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Keywords = melting regimes

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23 pages, 7821 KiB  
Article
The Multiple Stages of Regional Triassic Crustal Reworking in Eastern Tianshan, NW China: Evidence from the Xigebi Area
by Ming Wei, Haiquan Li, Wenxiao Zhou, Mahemuti Muredili, Ernest Chi Fru and Thomas Sheldrick
Minerals 2025, 15(8), 829; https://doi.org/10.3390/min15080829 - 4 Aug 2025
Viewed by 326
Abstract
The eastern Tianshan region in the Central Asian Orogenic Belt (CAOB) is characterized by multiple complex tectonic activity of uncertain historical contribution to the construction of the CAOB. This study utilizes a multi-proxy geochemical approach to characterize I-type monzogranite pluton rocks and their [...] Read more.
The eastern Tianshan region in the Central Asian Orogenic Belt (CAOB) is characterized by multiple complex tectonic activity of uncertain historical contribution to the construction of the CAOB. This study utilizes a multi-proxy geochemical approach to characterize I-type monzogranite pluton rocks and their associated hornblende-rich dioritic enclaves to decipher the tectonic and magmatic evolution of the Xigebi area, eastern Tianshan. Zircon geochronology indicates a Triassic and Permian crystallization age of ca. 224.2 ± 1.7 Ma and ca. 268.3 ± 3.0 Ma for the host monzogranites and the dioritic enclaves, respectively. Major, trace and rare earth element distribution, together with Hf isotope systematics displaying noticeable positive εHf(t) anomalies for both rock types, point to partial melting of meta-mafic rocks in an intraplate extensional setting. The diorite was formed by the melting of lower crustal meta-igneous rocks mixed with mantle melts, and the monzogranite, predominantly from deep crustal meta-basalts contaminated by shallow metasedimentary rocks, with some degree of mixing with deeply sourced mantle magma. While both the host monzogranites and their dioritic enclaves are the products of upwelling magma, the younger Triassic monzogranites captured and preserved fragments of the dioritic Permian lower continental crust during crystallization. These multiple stages of magmatic underplating and crustal reworking associated with vertical stratification of the juvenile paleo-continental crust suggest the monzogranites and diorites indicate a change from a post-collisional setting to a regional intraplate regime on the southern margin of the CAOB. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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18 pages, 6891 KiB  
Article
Physics-Based Data Augmentation Enables Accurate Machine Learning Prediction of Melt Pool Geometry
by Siqi Liu, Ruina Li, Jiayi Zhou, Chaoyuan Dai, Jingui Yu and Qiaoxin Zhang
Appl. Sci. 2025, 15(15), 8587; https://doi.org/10.3390/app15158587 - 2 Aug 2025
Viewed by 394
Abstract
Accurate melt pool geometry prediction is essential for ensuring quality and reliability in Laser Powder Bed Fusion (L-PBF). However, small experimental datasets and limited physical interpretability often restrict the effectiveness of traditional machine learning (ML) models. This study proposes a hybrid framework that [...] Read more.
Accurate melt pool geometry prediction is essential for ensuring quality and reliability in Laser Powder Bed Fusion (L-PBF). However, small experimental datasets and limited physical interpretability often restrict the effectiveness of traditional machine learning (ML) models. This study proposes a hybrid framework that integrates an explicit thermal model with ML algorithms to improve prediction under sparse data conditions. The explicit model—calibrated for variable penetration depth and absorptivity—generates synthetic melt pool data, augmenting 36 experimental samples across conduction, transition, and keyhole regimes for 316 L stainless steel. Three ML methods—Multilayer Perceptron (MLP), Random Forest, and XGBoost—are trained using fivefold cross-validation. The hybrid approach significantly improves prediction accuracy, especially in unstable transition regions (D/W ≈ 0.5–1.2), where morphological fluctuations hinder experimental sampling. The best-performing model (MLP) achieves R2 > 0.98, with notable reductions in MAE and RMSE. The results highlight the benefit of incorporating physically consistent, nonlinearly distributed synthetic data to enhance generalization and robustness. This physics-augmented learning strategy not only demonstrates scientific novelty by integrating mechanistic modeling into data-driven learning, but also provides a scalable solution for intelligent process optimization, in situ monitoring, and digital twin development in metal additive manufacturing. Full article
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16 pages, 4815 KiB  
Technical Note
Preliminary Analysis of a Novel Spaceborne Pseudo Tripe-Frequency Radar Observations on Cloud and Precipitation: EarthCARE CPR-GPM DPR Coincidence Dataset
by Zhen Li, Shurui Ge, Xiong Hu, Weihua Ai, Jiajia Tang, Junqi Qiao, Shensen Hu, Xianbin Zhao and Haihan Wu
Remote Sens. 2025, 17(15), 2550; https://doi.org/10.3390/rs17152550 - 23 Jul 2025
Viewed by 325
Abstract
By integrating EarthCARE W-band doppler cloud radar observations with GPM Ku/Ka-band dual-frequency precipitation radar data, this study constructs a novel global “pseudo tripe-frequency” radar coincidence dataset comprising 2886 coincidence events (about one-third of the events detected precipitation), aiming to systematically investigating band-dependent responses [...] Read more.
