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Keywords = material deposition techniques

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21 pages, 18550 KB  
Article
Aeromagnetic Anomaly Characteristics and Prospecting Direction in the Jiaduoling Area, Northern Segment of the Southwest Sanjiang Metallogenic Belt
by Jianchun Xu, Yanxu Liu, Baodi Wang, Xuanjie Zhang, Yanan Zhang and Xin Wang
Appl. Sci. 2026, 16(13), 6356; https://doi.org/10.3390/app16136356 (registering DOI) - 25 Jun 2026
Abstract
The Jiaduoling area is located in the northern segment of the Southwest Sanjiang Metallogenic Belt, a region characterized by complex geological structures and abundant mineral resources. This study systematically identifies the spatial correlation between subsurface magnetic bodies and tectonic structures by utilizing 1:50,000 [...] Read more.
The Jiaduoling area is located in the northern segment of the Southwest Sanjiang Metallogenic Belt, a region characterized by complex geological structures and abundant mineral resources. This study systematically identifies the spatial correlation between subsurface magnetic bodies and tectonic structures by utilizing 1:50,000 high-precision aeromagnetic data. Advanced processing techniques—including upward continuation, vertical derivatives, total gradient modulus, and Euler deconvolution—were integrated to refine the structural framework and clarify the mechanisms of fault-controlled mineralization. The results indicate that the aeromagnetic anomaly pattern is predominantly governed by NW-trending faults. Specifically, the deep-seated major fault F1 (with a calculated depth exceeding 3 km) served as the primary migration channel for ore-forming fluids, while secondary faults created localized ore-hosting spaces. Physical property analysis reveals a significant magnetic contrast, where Mesozoic intermediate-acid magmatic rocks act as the essential source for mineralization, providing both material and thermal energy for the formation of porphyrite-type iron deposits. Based on these findings, a three-dimensional “aeromagnetic anomaly-structural framework-mineralization” correlation model was established. Finally, two high-potential metallogenic prospective zones (P1 and P2) were delineated, providing precise geophysical evidence and strategic guidance for regional mineral exploration and the targeting of concealed ore bodies. Full article
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42 pages, 1741 KB  
Review
An Overview of Advanced Materials and Manufacturing Strategies for 3D-Printed Bioengineered Vascular Stents: Toward Next-Generation Drug Delivery Applications
by Faisal Khaled Aldawood
Pharmaceutics 2026, 18(6), 755; https://doi.org/10.3390/pharmaceutics18060755 (registering DOI) - 21 Jun 2026
Viewed by 209
Abstract
Additive manufacturing has emerged as a transformative technology for fabricating complex drug-eluting medical devices, offering unprecedented design freedom and functional integration capabilities. This comprehensive review systematically analyzes 3D printing technologies applied to pharmaceutical device manufacturing, focusing on drug-eluting vascular stents as a representative [...] Read more.
Additive manufacturing has emerged as a transformative technology for fabricating complex drug-eluting medical devices, offering unprecedented design freedom and functional integration capabilities. This comprehensive review systematically analyzes 3D printing technologies applied to pharmaceutical device manufacturing, focusing on drug-eluting vascular stents as a representative application. This review covers six primary additive manufacturing techniques, ranging from high-resolution vat photopolymerization (25 μm resolution) to direct energy deposition, with a focus on their capabilities for produce pharmaceutical devices with controlled drug release properties. Novel 4D/5D/6D printing technologies introduce stimuli-responsive behaviors enabling programmable drug release profiles and adaptive device functionality. Manufacturing process optimization reveals superior design flexibility compared to conventional methods, with 85–95% reduction in design iteration time and elimination of tooling costs for complex geometries. The material landscape encompasses traditional metals (316L stainless steel, cobalt–chromium), biodegradable polymers (polylactic acid, PLA; polycaprolactone, PCL; poly(lactic-co-glycolic acid), PLGA), shape-memory materials (i.e., polymers and alloys capable of recovering a pre-programmed shape upon exposure to a specific stimulus