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14 pages, 4846 KB  
Article
A Microscale Chemical Transport Model Simulation of an Ozone Episode in Detroit, Michigan
by Eduardo P. Olaguer and Marissa Vaerten
Atmosphere 2026, 17(2), 139; https://doi.org/10.3390/atmos17020139 - 28 Jan 2026
Viewed by 171
Abstract
A retrospective ozone simulation was conducted with the Microscale Forward and Adjoint Chemical Transport (MicroFACT) model for an industrialized area of Detroit, Michigan, USA, using a 24 km × 24 km horizontal × 1.5 km vertical grid. The domain encompassed a regulatory monitoring [...] Read more.
A retrospective ozone simulation was conducted with the Microscale Forward and Adjoint Chemical Transport (MicroFACT) model for an industrialized area of Detroit, Michigan, USA, using a 24 km × 24 km horizontal × 1.5 km vertical grid. The domain encompassed a regulatory monitoring station at East 7 Mile Rd at the northern edge of the grid. The episode day was 30 June 2022, when the station-measured 8 h ozone reached 76 ppb during predominantly southwesterly wind. The ozone impacts of mobile, point, nonpoint, and biogenic emissions were simulated at 400 m horizontal resolution. Simulation results were compared against station measurements of ozone, nitrogen oxides, and total reactive nitrogen. Local nitrogen oxide sources were found to titrate ozone, while ozone turbulently entrained to the surface from ~500 m aloft enhanced surface Ozone Production Efficiency and led to extended periods of high ozone concentrations very similar to observations. Volatile Organic Compound emission reductions produced only weak decreases in maximum 8 h ozone, suggesting that radicals were enhanced mostly by photolysis of subsiding ozone. Entrainment of ozone layers aloft may thus be critical in explaining historical ozone exceedances of the United States National Ambient Air Quality Standard at the East 7 Mile Rd station. Full article
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16 pages, 3900 KB  
Article
New Insight into Chromium-Bearing Halloysite (“Miloschite”) from Rudnjak, Serbia, in an Effort to Preserve Its Geoheritage
by Maja Roksić, Alena Zdravković, Predrag Dabić and Ilinka Pećinar
Minerals 2025, 15(11), 1169; https://doi.org/10.3390/min15111169 - 7 Nov 2025
Viewed by 580
Abstract
“Miloschite”, a chromium-containing halloysite with intense blue hues, was first discovered in 1835 in Rudnjak, Serbia. Some of the collected “miloschite” samples remained in Serbia and are kept in the University Collection of Minerals and Rocks (Faculty of Mining and Geology, University of [...] Read more.
“Miloschite”, a chromium-containing halloysite with intense blue hues, was first discovered in 1835 in Rudnjak, Serbia. Some of the collected “miloschite” samples remained in Serbia and are kept in the University Collection of Minerals and Rocks (Faculty of Mining and Geology, University of Belgrade) and in the Natural History Museum in Belgrade. During the 19th and 20th centuries, numerous studies examined this mineral. From the original samples collected at the type locality—initially described as “miloschite” and later confirmed to be varieties of halloysite enriched in chromium—subsequent interpretations of the authors on similar material from other localities worldwide led to a misinterpretation of “miloschite” as chromium-bearing kaolinite. This reinterpretation now requires revision. This investigation was carried out on an original sample employing techniques such as powder X-ray diffraction, thermal and various spectroscopic methods, along with assessments of cation exchange capacity, specific surface area, and color determination. Analyses reveal that “miloschite” primarily consists of chromium-bearing halloysite, where chromium is evenly distributed on the microscale and fills octahedral sites within the clay lattice. This research aims to reaffirm the status of “miloschite” as a significant geoheritage material from Serbia and to preserve its nomenclatural integrity as the chromium variety of halloysite. Full article
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31 pages, 7277 KB  
Article
Multi-Performance Evolution and Elasto-Plastic Damage Modeling of Basalt Fiber-Reinforced EPS Geopolymer Lightweight Concrete
by Feng Liang, Qingshun Yang and Jutao Tao
Polymers 2025, 17(18), 2471; https://doi.org/10.3390/polym17182471 - 12 Sep 2025
Viewed by 851
Abstract
To elucidate the multi-performance evolution mechanisms of basalt fiber-reinforced lightweight expanded polystyrene geopolymer concrete (LEGC), a two-tiered investigation was conducted. In the first part, a series of LEGC mixtures with varying volume fractions of EPS (10–40%) and basalt fiber (BF) (0.4–0.8%) were designed. [...] Read more.
