Search Results (256)

In light of the environmental impact of disposable products made from petroleum-based plastics, this study focused on developing biodegradable foam trays made from a starch (PS) derived from potato waste and beer malt flour (BMBF). The objective of this study was to evaluate the effect of the concentration of BMBF on the physical and mechanical properties of potato starch-based foam trays prepared by the thermoforming process at temperatures of 150 °C (upper plate) and 145 °C (lower plate) for 5 min and 40 s. The results showed that increasing the BMBF concentration from 0 to 40% reduced the moisture content from 4.68% to 3.42%, increased the thickness from 2.63 cm to 4.77 cm, and decreased the density from 0.28 g.cm⁻³ to 0.15 g.cm⁻³. Meanwhile, the water absorption capacity increased from 38.7% to 69.7%. In terms of mechanical properties, increasing the BMBF concentration in the PS foam tray resulted in a decrease in hardness from 5.61 N to 2.87 N, a decrease in tensile strength from 2.92 MPa to 0.85 MPa, and a decrease in elongation from 1.42% to 0.59%. Meanwhile, fracturability increased from 2.04 mm to 3.68 mm. FTIR analysis revealed interactions between BMBF and PS in the composite foam tray. Thermogravimetric analysis (TGA) showed two thermal events: one between 20.96 °C and 172.89 °C, and another between 189.14 °C and 517.69 °C, with weight losses of 5.53% and 74.23%, leaving an ash residue of 20.24%. Differential calorimetry analysis (DSC) showed a glass transition at 152.88 °C and a melting at 185.94 °C, with an enthalpy of fusion of 74.11 J.g⁻¹. Higher concentrations of BMBF (>10%) decreased the water resistance, mechanical strength, and flexibility of the PS foam trays. Therefore, a formulation of 90% PS and 10% BMBF was better for producing a foam tray with improved mechanical properties and water resistance, which could be used as a sustainable alternative to conventional single-use plastic. Full article

To improve the mechanical property and foamability of linear structured isotactic polypropylene (iPP), a second phase of polyamide11 (PA11) was introduced to the iPP matrix, and a low contented PP-g-MAH was added to adjust their compatibility. As a result, a high impact strength of 8.43 kJ/m² (a 118% increase compared to that of iPP) and an elongation at break of 465.87% (a 130% increase compared to that of iPP) of the compounded iPP/20PA11/10PP-g-MAH were achieved, which was attributed to the PA11 being well distributed in the iPP matrix and to the compatibility enhancement by PP-g-MAH. Depending on a suitable material formulation and a bath foaming strategic design, microcellular cells with an average size from 204.8 to 5.9 μm and a cell density from 6.0 × 10⁶ to 6.5 × 10⁹ cells/cm³ were obtained. Due to the significant enhancement of melt strength by partially melted crystals, combined with the synergistic effect of PA11, a quiet high expansion ratio of up to 37.9 was achieved. These manufactured foams have potential applications in packaging, thermal insulation, and other industrial fields. Full article

The type of foaming agent significantly influences the pore structure and properties of foam ceramics, particularly their compressive strength. This study used quartz sand tailings and waste glass powder as raw materials to fabricate foam ceramic materials. The effects of different foaming agents (SiC, CaCO₃, and MnO₂) on the phase evolution, microstructure, pore size distribution, and physical properties of the foam ceramics were investigated, and the foaming mechanisms were elucidated. The results indicated that when SiC was employed as the foaming agent, the viscosity was high at elevated temperatures and pores with irregular shapes tended to form because of the anisotropy of the quartz crystals. CaO generated from CaCO₃ decomposition reduced the melt viscosity by disrupting the [SiO₄] tetrahedra, whereas the formation of anorthite and diopside stabilized the pore morphology, resulting in regular circular pores. When MnO₂ was used as the foaming agent, the pressure from the gas produced during oxidation exceeded the surface tension of the molten phase owing to its viscosity, leading to the formation of larger, irregular, and interconnected pores. The foam ceramic material exhibited optimal properties when 2% CaCO₃ was used as the foaming agent, with a water absorption rate of 30%, bulk density of 0.62 g/cm³, porosity of 68.4%, compressive strength of 9.67 MPa, and thermal conductivity of 0.26 W/(m·K). Full article