By integrating EarthCARE W-band doppler cloud radar observations with GPM Ku/Ka-band dual-frequency precipitation radar data, this study constructs a novel global “pseudo tripe-frequency” radar coincidence dataset comprising 2886 coincidence events (about one-third of the events detected precipitation), aiming to systematically investigating band-dependent responses to cloud and precipitation structure. Results demonstrate that the W-band is highly sensitive to high-altitude cloud particles and snowfall (reflectivity < 0 dBZ), yet it experiences substantial signal attenuation under heavy precipitation conditions, and with low-altitude reflectivity reductions exceeding 50 dBZ, its probability density distribution is more widespread, with low-altitude peaks increasing first, and then decreasing as precipitation increases. In contrast, the Ku and Ka-band radars maintain relatively stable detection capabilities, with attenuation differences generally within 15 dBZ, but its probability density distribution exhibits multiple peaks. As the precipitation rate increases, the peak value of the dual-frequency ratio (Ka/W) gradually rises from approximately 10 dBZ to 20 dBZ, and can even reach up to 60 dBZ under heavy rainfall conditions. Several cases analyses reveal clear contrasts: In stratiform precipitation regions, W-band radar reflectivity is higher above the melting layer than below, whereas the opposite pattern is observed in the Ku and Ka bands. Doppler velocities exceeding 5 m s−1 and precipitation rates surpassing 30 mm h−1 exhibit strong positive correlations in convection-dominated regimes. Furthermore, the dataset confirms the impact of ice–water cloud phase interactions and terrain-induced precipitation variability, underscoring the complementary strengths of multi-frequency radar observations for capturing diverse precipitation processes. Full article
(This article belongs to the Section Atmospheric Remote Sensing)
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18 pages, 3532 KiB  
Article
Anticipating Future Hydrological Changes in the Northern River Basins of Pakistan: Insights from the Snowmelt Runoff Model and an Improved Snow Cover Data
by Urooj Khan, Romana Jamshed, Adnan Ahmad Tahir, Faizan ur Rehman Qaisar, Kunpeng Wu, Awais Arifeen, Sher Muhammad, Asif Javed and Muhammad Abrar Faiz
Water 2025, 17(14), 2104; https://doi.org/10.3390/w17142104 - 15 Jul 2025
Viewed by 401
Abstract
The water regime in Pakistan’s northern region has experienced significant changes regarding hydrological extremes like floods because of climate change. Coupling hydrological models with remote sensing data can be valuable for flow simulation in data-scarce regions. This study focused on simulating the snow- [...] Read more.