such as body temperature, moisture, or light), and advanced nanocomposites, each offering distinct drug-loading capacities (100–500 μg/cm2) and release kinetics. Critical challenges include standardization requirements (International Organization for Standardization (ISO) 5840 and American Society for Testing and Materials (ASTM) F2606), pharmaceutical-grade manufacturing protocols, and regulatory pathways for novel drug-device combinations. This review identifies key research priorities including development of biocompatible printing materials, accelerated drug release testing protocols, and scalable manufacturing processes suitable for medical device production. This analysis demonstrates that 3D printing enables integration of multiple pharmaceutical functions within single devices, controlled spatiotemporal drug delivery, and elimination of secondary manufacturing steps for drug coating processes, advancing the development of next-generation therapeutic medical devices. Full article
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27 pages, 16838 KB  
Review
High-Entropy Alloys: A Review of Emerging Sensing Materials for Next-Generation Flexible Electronics
by Huatan Chen, Zhongyi Yu, Yang Huang, Bofeng Li, Fangting Feng, Yuming Jiang, Yuting Duan, Gaofeng Zheng and Zungui Shao
Materials 2026, 19(12), 2655; https://doi.org/10.3390/ma19122655 (registering DOI) - 20 Jun 2026
Viewed by 245
Abstract
High-entropy alloys (HEAs), composed of five or more principal elements in near-equimolar ratios, have emerged as a groundbreaking class of materials for next-generation flexible electronics. This review systematically examines the unique potential of HEAs as sensing materials, moving beyond their traditional role as [...] Read more.
High-entropy alloys (HEAs), composed of five or more principal elements in near-equimolar ratios, have emerged as a groundbreaking class of materials for next-generation flexible electronics. This review systematically examines the unique potential of HEAs as sensing materials, moving beyond their traditional role as structural components. We first elucidate the fundamental mechanisms—core effects including lattice distortion, sluggish diffusion, and the cocktail effect—that endow HEAs with an exceptional synergy of high strength, good ductility, tunable electrical resistivity, and superior electrocatalytic activity. Subsequently, we critically analyze the state-of-the-art strategies for processing HEA-based micro/nano structures, including mechanical alloying, wet-chemical synthesis, and non-equilibrium deposition techniques, with an emphasis on their compatibility with flexible substrates. The core of the review categorizes and discusses the latest advances in HEA-based flexible sensors for strain/stress, gas, and electrochemical (e.g., glucose, biomarkers, heavy metals) detection, highlighting the structure–property–performance relationships. Representative studies have demonstrated that HEA flexible strain sensors achieve a temperature coefficient of resistance as low as 45.59 ppm/K with no signal drift over 6000 stretching cycles; room-temperature hydrogen sensors reach a detection limit down to 31 ppb with a response time of 19 s; and non-enzymatic glucose sensors deliver a sensitivity up to 3043 μA·mM−1·cm−2. Finally, we summarize the key challenges—such as manufacturing scalability, long-term stability under dynamic deformation, and cost-effectiveness—and provide a forward-looking perspective on promising research directions, including high-throughput compositional screening, multi-functional sensor arrays, and the integration of machine learning for rational material design. Full article
(This article belongs to the Section Metals and Alloys)
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29 pages, 10790 KB  
Article
Decoding the Bioactive Potential of Blackcurrant Pomace Extract: Toward Biofunctional and Skin-Comfortable Polysaccharide-Based Textiles
by Aleksandra Ivanovska, Marija Ćorović, Anja Petrov Ivanković, Tanja Lunić, Anita Tarbuk, Xiang-Kui Ren and Igor Jordanov
Polysaccharides 2026, 7(2), 72; https://doi.org/10.3390/polysaccharides7020072 (registering DOI) - 18 Jun 2026
Viewed by 231
Abstract
This study presents a novel approach for the development of biofunctional and skin-comfortable cotton textiles through the integration of blackcurrant water/ethanol pomace extract into polysaccharide-based fabric coating. Extraction of bioactive compounds from blackcurrant pomace was optimized using response surface methodology, yielding a total [...] Read more.