Photodetectors are critical components in modern optoelectronic systems due to their extensive applications in information conversion and image storage. Selenium (Se), an element with a low melting point, a broad spectral response, and rapid response speed, exhibits a disadvantage of high optical reflectivity, which leads to a reduction in response. Spiro-MeOTAD, featuring controllable energy bands and facile processing, has its practical application limited by inadequate thermal and environmental stability. In this study, Spiro-MeOTAD-1 with enhanced stability was prepared through the optimization of dopants (Zn(TFSI)₂ and CNT:TiO₂) within Spiro-MeOTAD, to create a Se-F/Spiro-MeOTAD-1 heterojunction photodetector by subsequently compositing with selenium foam (Se-F). The self-powered device demonstrates exceptional photovoltaic performance within the wavelength range of 350–800 nm at 0 V bias, exhibiting a maximum responsivity of 108 mA W⁻¹, a switching ratio of 5 × 10³, a specific detectivity of 2.96 × 10¹² Jones, and a response time of 20 ms/50 ms. The device also demonstrates elevated environmental stability pretreatment at 140 °C following a one-month period. The photodetection stability of the Se-F/Spiro-MeOTAD-1 flexible PD was demonstrated by its capacity to retain 76.3% of its initial light current when subjected to 70 bending cycles at 30°. This finding further substantiates the photodetection stability of the material under various bending conditions. Further verification of the applicability of Spiro-MeOTAD-1 in Se-based devices establishes a novel paradigm for designing photodetectors with enhanced performance and stability. Full article

As health concerns and regulatory pressures over saturated and trans fats grow, there is a growing need for healthier alternatives to traditional solid fats, such as butter and hydrogenated oils, that are still widely used in the food system. In this study, cellulose particle-based Pickering emulsions (CP-PEs) were prepared from microcrystalline cellulose and ethylcellulose and then foamed to obtain edible oleofoams (CP-EOs) as a solid-fat replacer. The average size of CP-PE droplets without surfactant was 598 ± 69 nm, as confirmed by confocal and transmission electron microscopy. Foaming with citric acid/NaHCO₃ and structuring with ≥6% glyceryl monostearate resulted in CP-EOs with an overrun of 147 ± 4% and volumetric stability for 72 h. Micro-computed tomography showed a uniform microcellular network, while the rheological analysis showed solid-like behavior with a storage modulus higher than butter. Differential scanning calorimetry showed a melting enthalpy similar to unsalted butter (10.1 ± 0.9 J/g). These physicochemical properties demonstrate that CP-EOs can closely mimic the firmness, thermal profile, and mouth-feel of conventional solid fats and may provide a promising solid-fat replacer. Full article

This study explored the innovative foaming behavior of a novel biodegradable polymer blend consisting of polylactic acid/poly(butylene succinate)/poly(butylene adipate-co-terephthalate) (PLA/PBS/PBAT) enhanced with nanohydroxyapatite (nHA), using supercritical carbon dioxide (SCCO₂) as an environmentally friendly physical foaming agent. The aim was to investigate the effects of various foaming strategies on the resulting cell structure, aiming for potential applications in tissue engineering. Eight foaming strategies were examined, starting with a basic saturation process at high temperature and pressure, followed by rapid decompression to ambient conditions, referred to as the (1T-1P) strategy. Intermediate temperature and pressure variations were introduced before the final decompression to evaluate the impact of operating parameters further. These strategies included intermediate-temperature cooling (2T-1P), intermediate-temperature cooling with rapid intermediate decompression (2T-2P), and intermediate-temperature cooling with gradual intermediate decompression (2T-2P, stepwise ΔP). SEM imaging revealed that the (2T-2P, stepwise ΔP) strategy produced a bimodal cell structure featuring small cells ranging from 105 to 164 μm and large cells between 476 and 889 μm. This study demonstrated that cell size was influenced by the regulation of intermediate pressure reduction and the change in intermediate temperature. The results were interpreted based on classical nucleation theory, the gas solubility principle, and the effect of polymer melt strength. Foaming results of average cell size, cell density, expansion ratio, porosity, and opening cell content are reported. The hydrophilicity of various foamed polymer blends was evaluated by measuring the water contact angle. Typical compressive stress–strain curves obtained using DMA showed a consistent trend reflecting the effect of foam stiffness. Full article

