively improved the modulus of PLA from 2.8 to 3.6 GPa at 20 wt.% wood flour loading; however, this came at the cost of strength, which dropped from 55.0 to 48.8 MPa. Additionally, the incorporation of lignocellulose increased the hydrophilicity of the composites, resulting in a threefold increase in water absorption at 10 wt.% filler content. These results provide insight into the effects of embedding lignocellulose fibers into PLA. Full article

The introduction of bio-based matrices in automotive applications would, in principle, increase their sustainability and, in case the use of secondary raw materials is also involved, even result in reduced resource depletion. The bio-based polymer composite matrix that has been mainly brought forward towards industrial application is poly(lactic acid) (PLA), which has often been proposed as the replacement for matrices based on polyolefins in fields such as packaging and short-term commodities since, in general, it matches the needs for conventional thermoplastic production processes. The passage to the automotive sector is not obvious, though: problems affecting durability, the relation with water and the environment, together with the requirement for outstanding mechanical and impact performance appear very stringent. On the other hand, PLA has obtained durable success in additive manufacturing as a competitor for acrylonitrile butadiene styrene (ABS). Also, the perspective for 3D and 4D printing does not appear to be confined to bare prototyping. These contrasting pieces of evidence indicate the necessity to provide more insight into the possible development of PLA use in the automotive industry, also considering the pressure for the combined use of more sustainable reinforcement types in automotive composites, such as natural fibers. Full article

Carbon-fiber-reinforced polymer (CFRP) composites are widely used across industries due to their enhanced strength and stiffness properties. Fused deposition modeling (FDM) enables the cost-effective production of polymer samples, such as carbon-fiber-reinforced PLA (CFR-PLA). However, CFRP’s hardness and anisotropic nature present significant challenges in conventional machining, including rapid tool wear and thermal sensitivity. Consequently, abrasive water jet machining (AWJM) has proven to be an effective alternative for machining CFRP materials, offering benefits such as reduced tool wear, minimized thermal damage, and improved cutting quality. This study focuses on a comparative analysis of the effects of AWJM parameters on PLA and CFR-PLA samples, specifically to evaluate the influence of carbon fiber reinforcement on machining performance. The findings highlight the critical role of reinforcements in machining behavior. The results suggest that optimizing cutting parameters significantly reduces taper formation and improves machining accuracy. In particular, adjustments to process parameters resulted in lower taper angles and reduced surface roughness in the cutting zones of the CFR-PLA samples. Full article