To elucidate the multi-performance evolution mechanisms of basalt fiber-reinforced lightweight expanded polystyrene geopolymer concrete (LEGC), a two-tiered investigation was conducted. In the first part, a series of LEGC mixtures with varying volume fractions of EPS (10–40%) and basalt fiber (BF) (0.4–0.8%) were designed. Experimental tests were carried out to evaluate density, flowability, compressive strength, flexural strength, and splitting tensile strength. Crack propagation behavior was monitored using DIC-3D speckle imaging. Additionally, X-ray CT scanning revealed the internal clustering of EPS particles, porosity distribution, and crack connectivity within LEGC specimens, while SEM analysis confirmed the bridging effect of basalt fibers and the presence of dense matrix regions. These microstructural observations verified the consistency between the synergistic effects of EPS weakening and fiber reinforcement at the microscale and the macroscopic failure behavior. The results indicated that increasing EPS content led to reduced mechanical strength, whereas the reinforcing effect of basalt fiber followed a rising-then-falling trend. Among all specimens, LEGC20BF06 exhibited the best comprehensive performance, achieving a compressive strength of 40.87 MPa and a density of 1747.6 kg/m3, thus meeting the criteria for structural lightweight concrete. In the second part, based on the experimental data, predictive models were developed for splitting tensile and flexural strengths using compressive strength as a reference, as well as a dual-factor model incorporating EPS and fiber contents. Both models were validated and demonstrated high predictive accuracy. Furthermore, a splitting tensile elasto-plastic damage constitutive model was proposed based on composite mechanics and energy dissipation theory. The model showed excellent agreement with experimental stress–strain curves, with all fitting coefficients of determination (R2) exceeding 0.95. These findings offer robust theoretical support for the performance optimization of LEGC and its application in green construction and prefabricated structural systems. Full article
(This article belongs to the Special Issue Fiber-Reinforced Polymer Composites: Progress and Prospects)
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19 pages, 14884 KB  
Article
Microscopic Transport During Carbon Dioxide Injection in Crude Oil from Jimsar Oilfield Using Microfluidics
by Huiying Guo, Jianxiang Wang, Yuankai Zhang, Ning Xu, Zhaowen Jiang and Bo Bao
Energies 2025, 18(17), 4774; https://doi.org/10.3390/en18174774 - 8 Sep 2025
Cited by 2 | Viewed by 932
Abstract
During the process of oil extraction, the urgent need for unconventional oil resources is driven by escalating global demand and the progressive depletion of conventional reserves. Shale oil represents a critical unconventional resource, with recovery efficiency being fundamentally constrained by the multiscale heterogeneity [...] Read more.