Halloysite nanoclay (HNC) and as-polymerized polytetrafluoroethylene powder (PTFE) were introduced into biodegradable polylactic acid (PLA) via a melt mixing technique to enhance its mechanical, rheological properties and foaming ability. The synergetic effects of these fillers on the morphological, mechanical, thermal, and foaming properties of PLA were investigated. Results indicated that the tensile properties were improved in comparison to neat PLA. Differential Scanning Calorimetry (DSC) revealed a decrease in PLA crystallization time with increasing filler concentration, indicating a strong nucleating effect on PLA crystallization. Extensional flow tests showed that strain hardening in PLA composites is influenced by fillers, with PTFE particularly exhibiting a more pronounced effect, attributed to nanofibrillation and entanglement during melt processing. The addition of a dual-filler system improved the melt strength and viscosity of PLA, resulting in foams with decreased cell size and increased cell density. Full article

Plasma spray coating employs a high-temperature plasma jet to melt and deposit powdered materials onto substrates and plays a critical role in aerospace and manufacturing. Despite its importance, the influence of torch behavior, particularly the thermal response of plasma to gas composition changes, remains inadequately characterized. In this study, a three-dimensional MHD simulation using OpenFOAM (v2112) was performed on a Metco 9MB plasma torch operating in an Ar–H₂–N₂ environment under the LTE assumption to investigate the effect of nitrogen addition. The simulation revealed that increasing nitrogen levels results in a dual effect on the temperature distribution: temperatures rise near the cathode tip and decrease downstream, likely due to variations in the net emission coefficient and enthalpy characteristics of nitrogen. Furthermore, although the outlet velocity remained largely unaffected, the Mach number increased as the nitrogen reduced the speed of sound. These findings provide essential insights for optimizing ternary gas mixtures to enhance coating efficiency in thermal spray applications. Full article

In this study, fumed silica (FS) was used as a support material and infused with the hydrated salt sodium hydrogen phosphate dodecahydrate (DHPD) to create shape-stabilized constant phase change materials (CPCMs). These CPCMs were integrated into a polyurethane matrix as a functional filler, resulting in low-exothermic polyurethane composite foams (CPCM-RPUFs) that demonstrate thermoregulation and flame-retardant properties. Recent findings show that CPCM-RPUF excels in thermal stability compared to pure polyurethane, with a melt phase transition enthalpy of 115.8 J/g. The use of fumed silica allows for the encapsulation of hydrated salts up to 87%, ensuring the structural integrity of the vesicles. As FS content in CPCMs increased, the internal temperature of the composite foam significantly decreased, showing excellent thermal regulation. Thermogravimetric analysis showed that the synergistic effect of DHPD and FS improved the thermal stability and flame retardancy of the composites. By monitoring the internal and surface temperature changes in the foam, it was verified that CPCMs can effectively alleviate heat accumulation during the curing process and reduce the core temperature (56.9 °C) and surface warming rate, thus realizing the thermal buffering effect. With the increase in FS content in CPCMs, the compressive strength of CPCM-RPUF can be maintained or even enhanced. This study provides a theoretical basis and technical support for the development of polyurethane composite foams with integrated thermal regulation and flame-retardant properties, which can have broad application prospects in the fields of building energy conservation, energy storage equipment, and thermal mine insulation. Full article

This paper presents research concerning simulating the thermal firebrand effect due to its accumulation in exterior construction wall elements by developing a 3D finite element model (FEM) via ABAQUS (2022) software to analyze the exterior walls commonly applied to the exterior of dwellings in southern Europe and South America. A non-linear thermal transient analysis is undertaken, in which the results are directly compared with a previous experimental campaign, in which firebrands are deposited on localized surfaces of construction wall specimens, and the temperature is measured in the several layers of the construction elements. The walls are composite elements, made of different layer combinations of masonry brick and wood, varying the type of thermal insulation in the internal core from cork to classical rigid rockwool and polystyrene foam (XPS). It can be summarized from the results that the FEM effectively simulates the thermal response of brick, normal wood (NW), and cross-laminated timber (CLT) walls when insulated with materials like cork or rockwool coated with mortar against firebrand accumulation. However, the lack of accounting for uncontrolled combustion leads to inconsistent results. Additionally, for walls using XPS as the insulation material, the model requires further refinement to accurately simulate the melting phenomenon and its thermal impact. Full article