The water regime in Pakistan’s northern region has experienced significant changes regarding hydrological extremes like floods because of climate change. Coupling hydrological models with remote sensing data can be valuable for flow simulation in data-scarce regions. This study focused on simulating the snow- and glacier-melt runoff using the snowmelt runoff model (SRM) in the Gilgit and Kachura River Basins of the upper Indus basin (UIB). The SRM was applied by coupling it with in situ and improved cloud-free MODIS snow and glacier composite satellite data (MOYDGL06) to simulate the flow under current and future climate scenarios. The SRM showed significant results: the Nash–Sutcliffe coefficient (NSE) for the calibration and validation period was between 0.93 and 0.97, and the difference in volume (between the simulated and observed flow) was in the range of −1.5 to 2.8% for both catchments. The flow tends to increase by 0.3–10.8% for both regions (with a higher increase in Gilgit) under mid- and late-21st-century climate scenarios. The Gilgit Basin’s higher hydrological sensitivity to climate change, compared to the Kachura Basin, stems from its lower mean elevation, seasonal snow dominance, and greater temperature-induced melt exposure. This study concludes that the simple temperature-based models, such as the SRM, coupled with improved satellite snow cover data, are reliable in simulating the current and future flows from the data-scarce mountainous catchments of Pakistan. The outcomes are valuable and can be used to anticipate and lessen any threat of flooding to the local community and the environment under the changing climate. This study may support flood assessment and mapping models in future flood risk reduction plans. Full article
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15 pages, 3298 KiB  
Article
Linkage Between Radar Reflectivity Slope and Raindrop Size Distribution in Precipitation with Bright Bands
by Qinghui Li, Xuejin Sun, Xichuan Liu and Haoran Li
Remote Sens. 2025, 17(14), 2393; https://doi.org/10.3390/rs17142393 - 11 Jul 2025
Viewed by 330
Abstract
This study investigates the linkage between the radar reflectivity slope and raindrop size distribution (DSD) in precipitation with bright bands through coordinated C-band/Ka-band radar and disdrometer observations in southern China. Precipitation is classified into three types based on the reflectivity slope (K-value) below [...] Read more.
This study investigates the linkage between the radar reflectivity slope and raindrop size distribution (DSD) in precipitation with bright bands through coordinated C-band/Ka-band radar and disdrometer observations in southern China. Precipitation is classified into three types based on the reflectivity slope (K-value) below the freezing level, revealing distinct microphysical regimes: Type 1 (K = 0 to −0.9) shows coalescence-dominated growth; Type 2 (|K| > 0.9) shows the balance between coalescence and evaporation/size sorting; and Type 3 (K = 0.9 to 0) demonstrates evaporation/size-sorting effects. Surface DSD analysis demonstrates distinct precipitation characteristics across classification types. Type 3 has the highest frequency of occurrence. A gradual decrease in the mean rain rates is observed from Type 1 to Type 3, with Type 3 exhibiting significantly lower rainfall intensities compared to Type 1. At equivalent rainfall rates, Type 2 exhibits unique microphysical signatures with larger mass-weighted mean diameters (Dm) compared to other types. These differences are due to Type 2 maintaining a high relative humidity above the freezing level (influencing initial Dm at bottom of melting layer) but experiencing limited Dm growth due to a dry warm rain layer and downdrafts. Type 1 shows opposite characteristics—a low initial Dm from the dry upper layers but maximum growth through the moist warm rain layer and updrafts. Type 3 features intermediate humidity throughout the column with updrafts and downdrafts coexisting in the warm rain layer, producing moderate growth. Full article
(This article belongs to the Special Issue Remote Sensing in Clouds and Precipitation Physics)
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24 pages, 5486 KiB  
Article
Revealing the Influence of Material Properties of Shaped Charge Liner on Penetration Performance via Numerical Simulation and Machine Learning
by Yan Wang, Jinxu Liu, Xingwei Liu, Xinya Feng, Yifan Du and Jie Cao
Materials 2025, 18(12), 2742; https://doi.org/10.3390/ma18122742 - 11 Jun 2025
Viewed by 463
Abstract
The metallic shaped charge liner (SCL) is widely utilized in the defense industry, oil perforation, cutting, and other industrial fields due to the powerful penetration performance. However, quantitative law and underlying mechanisms of material properties affecting SCL penetration performance are unclear. Based on [...] Read more.