During the process of oil extraction, the urgent need for unconventional oil resources is driven by escalating global demand and the progressive depletion of conventional reserves. Shale oil represents a critical unconventional resource, with recovery efficiency being fundamentally constrained by the multiscale heterogeneity of shale reservoirs characterized by intricate networks of microscale fractures and nanoscale pores. To unravel pore structure impacts on microscopic transport phenomena, this study employed microfluidic chips replicating authentic shale pore architectures with pore depths as small as 200 nm to conduct immiscible flooding, constant volume depletion, and huff-n-puff experiments under representative reservoir conditions, with experiments reaching a maximum pressure of 40 MPa. The results show that large-pore and fine-throat structures create dual flow restrictions: the abrupt change in pore throat size amplifies the local flow resistance relative to the homogeneous structure, leading to a 78.09% decline in displacement velocity, while Jamin effect-induced capillary resistance reduces recovery efficiency, and even prevents some crude oil in the pore from being driven out. Slug flow occurred in the experiment, with calculated capillary numbers (Ca) of 0.0015 and 0.0026. This slug flow impedes microscopic transport efficiency, and lower Ca values yield more distinct liquid slugs. CO2 exhibited effective extraction capabilities for light crude oil components, enriching residual heavy components that impeded subsequent extraction. When contact time was tripled under experimental conditions, this ultimately led to a 25.6% reduction in recovery rate. This investigation offers valuable insights into microscopic transport mechanisms within shale oil systems and provides practical guidance for optimizing shale reservoir development strategies. Full article
(This article belongs to the Section H1: Petroleum Engineering)
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20 pages, 2411 KB  
Article
Influencing Factors of Hexavalent Chromium Speciation Transformation in Soil from a Northern China Chromium Slag Site
by Shuai Zhu, Junru Chen, Yun Zhu, Baoke Zhang, Jing Jia, Meng Pan, Zhipeng Yang, Jianhua Cao and Yating Shen
Molecules 2025, 30(15), 3076; https://doi.org/10.3390/molecules30153076 - 23 Jul 2025
Cited by 1 | Viewed by 1735
Abstract
Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led [...] Read more.
Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led to serious Cr(VI) pollution, with Cr(VI) accounting for 13–22% of total chromium and far exceeding national soil risk control standards. To elucidate Cr(VI) transformation mechanisms and elemental linkages, a combined approach of macro-scale condition experiments and micro-scale analysis was employed. Results showed that acidic conditions (pH < 7) significantly enhanced Cr(VI) reduction efficiency by promoting the conversion of CrO42− to HCrO4/Cr2O72−. Among reducing agents, FeSO4 exhibited the strongest effect (reduction efficiency >30%), followed by citric acid and fulvic acid. Temperature variations (−20 °C to 30 °C) had minimal impact on Cr(VI) transformation in the 45-day experiment, while soil moisture (20–25%) indirectly facilitated Cr(VI) reduction by enhancing the reduction of agent diffusion and microbial activity, though its effect was weaker than chemical interventions. Soil grain-size composition influenced Cr(VI) distribution unevenly: larger particles (>0.2 mm) in BC-35 and BC-36-4 acted as main Cr(VI) reservoirs due to accumulated Fe-Mn oxides, whereas BC-36-3 showed increased Cr(VI) in smaller particles (<0.074 mm). μ-XRF and correlation analysis revealed strong positive correlations between Cr and Ca, Fe, Mn, Ni (Pearson coefficient > 0.7, p < 0.01), attributed to adsorption–reduction coupling on iron-manganese oxide surfaces. In contrast, Cr showed weak correlations with Mg, Al, Si, and K. This study clarifies the complex factors governing Cr(VI) behavior in chromium slag soils, providing a scientific basis for remediation strategies such as pH adjustment (4–6) combined with FeSO4 addition to enhance Cr(VI) reduction efficiency. Full article
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18 pages, 22881 KB  
Article
An Experimental Investigation on the Microscopic Damage and Mechanical Properties of Coal Under Hygrothermal Conditions
by Haisen Zhao, Guichen Li, Jiahui Xu, Yuantian Sun, Fengzhen He, Haoran Hao, Mengzhuo Han and Bowen Tian
Appl. Sci. 2025, 15(13), 7013; https://doi.org/10.3390/app15137013 - 21 Jun 2025
Viewed by 678
Abstract
Investigating the microstructural damage and mechanical properties of coal under deep mine hygrothermal conditions is essential for ensuring the safe and efficient extraction of coal resources. In this study, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and nanoindentation techniques were [...] Read more.