This study presents a novel approach for the development of biofunctional and skin-comfortable cotton textiles through the integration of blackcurrant water/ethanol pomace extract into polysaccharide-based fabric coating. Extraction of bioactive compounds from blackcurrant pomace was optimized using response surface methodology, yielding a total phenolic content of 36.04 mg GAE/g DW, along with significant contents of flavonoids (5.28 mg QE/g DW) and anthocyanins (5.18 mg/g DW). The cotton fabric was biofunctionalized using the layer-by-layer (LbL) deposition technique, incorporating blackcurrant pomace extract within four, eight, or twelve chitosan/pectin bilayers. The biofunctionalized fabrics exhibited no cytotoxic effect and demonstrated nearly 100% antioxidant and antibacterial activity against E. coli and S. aureus. Additionally, the LbL coating enabled tunable extract adsorption (0.09–2.70%) and stabilization of bioactive compounds on the cotton surface, resulting in adjustable fabric coloration and moisture management properties (assessed using the Moisture Management Tester). Molecular docking analysis provided insight into the interactions between HPLC-detected anthocyanins (cyanidin-3-O-glucoside, cyanidin-3-O-rutinoside, delphinidin-3-O-glucoside, and delphinidin-3-O-rutinoside) and polysaccharides, revealing an increase in binding affinity from cellulose to chitosan and pectin. The transition from comfort-oriented fabric to a material featuring integrated moisture management and enhanced biofunctionality, achieved by coating cotton with eight chitosan/pectin bilayers incorporating blackcurrant pomace extract, renders the textile suited for medical, protective, and high-comfort applications. Full article
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25 pages, 21938 KB  
Article
Surface Evolution of an FDM-Printed PLA Component with Multiple Geometries During Centrifugal Disc Finishing
by Jackson William Chadwick, Andrew Naylor, Tahsin Tecelli Öpöz, Juan Ignacio Ahuir-Torres and Xiaoxiao Liu
Coatings 2026, 16(6), 722; https://doi.org/10.3390/coatings16060722 - 17 Jun 2026
Viewed by 234
Abstract
Additive manufacturing (AM) enables the fabrication of complex, customisable components from metals, composites and polymers such as polylactic acid (PLA); however, the process commonly produces poor surface finishes and inherent defects. Centrifugal disc finishing (CDF) is an established mass finishing technique in conventional [...] Read more.
Additive manufacturing (AM) enables the fabrication of complex, customisable components from metals, composites and polymers such as polylactic acid (PLA); however, the process commonly produces poor surface finishes and inherent defects. Centrifugal disc finishing (CDF) is an established mass finishing technique in conventional manufacturing but remains insufficiently characterised for additively manufactured polymers. This exploratory study investigates the influence of CDF on fused deposition modelling (FDM)-fabricated PLA components with varying geometrical features, focusing on three-dimensional surface parameters including average areal surface roughness, skewness and kurtosis. Samples were processed up to 720 min with analysis at predetermined intervals to capture transient and steady-state-like behaviour. Surface characterisation was conducted using non-contact optical interferometry to obtain quantitative roughness data and three-dimensional topographical maps, supported by digital optical microscopy and gravimetric analysis to quantify material removal rates. Analysis of the experimental data indicated apparent relationships between processing time, geometry and surface response. Results indicate that material removal behaviour and roughness evolution may be geometry-dependent. Flat and convex surfaces appeared to follow expected transient-like and steady-state-like behaviour, whereas restricted geometries and intricate features exhibited distinct responses with characteristic transition times. Surface roughness reductions ranged from 36% to 89% depending on geometry. These findings provide preliminary quantitative insight into geometry-specific mass finishing behaviour, supporting improved process understanding and informing future optimisation of post-processing strategies for additively manufactured polymer components. Full article
(This article belongs to the Topic Engineered Surfaces and Tribological Performance)
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17 pages, 6402 KB  
Article
Rapid Formation and Interfacial Adhesion Enhancement in Zirconium Conversion Coatings on 55AlZnMg-Coated Steel Under a Short H2ZrF6 Pretreatment
by Xiaonan Zhang, Weixi Zhao and Lin Lu
Materials 2026, 19(12), 2545; https://doi.org/10.3390/ma19122545 - 12 Jun 2026
Viewed by 213
Abstract
To address the uneven deposition of zirconium conversion coatings on multiphase 55AlZnMg under short pretreatment cycles, this study investigated the time-dependent formation behavior of ZrCC in a selected H2ZrF6 bath. By precisely controlling the immersion time (20–90 s) and utilizing [...] Read more.