The metallic shaped charge liner (SCL) is widely utilized in the defense industry, oil perforation, cutting, and other industrial fields due to the powerful penetration performance. However, quantitative law and underlying mechanisms of material properties affecting SCL penetration performance are unclear. Based on the real and virtual material properties, by combining numerical simulation with machine learning, the influence of material properties on SCL penetration performance was systematically studied. The findings in the present work provided new insights into the penetration mechanism and corresponding influencing factors of the metal jet. It indicated that penetration depth was dominated by the melting point, specific heat, and density of the SCL materials rather than the conventionally perceived plasticity and sound velocity. Average perforation diameter was dominated by the density and plasticity of the SCL materials. Particularly, the temperature rise and thermal softening effect of the SCL controlled by the melting point and specific heat have a significant effect on the “self-consumption” of the metal jet and further on the penetration ability. Additionally, the density of the SCL influences the penetration depth deeply via dynamic pressure of the jet, but the influence of density on penetration depth decreases with the increase in density. The correlation between the key properties and penetration performance was obtained according to a quadratic polynomial regression algorithm, by which the penetration potential of SCL materials can be quantitatively evaluated. Overall, the present study provides a new SCL material evaluation and design method, which can help to expand the traditional penetration regime of the SCL in terms of the penetration depth and perforation and is expected to be used for overcoming the pierced and lateral enhancement trade-off. Full article
(This article belongs to the Section Materials Simulation and Design)
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24 pages, 8945 KiB  
Article
Chronological and Geochemical Characteristics of a Newly Discovered Biotite Granite Porphyry in the Zhuxi W-Cu Polymetallic Deposit, Jiangxi Province, South China: Implications for Cu Mineralization
by Yongpeng Ouyang, Qi Chen, Runling Zeng and Tongfei Li
Minerals 2025, 15(6), 624; https://doi.org/10.3390/min15060624 - 9 Jun 2025
Viewed by 338
Abstract
Multiple occurrences of adakitic rocks, with crystallization ages clustering around ~160 Ma, have been documented in the Zhuxi district, northeast Jiangxi Province, South China. This research identifies a new adakitic biotite granite porphyry within the Zhuxi W-Cu polymetallic deposit. Zircon U-Pb geochronology of [...] Read more.
Multiple occurrences of adakitic rocks, with crystallization ages clustering around ~160 Ma, have been documented in the Zhuxi district, northeast Jiangxi Province, South China. This research identifies a new adakitic biotite granite porphyry within the Zhuxi W-Cu polymetallic deposit. Zircon U-Pb geochronology of this porphyry yields a crystallization age of 161.6 ± 2.1 Ma. Integrated with previously published data, the adakitic rocks in the study area—comprising diorite porphyrite, biotite quartz monzonite porphyry, and the newly identified biotite granite porphyry—are predominantly calc-alkaline and peraluminous. They exhibit enrichment in light rare-earth elements (LREEs) and depletion in heavy rare-earth elements (HREEs), with slight negative Eu anomalies. The trace element patterns are characterized by enrichment in Ba, U, K, Pb, and Sr, alongside negative Nb, Ta, P, and Ti anomalies, indicative of arc-like magmatic signatures. Comparative analysis of geological and geochemical characteristics suggests that these three rock types are not comagmatic. Petrogenesis of the Zhuxi adakitic suite is linked to a dynamic tectonic regime involving Mesozoic crustal thickening, subsequent delamination, and lithospheric extension. Asthenospheric upwelling likely triggered partial melting of the overlying metasomatized lithospheric mantle, generating primary mantle-derived magmas. Underplating and advection of heat by these magmas induced partial melting of the thickened lower crust, forming the biotite granite porphyry. Partial melting of delaminated lower crustal material, interacting with the asthenosphere or asthenosphere-derived melts, likely generated the diorite porphyrite. The biotite quartz monzonite porphyry is interpreted to have formed from mantle-derived magmas that underwent assimilation of, or mixing with, silicic crustal melts during ascent. The ~160 Ma crystallization ages of these adakitic rocks are broadly contemporaneous with W-Mo mineralization in the Taqian mining area of the Zhuxi district. Furthermore, their geochemical signatures imply a prospective metallogenic setting for Cu-Mo mineralization around this period in the Taqian area. Full article
(This article belongs to the Special Issue Using Mineral Chemistry to Characterize Ore-Forming Processes)
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26 pages, 11179 KiB  
Article
Surface Morphology and Degradation of Poly[(R)-3-Hydroxybutyrate]-block-Poly(ε-Caprolactone) and Poly[(R)-3-Hydroxybutyrate]-block-Poly(l-Lactide) Biodegradable Diblock Copolymers
by Ayan Bartels-Ellis, Senri Hayashi, Tomohiro Hiraishi, Takeharu Tsuge and Hideki Abe
Polymers 2025, 17(11), 1558; https://doi.org/10.3390/polym17111558 - 3 Jun 2025
Viewed by 620
Abstract
Bacterially produced poly[(R)-3-hydroxybutyrate] (P3HB) was subjected to an alcoholysis reaction to produce low-molecular-weight (Mn ≈ 10,000 g mol−1) hydroxy-terminated P3HB (LMPHB). Using diethyl zinc as a catalyst, LMPHB was reacted with the cyclic monomers ε-caprolactone and l [...] Read more.