Investigating the microstructural damage and mechanical properties of coal under deep mine hygrothermal conditions is essential for ensuring the safe and efficient extraction of coal resources. In this study, X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and nanoindentation techniques were employed to examine the surface morphology and microscale mechanical properties of coal samples exposed to four environmental conditions, initial, humidified, heated, and coupled hygrothermal, under a peak indentation load of 70 mN. The results indicate that humidification led to the formation of dissolution pores and localized surface softening, resulting in a 15.9% increase in the peak indentation depth and reductions in the hardness and elastic modulus by 29.53% and 17.14%, respectively. Heating caused localized disintegration and the collapse of the coal surface, accompanied by surface hardening, with a slight 0.4% decrease in the peak indentation depth and increases in hardness and the elastic modulus by 1.32% and 1.56%, respectively. Under the coupled hygrothermal condition, numerous fine dissolution pores and microcracks developed on the coal surface, and the mechanical properties exhibited intermediate values between those observed in the humidified and heated states. Notably, the elevated temperature suppressed the moisture penetration into the coal matrix to some extent in the hygrothermal environment. A positive correlation was found between the hardness and elastic modulus, independent of the coal sample condition. The mineralogical composition significantly influenced the microscale mechanical behavior, with hard quartz minerals corresponding to lower peak indentation depths and a higher hardness, whereas soft kaolinite showed the opposite trend. Full article
(This article belongs to the Section Applied Thermal Engineering)
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32 pages, 41844 KB  
Article
Surface Resistivity Correlation to Nano-Defects in Laser Powder Bed Fused Molybdenum (Mo)-Silicon Carbide (SiC) Alloys
by Andrew Mason, Larry Burggraf, Ryan Kemnitz and Nate Ellsworth
J. Manuf. Mater. Process. 2025, 9(6), 174; https://doi.org/10.3390/jmmp9060174 - 26 May 2025
Viewed by 1246
Abstract
The integration of Silicon Carbide (SiC) nanoparticles into Laser Powder Bed Fusion (LB-PBF) Molybdenum (Mo) printing represents a significant advancement in refractory metal additive manufacturing. Our investigation examined how varying SiC nanoparticle sizes affect the microstructural and electrical properties of LB-PBF-printed molybdenum components [...] Read more.
The integration of Silicon Carbide (SiC) nanoparticles into Laser Powder Bed Fusion (LB-PBF) Molybdenum (Mo) printing represents a significant advancement in refractory metal additive manufacturing. Our investigation examined how varying SiC nanoparticle sizes affect the microstructural and electrical properties of LB-PBF-printed molybdenum components while maintaining a 0.01 mass fraction of Mo. At an Linear Energy Densities (LED) of 1.8 J/mm, the addition of 80 nm SiC particles achieved a 46% reduction in porosity, while sheet resistance decreased by 6% at LED of 2.0 J/mm with 80 nm SiC particles. These performance improvements stem from several mechanisms: SiC particles serve as oxygen scavengers, facilitate secondary phase formation, and enhance laser absorption efficiency. Their dual role as sacrificial oxidizing agents and Mo disilicide phase promoters represents a novel approach to addressing microcracking and porosity in LB-PBF-printed Mo components. Through systematic investigation of particle size effects on both microscale and nanoscale properties, our findings suggest that optimized nanoparticle addition could become a universal strategy for enhancing LB-PBF processing of refractory metals, particularly in applications requiring enhanced mechanical and electrical performance. Full article
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26 pages, 14460 KB  
Article
Identifying the Key Control Factors of Deep Marine Shale Gas Reservoirs: A Case Study on Lower Cambrian Fine-Grained Sedimentary Rocks in Cen Gong, Guizhou, China
by Dahai Wang, Lichi Ma, Qian Yu, Tao Zhang, Jian Bai, Chuan An, Chuntang Li and Jun Peng
Minerals 2025, 15(5), 505; https://doi.org/10.3390/min15050505 - 9 May 2025
Viewed by 901
Abstract
This study identifies the following three key factors controlling shale gas reservoirs in the lower Cambrian Niutitang Formation, northern Guizhou, China: sedimentary features, diagenetic modification, and stable tectonic conditions. This research addresses gaps in previous studies by investigating how tectonic and diagenetic conditions [...] Read more.