Ni–Ti shape memory alloy (SMA) foams, capable of bringing revolutionary changes to crucial fields such as aerospace, energy engineering, and biomedical applications, are at the forefront of materials science research. With the aim of designing Ni–Ti SMA foams with complex structures, near-equiatomic Ni–Ti SMA foams featuring a rhombic dodecahedron (RD) structure were fabricated using selective laser melting (SLM) technology. Damping, superelasticity, and quasi-static compressive mechanical tests were carried out on the resultant foams. The findings indicated that the smaller the unit structure of the RD or the larger the rod diameter, the higher the damping and compressive strength of the foams would be. Foams with a cell structure of 2 mm × 2 mm × 2 mm and a rod diameter of 0.6 mm exhibited the highest damping, reaching up to 0.049, along with the highest compressive strength, reaching up to 145 MPa. Furthermore, if the specimen underwent solution and aging heat treatments, its strength could be further enhanced. Meanwhile, the specimens also exhibited excellent superelasticity; even when the pre-strain was 6%, the elastic recovery could still reach 97%. Based on microstructure characterization and finite element simulation, the property mechanisms and deformation rules of the foams were revealed. Full article

The present study was performed on real-life I4-aluminum cylinder heads produced industrially by applying the lost foam technique to Al-Si-Mg alloys (356 and 357). This work, in addition, introduces a new Al-Cu alloys coded 220 alloy. The main aim of this study is to analyze the effects of liquid metal treatment on the hardness and tensile properties of such castings. The effects of liquid metal treatment (modification with 200 ppm Sr, grain refining with 150 ppm B and degassing using pure Ar) of the castings produced by the lost foam technique on the tensile strength and hardness properties were evaluated. Hydrogen plays an important role in the formation of porosity. At the same time, the foam mold leaves an impression on the casting surface taking the shape of fine holes. In addition, segregation of hydrogen occurs in front of the solidification front. Thus, the porosity is a combination of hydrogen level and the solidification rate. Gains of 17% and 24% are observed for the hardness and yield strength for alloy 357 compared to alloy 356, caused by the difference in their magnesium (Mg) contents in the sense that, in the T6 heat-treated condition, precipitates in the form of ultra-fine Mg₂Si phase particles are formed. The enhancement in the mechanical properties of the used alloy depends mainly of the volume fraction of the precipitated Mg₂Si particles. The hardness of alloy 220 increases by 18% and the yield strength by 15% compared to that measured for alloy 356. In this case, the hardening phase Al₂Cu is responsible for this increase. Thus, this study demonstrates that liquid metal treatments significantly enhance the hardness and yield strength of Al-Si-Mg and Al-Cu alloys, with the gain attributed to refined microstructures and reduced porosity. Full article

The microcellular injection molding (MuCell^®) process, which uses supercritical fluid (SCF) as a foaming agent, is considered an important green molding solution to reduce product weight, molding energy, and cycle time and to improve the foam quality. However, maximizing the foaming density while keeping size uniformity in the foaming cell requires further attention. In this study, H₂O and the SCF N₂ were employed as cofoaming agents in the MuCell^® process of polypropylene (PP). Owing to the different critical points of N₂ and H₂O, bubble nucleation was expected to occur in interactive ways. Various process parameters were investigated, including the SCF N₂ content, the moisture content adsorbed within the resin under targeted PP weight reductions of 30% and 40%, the melt and mold temperature conditions, and the gas counter pressure. The resulting foaming morphology was examined to evaluate the foam quality in terms of the foaming density and bubble size distribution. The bubble coalescence, particularly in the skin layer, was examined, and the associated gas permeability flow rate was measured. The results indicated that H₂O-assisted foaming led to bubble coalescence and allowed for gas penetration in the direction of the part thickness direction, resulting in an overall increase in foaming density, particularly in the skin layer. Under high SCF N₂ and H₂O contents, the solid skin layer disappeared, regulating the gas permeability from one surface side to the other. Under the optimized process parameters, the gas permeability flow rate in the filter-like foaming PP material reached 300–450 mL/min. The application of gas counter pressure also helped increase the foam density and bubble coalescence, enhancing the gas permeability in the PP material to about 500 mL/min. These results demonstrate the potential application of microcellular injection molding using water as a cofoaming agent in moisture-release devices. Full article