Bacterially produced poly[(R)-3-hydroxybutyrate] (P3HB) was subjected to an alcoholysis reaction to produce low-molecular-weight (Mn ≈ 10,000 g mol−1) hydroxy-terminated P3HB (LMPHB). Using diethyl zinc as a catalyst, LMPHB was reacted with the cyclic monomers ε-caprolactone and l-lactide in separate ring-opening polymerization (ROP) reactions to produce PHB-b-PCL (PHBCL) and PHB-b-PLA (PHBLA) AB-type crystalline–crystalline diblock copolymers with varying PCL and PLA block lengths. 1H NMR and GPC were used to confirm the structure of the polymers. DSC was used to measure the thermal properties as well as assessing crystallization. A single-shifting Tg for PHBLA showed the two blocks to be miscible in the melt. The TGA results indicate enhanced thermal stability over the homopolymer P3HB. A study of the crystallization was undertaken by combining WAXD, a second DSC heating regime, and POM. POM showed that the crystallization in PHBCL to be dependent on the crystallization temperature more so than PHBLA, whose composition appeared to be the more definitive factor determining the spherulitic morphology. The results informed the crystallization temperatures used in the production of the melt-crystallized thin films that were imaged using AFM. AFM images showed unique surface morphologies dependent on the diblock copolymer composition, block length, and crystallization temperature. Finally, the enzymatic degradation studies showed these unique surface morphologies to influence how these block copolymers were degraded by enzymes. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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10 pages, 7420 KiB  
Article
Effect of Heat Treatment on the Corrosion Behavior of Selective Laser Melted CX Stainless Steel
by Shaoqian Wu, Shuo Wu, Shilong Xing, Tianshu Wang, Jiabin Hou, Yuantao Zhao, Zongan Li and Yanbo Liu
Metals 2025, 15(5), 517; https://doi.org/10.3390/met15050517 - 3 May 2025
Cited by 1 | Viewed by 514
Abstract
The effects of different heat treatment regimes on the microstructure and corrosion behavior of selectively laser melted (SLM) Corrax (CX) stainless steel were systematically investigated. Three distinct thermal processing approaches solution treatment (ST), aging treatment (AT), and combined solution aging treatment (ST + [...] Read more.
The effects of different heat treatment regimes on the microstructure and corrosion behavior of selectively laser melted (SLM) Corrax (CX) stainless steel were systematically investigated. Three distinct thermal processing approaches solution treatment (ST), aging treatment (AT), and combined solution aging treatment (ST + AT) were comparatively examined to assess their microstructural evolution and corrosion performance. The results demonstrated that the SLM-processed CX sample initially consisted of martensite and retained austenite. After solution treatment at 900 °C for 0.5 h, microsegregation was eliminated, and the retained austenite fully transformed into martensite. During direct aging at 525 °C for 3 h (AT), a portion of the martensite reverted to austenite, accompanied by grain refinement that reduced the average grain size to 1.79 μm. When the CX was solution-aged at 900 °C for 0.5 h and then 525 °C for 4 h (ST + AT), the retained austenite transformed completely into martensite. The results of potentiodynamic polarization measurements and electrochemical impedance spectroscopy (EIS) revealed that the aged specimen demonstrated comparatively superior corrosion resistance with reduced surface accumulation of corrosion products relative to both ST and ST + AT specimens. The electrochemical test results indicate that the selection of heat treatment parameters has a significant impact on the corrosion resistance of SLM-formed CX samples. Compared to ST and ST + AT, the corrosion performance of AT-treated samples is improved to a certain extent, with the highest Epit (322 mV) and the largest ΔE (742). The corrosion potential is relatively high (Ecorr, −414 mV vs. SCE), and the corrosion current density is relatively low (Icorr, 0.405 μA·cm−2). This indicates that the AT samples exhibit good corrosion resistance. Full article
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30 pages, 4858 KiB  
Review
Review: Mean-Square Displacements of Simulated Polymers
by George D. J. Phillies
Polymers 2025, 17(9), 1193; https://doi.org/10.3390/polym17091193 - 27 Apr 2025
Cited by 1 | Viewed by 704
Abstract
We review simulations of polymeric fluids that report mean-square displacements g(t) of polymer beads, segments, and chains. By means of careful numerical analysis, but contrary to some models of polymer dynamics, we show that hypothesized power-law regimes [...] Read more.