This study identifies the following three key factors controlling shale gas reservoirs in the lower Cambrian Niutitang Formation, northern Guizhou, China: sedimentary features, diagenetic modification, and stable tectonic conditions. This research addresses gaps in previous studies by investigating how tectonic and diagenetic conditions contribute to the unique characteristics of shale gas enrichment in tectonically complex areas with high thermal maturity (Ro > 2.5%). Sedimentary conditions revealed a positive correlation between total organic carbon (TOC) content and gas adsorption capacity, with higher TOC enhancing adsorption. Experimental data indicate that the TOC content (2.33%–9.07%) significantly correlates with methane adsorption capacity (Langmuir volume VL = 1.87–8.78 cm3/g at 30 °C and 10 MPa), as evidenced by the linear relationship between TOC and VL in shale samples. Clay mineral content exhibited a dual role as moderate levels (15%–25%) improved adsorption, while excessive amounts (>30%) reduced efficiency due to pore occlusion. Diagenesis, including compaction, cementation, and thermal evolution of organic matter, significantly reshaped reservoir porosity. Quantitative analysis of core samples demonstrates that compaction caused a porosity reduction of 18%–25% in samples with burial depths exceeding 1500 m, thereby influencing gas retention capacity. The reservoir has entered the anchizone (average vitrinite reflectance Ro = 2.54%), characterized by advanced organic matter maturation and widespread organic porosity development. Tectonic activity was critical for gas retention; intense tectonic activity led to shallower burial depths and gas loss, whereas structurally stable areas favored preservation. This study emphasizes the significance of tectonic conditions and their role in maintaining gas reservoirs in the anchizone, reconciling discrepancies in gas storage mechanisms observed in basins with similar TOC and thermal maturity. In summary, deep marine shale gas enrichment relies on the synergistic effects of high-quality sedimentary foundations (TOC > 4%, quartz > 30%), diagenetic evolution optimizing pore structures, and stable tectonic conditions ensuring gas retention. These findings provide new insights into the exploration of shale gas in complex tectonic regions and offer a framework for improving prediction models in shale gas enrichment by integrating micro-scale organic–inorganic interactions with macro-scale tectonic controls. Full article
(This article belongs to the Special Issue Element Enrichment and Gas Accumulation in Black Rock Series)
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34 pages, 6169 KB  
Article
Model for Evaluation of Aircraft Boarding Under Disturbances
by Beata Płanda and Jacek Skorupski
Aerospace 2025, 12(5), 403; https://doi.org/10.3390/aerospace12050403 - 2 May 2025
Viewed by 2190
Abstract
Aircraft boarding is one of the most essential handling processes carried out at an airport. Its importance derives from the fact that it is part of the critical path; that is, the time of its completion determines the aircraft’s departure time. It is [...] Read more.
Aircraft boarding is one of the most essential handling processes carried out at an airport. Its importance derives from the fact that it is part of the critical path; that is, the time of its completion determines the aircraft’s departure time. It is desirable to examine how the efficiency of the boarding process changes depending on the disruptions that may occur. It is particularly important to check how they affect existing and partially applied boarding strategies that are assumed to improve the process. This article aimed to develop a microscale model of the boarding process implemented as a hierarchical, timed, colored Petri net (HTCPN). This model makes it possible to consider various disturbances in the boarding process, two of which were the subject of simulation experiments that were realized. As a result, it was found that due to disruption, not only did the effectiveness of boarding strategies change, but also their ordering relative to the total completion time of the process. This led to the conclusion that using models similar to those presented in this article is necessary, where input parameters can be determined dynamically. This means that it can be recommended to observe the currently ongoing boarding and, if any disruption is detected, perform a fast simulation to answer the question about the most advantageous boarding strategy in this situation. Full article
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16 pages, 6681 KB  
Article
Laboratory-Scale Natural Gas Hydrate Extraction Numerical Simulation Under Phase Transition Effect
by Qiang Fu, Weixin Pang, Mingqiang Chen and Sheng Pang
Energies 2025, 18(3), 755; https://doi.org/10.3390/en18030755 - 6 Feb 2025
Viewed by 1217
Abstract
Phase transition in gas hydrate reservoirs has a significant effect on the fluid flow dynamic when performing test production, which should be carefully studied. This study systematically investigates the phase transition characteristics of natural gas hydrates during the depressurization extraction process through laboratory-scale [...] Read more.