Application of rare earths (RE) as grain refiners is well-known in the technology of aluminum alloys for the automotive industry. In the current study, Al-2.4%Cu-0.4%Mg alloy (coded 220) and Al-7.5%Si-0.35%Mg alloy (coded 356.1), were prepared by melting each alloy in a resistance furnace. Strontium (Sr) was used as a modifier, while titanium boride (TiB₂) was added as a grain refiner. Measured amounts of Ce and La were added to both alloys (max. 1 wt.%). The alloy melts were poured in a preheated metallic mold. The main part of the study was conducted on tensile testing at room temperature. The results show that although RE would cause grain refining to be about 30–40% through the constitutional undercooling mechanism, grain refining with TiB₂ would lead to approximately 90% refining (heterogenous nucleation mechanism). The addition of high purity Ce or La (99.9% purity) has no modification effect regardless of the alloy composition or the concentration of RE. Depending on the alloy ductility, the addition of 0.2 wt.%RE has a hardening effect that causes precipitation of RE in the form of dispersoids (300–700 nm). However, this increase vanishes with the decrease in alloy ductility, i.e., with T6 treatment, due to intensive precipitation of ultra-fine coherent Mg₂Si-phase particles. There is no definite distinction in the behavior of Ce or La in terms of their high affinity to interact with other transition elements in the matrix, particularly Ti, Fe, Cu, and Sr. When the melt was properly degassed using high-purity argon and filtered using a 20 ppi ceramic foam filter, prior to pouring the liquid metal into the mold sprue, no measurable number of RE oxides was observed. In conclusion, the application of RE to aluminum castings would only lead to formation of a significant volume fraction of brittle intermetallics. In Ti-free alloys, identification of Ce- or La-intermetallics is doubtful due to the fairly thin thickness of the precipitated platelets (about 1 µm) and the possibility that most of the reported Al, Si, and other elements make the reported values for RE rather ambiguous. Full article

The foam metal, possessing a remarkable skeletal framework, exhibits outstanding specific strength and stiffness, in conjunction with excellent thermal conductivity. Its spatially continuous porous structure not only promotes the infiltration of phase change materials but also renders it an extraordinary enhancer of thermal conductivity within phase change energy storage systems. In order to comprehensively explore the influence of copper foam structure on the heat transfer characteristics of phase change materials, this study constructs a series of structural models of copper foam frames with diverse configurations. By leveraging the finite element analysis approach, it meticulously simulates the melting processes of five unique composite copper foam structures, namely Kelvin, Gyroid, IWP, Primitive, and Hollow hexahedral. Through a detailed analysis of thermal conductivity associated with each structural model, as well as the flux variation and average temperature under a constant flow, the study scrutinizes the heat transfer properties of these disparate structures. The obtained results will provide substantial theoretical support for the optimization design of heat transfer performance in phase change heat storage systems. The results indicate that the effective thermal conductivity of MFPCMs largely depends on the structural type and its unique configuration, rather than just the porosity of the structure. Under isothermal conditions, using the melting time of the Kelvin model as a baseline, the melting time of the PCM in the Gyroid structure was reduced by approximately 20.9%, the IWP structure by 3.8%, the Primitive structure by 28.6%, and the hollow hexahedral structure by 29.9%. Under constant heat flux conditions, the melting time of the phase change material does not depend on the type of metal foam structure. The heat transfer performance of the other structures is all superior to that of the Kelvin structure. At around 150 s, all structures had their PCM completely melted, at which point the highest temperature was observed in the MFPCM based on the primitive structure, and there may be potential for further temperature increase if further studies are conducted. Therefore, these new structures hold broad application prospects in phase change energy storage systems. Full article