To address the uneven deposition of zirconium conversion coatings on multiphase 55AlZnMg under short pretreatment cycles, this study investigated the time-dependent formation behavior of ZrCC in a selected H2ZrF6 bath. By precisely controlling the immersion time (20–90 s) and utilizing SEM-EDS and AFM characterization techniques, this study systematically revealed the growth kinetics and film-forming mechanisms of ZrCC on complex alloy surfaces. The results indicate that the Zn-rich phase on the surface of the 55AlZnMg coating, due to its relatively positive potential, preferentially induces the deposition of the film-forming material. Subsequently, dealloying occurs in the Al-rich phase and the Mg/Zn enriched regions, forming Zn-enriched regions that promote the continuous deposition of the film-forming material, ultimately achieving complete surface coverage; the film morphology evolves from an initial needle-like structure to a network structure, eventually forming a nanosheet structure. The film-forming process of ZrCC on the 55AlZnMg substrate surface is primarily driven by selective growth, with electrochemical properties of the alloy phases, significantly enhancing adhesion between the aluminum-zinc-magnesium coating and the overcoat and providing practical guidance for improving surface uniformity and interfacial adhesion of Al-Zn-Mg-coated steel. Full article
(This article belongs to the Section Corrosion)
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36 pages, 7887 KB  
Review
Microplastics in Agroecosystems: Pathways, Plant Uptake Mechanisms, and Advanced Scanning Techniques for Detection in Plant Tissues
by Umair Sarfraz, Shazia Alam, Yinsen Qian, Quan Ma, Min Zhu, Jinfeng Ding, Chunyan Li, Wenshan Guo and Xinkai Zhu
Microplastics 2026, 5(2), 120; https://doi.org/10.3390/microplastics5020120 - 11 Jun 2026
Viewed by 189
Abstract
The sustainability, crop production, and food safety of agriculture are increasingly challenged by microplastic pollution, as agricultural soils are the largest reservoirs and may serve as points of contact for plastic particles in the food chain. This review provides a comprehensive overview of [...] Read more.
The sustainability, crop production, and food safety of agriculture are increasingly challenged by microplastic pollution, as agricultural soils are the largest reservoirs and may serve as points of contact for plastic particles in the food chain. This review provides a comprehensive overview of plant materials, fate and uptake pathways, detection techniques, and the possible risks of microplastics in agriculture. Agroecosystems are also a source of microplastics, such as plastic mulch films, sewage sludge, compost and manure additives, wastewater irrigation, polymer-coated fertilizers, greenhouse materials, atmospheric deposition, and decomposition of discarded agricultural plastics. Their distribution and mobility in soil are controlled by polymer composition, particle size, morphology, density, surface ageing, soil texture, organic matter content, tillage practices, runoff, leaching, and soil biota. Recent data show that microplastics, especially smaller microplastics and nanoplastics, can attach to root surfaces, penetrate plants via cracks in roots, areas of lateral root development, and apoplastic pathways, and eventually move to tissues aboveground. Plant tissue detection is often accomplished by digestion of the sample, density separation, visual and fluorescence microscopy, Fourier-transform infrared spectroscopy, Raman spectroscopy, pyrolysis–gas chromatography mass spectrometry, and electron microscopy, but standardization of these methods remains a significant challenge. Microplastics can disrupt seed germination, root structure, nutrient absorption, photosynthesis, oxidative homeostasis, biomass buildup, yield development, and quality. Further, their capacity to transport additives, plasticizers, heavy metals, and persistent organic pollutants raises concerns about the transfer of contaminants to edible plant parts and their potential transfer to human diets. Further studies are needed focusing on field-realistic exposure conditions, long-term crop–soil interactions, nanoplastics behaviour, standardised analysis procedures, uptake and translocation pathways, edible crop risk assessments, and sustainable mitigation approaches to reduce microplastics in agroecosystems. Full article
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24 pages, 11850 KB  
Article
Deterioration Processes of Stone Materials and Polychrome Findings on the 14th—Century Arca of Cansignorio Della Scala Monument in Verona
by Vasco Fassina
Buildings 2026, 16(12), 2297; https://doi.org/10.3390/buildings16122297 - 8 Jun 2026
Viewed by 249
Abstract
A multi-analytical investigation was carried out to elucidate the deterioration processes affecting the stone materials of the Arca di Cansignorio della Scala in Verona (Italy) and to characterize the surviving traces of its original polychrome and gilded decoration. The study combined macroscopic mapping, [...] Read more.