Phase transition in gas hydrate reservoirs has a significant effect on the fluid flow dynamic when performing test production, which should be carefully studied. This study systematically investigates the phase transition characteristics of natural gas hydrates during the depressurization extraction process through laboratory-scale numerical simulations. First, a laboratory-scale numerical simulation model is established with dimensions of 1 m × 1 m × 1 m. In the simulation, the nanoscale and microscale effect on phase transition is considered. Then, the analysis of how different sediment types and their properties affecting gas production dynamics is presented. The results show that hydrate dissociation and formation are significantly influenced by factors such as the pore scale, salinity, and water content. In particular, montmorillonite had the most significant effect, leading to a 525.25% increase in gas production, while the impact of silty soil was relatively smaller. The increase in salinity inhibited hydrate formation but promoted dissociation, resulting in a significant increase in gas production, especially when the salinity reached to 3.5%, where gas production increased by 590.21%. An increase in water content led to a significant decrease in production. Through monitoring temperature and pressure changes during the extraction process, the different physical fields are analyzed, providing important theoretical support and practical guidance for the efficient extraction of natural gas hydrates. Full article
(This article belongs to the Special Issue Subsurface Energy and Environmental Protection 2024)
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24 pages, 5166 KB  
Article
Flocculation Mechanism and Microscopic Statics Analysis of Polyacrylamide Gel in Underwater Cement Slurry
by Hao Lu, Bo Dai, Chunhe Li, Hua Wei and Jinhui Wang
Gels 2025, 11(2), 99; https://doi.org/10.3390/gels11020099 - 1 Feb 2025
Cited by 6 | Viewed by 2011
Abstract
Zeta potential testing, Fourier infrared spectroscopy, and total organic carbon analysis were employed in this manuscript to explore the flocculation mechanism of polyacrylamide (PAM) on slurry with a high content of polycarboxylate ether (PCE). Through the combination of assessments of chemical bond shifts, [...] Read more.
Zeta potential testing, Fourier infrared spectroscopy, and total organic carbon analysis were employed in this manuscript to explore the flocculation mechanism of polyacrylamide (PAM) on slurry with a high content of polycarboxylate ether (PCE). Through the combination of assessments of chemical bond shifts, adsorption indicators, and intrinsic viscosity of high-molecular-weight polymer systems, the microscale flocculation mechanisms of different PAM dosages in cement suspensions were elucidated, showcasing stages of “adsorption–lubrication–entanglement”. Initially (PAM < 0.3%), with PAM introduction, the polymer primarily underwent adsorption interactions, including hydrogen bonding between the ester group, amine group, and water molecules; chelation between the ester group and Ca2+ and Al3+ on the cement surface; and bridging between PAM’s long-chain structure and cement particles. As the PAM content increased, the cement particles’ adsorption capacity saturated (PAM < 0.67%). The entropy loss of polymer conformation could not be offset by adsorption energy, leading to its exclusion from the interface and depletion attractive forces. Slurry movement shifted from inter-particle motion to high-molecular-weight polymer sliding in interstitial fluid, forming a lubrication effect. With further PAM content no less than 0.67%, the polymer solution reached a critical entanglement concentration, and the contact of the rotation radius of the long-chain molecules led to entanglement domination. By introducing bridging adsorption, depletion attraction, and entanglement forces, the cohesion of cement-based polymer suspensions was subsequently determined. The results showed a linear correlation between cohesion and PAM concentration raised to powers of 0.30, 1.0, and 0.75 at different interaction stages, and a multiscale validation from microscopic flocculation mechanisms to macroscopic performance was finally completed through a comparative analysis with macroscopic anti-washout performance. Full article
(This article belongs to the Special Issue Gels for Removal and Adsorption (3rd Edition))
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20 pages, 9842 KB  
Article
A Study of the Effect of Roughness on the Three-Body Wear Mechanism from a Microscopic Point of View: Asperity Peak Removal
by Tangshengjie Wei, Ziyi Zhou, Xue Ling, Minghao Lv, Yunfei Di, Kun Qin and Qin Zhou
Metals 2024, 14(12), 1385; https://doi.org/10.3390/met14121385 - 2 Dec 2024
Cited by 5 | Viewed by 2715
Abstract
The presence of particles leads to varying degrees of mass loss on a metal sealing surface, which severely affects the seal’s lifespan. Understanding the complex wear mechanism and optimizing the surface roughness morphology are particularly important in engineering. By characterizing the surface of [...] Read more.