We review simulations of polymeric fluids that report mean-square displacements g(t) of polymer beads, segments, and chains. By means of careful numerical analysis, but contrary to some models of polymer dynamics, we show that hypothesized power-law regimes g(t)tα are almost never present. In most but not quite all cases, plots of log(g(t)) against log(t) show smooth curves whose slopes vary continuously with time. We infer that models that predict power-law regimes for g(t) are invalid for melts of linear polymers. Full article
(This article belongs to the Section Polymer Physics and Theory)
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24 pages, 12852 KiB  
Article
Zircon U-Pb Geochronology and Geochemical Constraints of Tiancang Granites, Southern Beishan Orogenic Belt: Implications for Early Permian Magmatism and Tectonic Evolution
by Chao Teng, Meiling Dong, Xinjie Yang, Deng Xiao, Jie Shao, Jun Cao, Yalatu Su and Wendong Lu
Minerals 2025, 15(4), 426; https://doi.org/10.3390/min15040426 - 19 Apr 2025
Cited by 1 | Viewed by 420
Abstract
The Beishan Orogenic Belt, situated along the southern margin of the Central Asian Orogenic Belt, represents a critical tectonic domain that archives the prolonged subduction–accretion processes and Paleo-Asian Ocean closure from the Early Paleozoic to the Mesozoic. Early Permian magmatism, exhibiting the most [...] Read more.
The Beishan Orogenic Belt, situated along the southern margin of the Central Asian Orogenic Belt, represents a critical tectonic domain that archives the prolonged subduction–accretion processes and Paleo-Asian Ocean closure from the Early Paleozoic to the Mesozoic. Early Permian magmatism, exhibiting the most extensive spatial-temporal distribution in this belt, remains controversial in its geodynamic context: whether it formed in a persistent subduction regime or was associated with mantle plume activity or post-collisional extension within a rift setting. This study presents an integrated analysis of petrology, zircon U-Pb geochronology, in situ Hf isotopes, and whole-rock geochemistry of Early Permian granites from the Tiancang area in the southern Beishan Orogenic Belt, complemented by regional comparative studies. Tiancang granites comprise biotite monzogranite, monzogranite, and syenogranite. Zircon U-Pb dating of four samples yields crystallization ages of 279.3–274.1 Ma. These granites are classified as high-K calc-alkaline to calc-alkaline, metaluminous to weakly peraluminous I-type granites. Geochemical signatures reveal the following: (1) low total rare earth element (REE) concentrations with light REE enrichment ((La/Yb)N = 3.26–11.39); (2) pronounced negative Eu anomalies (Eu/Eu* = 0.47–0.71) and subordinate Ce anomalies; (3) enrichment in large-ion lithophile elements (LILEs: Rb, Th, U, K) coupled with depletion in high-field-strength elements (HFSEs: Nb, Ta, P, Zr, Ti); (4) zircon εHf(t) values ranging from −10.5 to −0.1, corresponding to Hf crustal model ages (TDMC) of 1.96–1.30 Ga. These features collectively indicate that the Tiancang granites originated predominantly from partial melting of Paleoproterozoic–Mesoproterozoic crustal sources with variable mantle contributions, followed by extensive fractional crystallization. Regional correlations demonstrate near-synchronous magmatic activity across the southern/northern Beishan and eastern Tianshan Orogenic belts. The widespread Permian granitoids, combined with post-collisional magmatic suites and rift-related stratigraphic sequences, provide compelling evidence for a continental rift setting in the southern Beishan during the Early Permian. This tectonic regime transition likely began with lithospheric delamination after the Late Carboniferous–Early Permian collisional orogeny, which triggered asthenospheric upwelling and crustal thinning. These processes ultimately led to the terminal closure of the Paleo-Asian Ocean’s southern branch, followed by intracontinental evolution. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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24 pages, 14414 KiB  
Article
Feasibility Study on Laser Powder Bed Fusion of Ferritic Steel in High Vacuum Atmosphere
by Steffen Fritz, Sven Sewalski, Stefan Weihe and Martin Werz
J. Manuf. Mater. Process. 2025, 9(3), 101; https://doi.org/10.3390/jmmp9030101 - 18 Mar 2025
Viewed by 608
Abstract
The boiling point of metals is dependent on the ambient pressure. Therefore, in laser-based fusion welding and additive manufacturing processes, the resulting process regime, ranging from heat conduction welding to the keyhole mode, is also influenced by the process pressure. While laser welding [...] Read more.