A multi-analytical investigation was carried out to elucidate the deterioration processes affecting the stone materials of the Arca di Cansignorio della Scala in Verona (Italy) and to characterize the surviving traces of its original polychrome and gilded decoration. The study combined macroscopic mapping, stratigraphic sampling, optical microscopy (OM), environmental scanning electron microscopy coupled with energy-dispersive X ray spectroscopy (ESEM-EDS), X-ray diffraction (XRD), Fourier-transform infrared spectroscopy (FTIR), and ion chromatography (IC). The monument, predominantly carved from Candoglia marble, exhibits three principal weathering patterns: (i) rain washed areas affected by marble decohesion, (ii) grey deposits corresponding to dirt accumulation areas; and (iii) sulphation-induced black crusts developed in dirt wetting areas. In addition, severe mechanical deterioration was found to be associated with early twentieth-century structural consolidation interventions involving embedded iron bars, whose corrosion-driven volumetric expansion generated vertical cracking. Stratigraphic and microanalytical investigations revealed the presence of original azurite-based polychromy, proteinaceous and lipidic binding media, lead white preparatory layers, and multiple applications of gold leaf. The analytical results highlight the complex interplay between environmental exposure, atmospheric pollution, the incompatibility of materials introduced during past restorations campaigns. Furthermore, they contribute to a better understanding of the composition, execution techniques and preservation state of the surviving decorative layers, providing a scientific basis for future conservation strategies. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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25 pages, 15825 KB  
Article
Efficient Preparation of Ultrahigh-Strength Nanostructured Nickel by Ultranarrow Slit-Jet Scanning Electrodeposition Without Additives
by Zhenjian Lei, Pingmei Ming, Xinchao Li, Kun Wang, Wenjie Liu, Huan Liu and Shen Niu
Micromachines 2026, 17(6), 700; https://doi.org/10.3390/mi17060700 - 8 Jun 2026
Viewed by 253
Abstract
Electrodeposition of nanostructured metals often suffers from a trade-off between mechanical performance and efficiency. This study introduces ultranarrow slit-jet scanning electrodeposition (USJS-ECD), an additive-free technique employing a planar jet confined by a slit with opening width of <100 μm to scan the cathode. [...] Read more.
Electrodeposition of nanostructured metals often suffers from a trade-off between mechanical performance and efficiency. This study introduces ultranarrow slit-jet scanning electrodeposition (USJS-ECD), an additive-free technique employing a planar jet confined by a slit with opening width of <100 μm to scan the cathode. Numerical simulations coupling fluid flow and electric fields were conducted to optimize jet dynamics and scanning parameters. Experimental analyses reveal that USJS-ECD creates a highly localized, uniformly intensified energy field enabling direct fabrication of ultrahigh-strength nickel. The resulting deposits exhibit 98.82 wt% purity, an ultrafine grain size of 21.86 nm, and a mirror finish with surface roughness (Ra) of ~22 nm. Mechanical testing demonstrates a microhardness of 623 HV, a tensile strength of 756 MPa, and an elongation of 9.33%, achieving a superior strength-ductility synergy. Crucially, the deposition rate reaches 1.72 μm/min, significantly outperforming advanced ultrafine anode scanning electrodeposition (UAS-ECD) techniques. USJS-ECD presents a promising, efficient methodology for producing high-performance nanocrystalline metallic materials. Full article
(This article belongs to the Special Issue Recent Advances in Micro/Nanofabrication, 3rd Edition)
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29 pages, 13563 KB  
Review
Comprehensive Review of Research Progress on Trajectory Planning and Weld Seam Tracking in Wire Arc Additive Manufacturing
by Qiang Zhu, Zaile Huang and Huan Li
Micromachines 2026, 17(6), 698; https://doi.org/10.3390/mi17060698 - 7 Jun 2026
Viewed by 359
Abstract
Wire arc additive manufacturing (WAAM) has emerged as a promising technology for producing large-scale metal components due to its high deposition efficiency, low material cost, and design flexibility. However, the widespread industrial adoption of WAAM is hindered by challenges in geometric accuracy, process [...] Read more.