The presence of particles leads to varying degrees of mass loss on a metal sealing surface, which severely affects the seal’s lifespan. Understanding the complex wear mechanism and optimizing the surface roughness morphology are particularly important in engineering. By characterizing the surface of the metal (SS 304) with different roughness parameters Ra, Rp, Rpk, Rpc and Rku, the variation mode of mass loss under abrasive wear conditions was revealed. Unlike traditional two-body wear, the involvement of abrasive particles significantly impacts surface Ra and other surface morphologies (asperity peak features). A contact model for metal rough surfaces, distinct from two-body contact, was established to clarify the changes in removal mechanisms. It was found that the change in the contact between the particle and the asperity peak led to a change in the mass loss and guided the appropriate metal roughness range: Ra 0.05 μm and Ra 0.6–0.8 μm. In addition, it was found that the removal of asperity peaks is holistic under low roughness, and only parts of asperity peaks are removed under high roughness. Notably, the metrological methods used in this study supplement existing roughness measurements. By exploring the complex removal mechanism of asperity peaks, micro-scale guidance for surface (texture) design, machining, and optimization is provided. Full article
(This article belongs to the Section Metal Failure Analysis)
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12 pages, 3032 KB  
Article
Dynamics of Blister Actuation in Laser-Induced Forward Transfer for Contactless Microchip Transfer
by DoYoung Kim, Seong Ryu, Sukang Bae, Min Wook Lee, Tae-Wook Kim, Jong-Seong Bae, Jiwon Park and Seoung-Ki Lee
Nanomaterials 2024, 14(23), 1926; https://doi.org/10.3390/nano14231926 - 29 Nov 2024
Cited by 5 | Viewed by 2484
Abstract
The rapid evolution of microelectronics and display technologies has driven the demand for advanced manufacturing techniques capable of precise, high-speed microchip transfer. As devices shrink in size and increase in complexity, scalable and contactless methods for microscale placement are essential. Laser-induced forward transfer [...] Read more.
The rapid evolution of microelectronics and display technologies has driven the demand for advanced manufacturing techniques capable of precise, high-speed microchip transfer. As devices shrink in size and increase in complexity, scalable and contactless methods for microscale placement are essential. Laser-induced forward transfer (LIFT) has emerged as a transformative solution, offering the precision and adaptability required for next-generation applications such as micro-light-emitting diodes (μ-LEDs). This study optimizes the LIFT process for the precise transfer of silicon microchips designed to mimic μ-LEDs. Critical parameters, including laser energy density, laser pulse width, and dynamic release layer (DRL) thickness are systematically adjusted to ensure controlled blister formation, a key factor for successful material transfer. The DRL, a polyimide-based photoreactive layer, undergoes photothermal decomposition under 355 nm laser irradiation, creating localized pressure that propels microchips onto the receiver substrate in a contactless manner. Using advanced techniques such as three-dimensional profilometry, X-ray photoelectron spectroscopy, and ultrafast imaging, this study evaluates the rupture dynamics of the DRL and the velocity of microchips during transfer. Optimization of the DRL thickness to 1 µm and a transfer velocity of 20 m s⁻1 achieves a transfer yield of up to 97%, showcasing LIFT’s potential in μ-LED manufacturing and semiconductor production. Full article
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10 pages, 8354 KB  
Article
Replication of Leaf Surface Structures on Flat Phosphor-Converted LEDs for Enhanced Angular Color Uniformity
by Bing-Mau Chen, Chiu-Hsiang Chen, Shang-Ping Ying and Yu-Kang Chang
Micromachines 2024, 15(11), 1399; https://doi.org/10.3390/mi15111399 - 20 Nov 2024
Cited by 2 | Viewed by 1556
Abstract
We explored the use of biomimetic structures, including those that mimic leaf structures, to enhance the angular color uniformity of flat phosphor-converted light-emitting diodes (pcLEDs). The distinct microstructures found on natural leaf surfaces, such as micro-scale bumps, ridges, and hierarchical patterns, have inspired [...] Read more.