The boiling point of metals is dependent on the ambient pressure. Therefore, in laser-based fusion welding and additive manufacturing processes, the resulting process regime, ranging from heat conduction welding to the keyhole mode, is also influenced by the process pressure. While laser welding deliberately uses reduced process pressures to achieve the keyhole mode with a lower laser power input as well as a more stable keyhole, there are no positive findings on the laser powder bed fusion process (PBF-LB/M) under vacuum conditions so far. Furthermore, the literature suggests that the process window is significantly reduced, particularly in the high vacuum regime. However, this work demonstrates that components made of the ferritic steel 22NiMoCr3-7 can be successfully manufactured at low process pressures of 2 × 102 mbar using a double-scanning strategy. The strategy consists of a first scan with a defocused laser beam, where the powder is preheated and partially sintered, followed by a second scan with a slightly defocused laser beam, in which the material within a single layer is completely melted. To test this manufacturing strategy, 16 test cubes were manufactured to determine the achievable relative densities and tensile specimens were produced to assess the mechanical properties. Metallographic analysis of the test cubes revealed that relative densities of up to 98.48 ± 1.43% were achieved in the test series with 16 different process parameters. The tensile strength determined ranged from 722 to 724 MPa. Additionally, a benchmark part with complex geometric features was successfully manufactured in a high vacuum atmosphere without the need for a complex parameterization of individual part zones in the scanning strategy. Full article
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21 pages, 21473 KiB  
Article
The Method for Fabricating Proppant and Cenosphere Sand-Based Casting Molds Involving the Use of Binder Jetting 3D Printing with Furan Binder and Impregnation with Colloidal Silica Binder
by Viacheslav E. Bazhenov, Ksenia A. Deputatova, Andrey A. Rizhsky, Yuri V. Tselovalnik, Andrey I. Bazlov, Stanislav V. Chernyshikhin, Andrey V. Koltygin, Alexey S. Anishchenko, Vladimir D. Belov and Evgenii Yu. Shchedrin
J. Manuf. Mater. Process. 2025, 9(3), 96; https://doi.org/10.3390/jmmp9030096 - 15 Mar 2025
Viewed by 1030
Abstract
Binder jetting is the most widely implemented additive technology for the fabrication of sand molds. However, the use of furan binder-jetting technology in the production of molds for vacuum casting is hindered by the thermal destruction of the furan binder accompanied by violent [...] Read more.
Binder jetting is the most widely implemented additive technology for the fabrication of sand molds. However, the use of furan binder-jetting technology in the production of molds for vacuum casting is hindered by the thermal destruction of the furan binder accompanied by violent gas emission that occurs during the mold heating process. This investigation explores the potential of using the molds obtained via furan binder jetting 3D printing and further impregnation in colloidal silica binder and sintering. Two distinct sands, proppant and cenosphere, were utilized in the fabrication of the mold components exhibiting different thermal properties. An examination of the structure of the initial sands and samples produced via different impregnation and sintering regimes was conducted via scanning electron microscopy with energy dispersive X-ray spectroscopy, X-ray diffractometry, thermogravimetric analysis, and micro computed tomography. Furthermore, the bending mechanical properties and linear shrinkage of the samples were determined. The experimental findings demonstrated that the specific impregnation and sintering regimes examined in this study yielded sufficient mechanical properties for the casting molds and the structure with cristobalite bridges. The mold assembly, composed of proppant and cenosphere sands-based parts, was produced, and impeller nickel-based superalloy castings were fabricated. The findings of this study demonstrate that the utilization of a furan binder-jetting technique, in conjunction with impregnation in colloidal silica binder, is a promising technology for the manufacture of high-melting-temperature alloy casting. Full article
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13 pages, 6626 KiB  
Article
High Strength–Ductility Synergy of As-Cast B2-Containing AlNbTaTiZr Refractory High-Entropy Alloy Under Intermediate and Dynamic Strain Rates
by Hashim Naseer, Yangwei Wang, Muhammad Abubaker Khan, Jamieson Brechtl and Mohamed A. Afifi
Metals 2025, 15(3), 249; https://doi.org/10.3390/met15030249 - 26 Feb 2025
Cited by 4 | Viewed by 1173
Abstract
Understanding the mechanical behavior of materials under various strain-rate regimes is critical for many scientific and engineering applications. Accordingly, this study investigates the strain-rate-dependent compressive mechanical behavior of B2-containing (TiZrNb)79.5(TaAl)20.5 refractory high-entropy alloy (RHEA) at room temperature. The RHEA is [...] Read more.