We explored the use of biomimetic structures, including those that mimic leaf structures, to enhance the angular color uniformity of flat phosphor-converted light-emitting diodes (pcLEDs). The distinct microstructures found on natural leaf surfaces, such as micro-scale bumps, ridges, and hierarchical patterns, have inspired the design of artificial microstructures that can improve light extraction, scattering, and overall optical performance in LED applications. The effects of these leaf surface microstructures on the phosphor layer of flat pcLEDs were evaluated. An imprinting technique was employed to directly replicate the surface morphology structures from fresh plant leaves. The results indicated that this method provided excellent scattering capability and reduced the disparity in light output between blue and yellow light emissions from flat pcLEDs at various angles. Subsequently, uniform correlated color temperature in the flat pcLEDs was achieved, reducing the yellow ring effect. Furthermore, the availability of diverse wrinkle and surface patterns from a wide range of natural prototypes could reduce design costs compared with traditional mold fabrication, making the method suitable for application in mass production. Full article
(This article belongs to the Special Issue Innovative Progression of Light-Emitting Diodes (LED))
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18 pages, 11355 KB  
Article
Denoising Phase-Unwrapped Images in Laser Imaging via Statistical Analysis and DnCNN
by Yibo Xie, Jin Cheng, Shun Zhou, Qing Fan, Yue Jia, Jingjin Xiao and Weiguo Liu
Micromachines 2024, 15(11), 1372; https://doi.org/10.3390/mi15111372 - 14 Nov 2024
Cited by 1 | Viewed by 1587
Abstract
Three-dimensional imaging plays a crucial role at the micro-scale in fields such as precision manufacturing and materials science. However, image noise significantly impacts the accuracy of point cloud reconstruction, making image denoising techniques a widely discussed topic. Statistical analysis of laser imaging noise [...] Read more.
Three-dimensional imaging plays a crucial role at the micro-scale in fields such as precision manufacturing and materials science. However, image noise significantly impacts the accuracy of point cloud reconstruction, making image denoising techniques a widely discussed topic. Statistical analysis of laser imaging noise has led to the conclusion that logarithmically transformed noise follows a Gumbel distribution. A corresponding neural network training set was developed to address the challenges of difficult data collection and the scarcity of phase-unwrapped image datasets. Building on this foundation, a phase-unwrapped image denoising method based on the Denoising Convolutional Neural Network (DnCNN) is proposed. This method aims to achieve three-dimensional filtering by performing two-dimensional image denoising. Experimental results show a significant reduction in the Cloud-to-Mesh Distance (C2M) statistics of the corresponding point clouds before and after planar filtering. Specifically, the statistic at 97.5% of the 2σ principle decreases from 0.8782 mm to 0.3384 mm, highlighting the effectiveness of the filtering algorithm in improving the planar fit. Moreover, the DnCNN method exhibits exceptional denoising performance when applied to real-world target data, such as plaster statues with complex depth variations and PCBs made from different materials, thereby enhancing accuracy and reliability in point cloud reconstruction. This study provides valuable insights into phase-unwrapped image noise suppression in laser imaging, particularly in micro-scale applications where precision is critical. Full article
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