Understanding the mechanical behavior of materials under various strain-rate regimes is critical for many scientific and engineering applications. Accordingly, this study investigates the strain-rate-dependent compressive mechanical behavior of B2-containing (TiZrNb)79.5(TaAl)20.5 refractory high-entropy alloy (RHEA) at room temperature. The RHEA is prepared by vacuum arc melting and is tested over intermediate (1.0 × 10−1 s−1, 1.0 s−1) and dynamic (1.0 × 103 s−1, 2.0 × 103 s−1, 2.8 × 103 s−1, 3.2 × 103 s−1, and 3.5 × 103 s−1) strain rates. The alloy characterized as hybrid body-centered-cubic (BCC)/B2 nanostructure reveals an exceptional yield strength (YS) of ~1437 MPa and a fracture strain exceeding 90% at an intermediate (1.0 s−1) strain rate. The YS increases to ~1797 MPa under dynamic strain-rate (3.2 × 103 s−1) loadings, which is a ~25 % improvement in strength compared with the deformation at the intermediate strain rate. Microstructural analysis of the deformed specimens reveals the severity of dislocation activity with strain and strain rate that evolves from fine dislocation bands to the formation of localized adiabatic shear bands (ASBs) at the strain rate 3.5 × 103 s−1. Consequently, the RHEA fracture features mixed ductile–brittle morphology. Overall, the RHEA exhibits excellent strength–ductility synergy over a wide strain-rate domain. The study enhances understanding of the strain-rate-dependent mechanical behavior of B2-containing RHEA, which is significant for alloy processes and impact resistance applications. Full article
(This article belongs to the Special Issue Structure and Properties of Refractory Medium/High-Entropy Alloys)
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16 pages, 3173 KiB  
Review
Bifunctional Nd-Doped LGSB Crystals: A Roadmap for Crystal Growth and Improved Laser Emission Performance in the NIR and Green Domains
by Alin Broasca, Madalin Greculeasa, Flavius Voicu, Cristina Gheorghe, Stefania Hau, Catalina Alice Susala and Lucian Gheorghe
Materials 2025, 18(5), 964; https://doi.org/10.3390/ma18050964 - 21 Feb 2025
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Abstract
Herein we present a roadmap for tailoring the crystal growth conditions, near-infrared (NIR) laser emission, and self-frequency doubling (SFD) performances of newly developed Nd-doped LaxGdySc4−x−y(BO3)4 (Nd:LGSB) crystals. Three different Nd3+ doping concentrations of [...] Read more.
Herein we present a roadmap for tailoring the crystal growth conditions, near-infrared (NIR) laser emission, and self-frequency doubling (SFD) performances of newly developed Nd-doped LaxGdySc4−x−y(BO3)4 (Nd:LGSB) crystals. Three different Nd3+ doping concentrations of 2.3 at.%, 3.5 at.%, and 4.6 at.% were investigated. Considering their incongruent melting, special conditions were employed for the growth using the Czochralski technique. Laser emission performances at 1062 nm in the CW regime were evaluated for uncoated crystal samples with different orientations (a-cut, c-cut, and SFD-cut). The highest slope efficiency ηsa = 0.68 was obtained for the 4.6 at.% c-cut Nd:LGSB crystal, with a randomly polarized emission. The a-cut 4.6 at.% Nd:LGSB crystal delivered a linearly polarized beam with a slope efficiency ηsa = 0.63. The SFD-cut 2.3 at.% and 3.5 at.% Nd:LGSB crystals achieved slightly lower efficiencies of ~ 0.56. The SFD capabilities of 2.3 at.% and 3.5 at.% Nd:LGSB crystals were also explored. Green laser emission at ~531 nm was achieved with a diode-to-green conversion efficiency increasing significantly from 0.17% to 1.44%, respectively. These results demonstrate that the Nd-doping concentration, crystal orientation, and sample length of Nd:LGSB crystals, must be carefully selected depending on the specific requirements of the intended application. Full article
(This article belongs to the Section Optical and Photonic Materials)
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