Wire arc additive manufacturing (WAAM) has emerged as a promising technology for producing large-scale metal components due to its high deposition efficiency, low material cost, and design flexibility. However, the widespread industrial adoption of WAAM is hindered by challenges in geometric accuracy, process stability, and defect control, which are closely related to two critical aspects: trajectory planning and real-time weld seam tracking. This review provides a comprehensive and critical analysis of recent advances in both fields, with an emphasis on their interconnection rather than treating them as separate research streams. Unlike existing reviews that primarily summarize path planning algorithms or image processing techniques in isolation, this paper explicitly examines the integration challenges and synergistic potential between offline trajectory optimization and online vision-based monitoring. Key topics include adaptive path strategies for sharp corners and intersections, interlayer filling methods to mitigate heat accumulation and residual stress, as well as passive and active visual sensing technologies for molten pool characterization and defect detection. The review further identifies a persistent gap in closed-loop systems that combine real-time image feedback with dynamic path replanning. Based on the analysis of representative studies, current limitations are discussed and future research directions are proposed, including the development of digital twins, multi-modal data fusion, and reinforcement learning-based adaptive control. This review offers a distinct perspective aimed at advancing intelligent, high-precision WAAM systems for complex metal components. Full article
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9 pages, 1673 KB  
Proceeding Paper
Process Strategies for DED-Arc-Manufactured Preforms of Ti-15-3-3-3 in Flowforming Applications
by Robert Lau, Frederik Dahms, Hannes Zapf, Henrik Wünsch, Alexander Mädje and Ingomar Kelbassa
Eng. Proc. 2026, 133(1), 185; https://doi.org/10.3390/engproc2026133185 - 2 Jun 2026
Viewed by 194
Abstract
Arc-based directed energy deposition (DED-Arc) processes represent a promising choice for developing flexible and eco-friendly manufacturing strategies for titanium components within the aerospace sector. Previous work has predominantly focused on using Ti-6Al-4V combined with machining for structural components. This study aims to establish [...] Read more.
Arc-based directed energy deposition (DED-Arc) processes represent a promising choice for developing flexible and eco-friendly manufacturing strategies for titanium components within the aerospace sector. Previous work has predominantly focused on using Ti-6Al-4V combined with machining for structural components. This study aims to establish a hybrid manufacturing route that integrates DED-Arc with flowforming (FF), focusing on the processability of Ti-15-3-3-3 in both stages. Sinusoidal path strategies for DED-Arc yield superior results in terms of process stability and geometrical accuracy, leading to near-net-shape preforms. In the FF process, a reduction of up to 80% in wall thickness across various techniques was achieved. The hybrid approach led to a buy-to-fly (BTF) ratio of 2.5:1, revealing the potential for significant material savings compared to conventional manufacturing routes. Full article
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17 pages, 3755 KB  
Article
Fused Deposition Modeling of Polymer-Based Magnetic Composites from Recycled Permanent Magnets of Discarded Hard Drives
by Duccio Gallichi-Nottiani, Daniel Milanese, Fausto Franchini, Emir Pošković, Marco Actis-Grande, Marta Ceroni, Luca Ferraris, Claudio Sangregorio, Claudia Innocenti, Martin Albino, Andrea Caneschi and Corrado Sciancalepore
Materials 2026, 19(11), 2356; https://doi.org/10.3390/ma19112356 - 2 Jun 2026
Viewed by 324
Abstract
Polymer-based composites with magnetic properties are promising materials that are able to combine the usual polymer features (low density, high electrical resistance, enhanced flexibility, and processability, etc.) with magnetic properties typically associated with ferro- or ferrimagnetic metals, alloys or metal oxide. The combination [...] Read more.
Polymer-based composites with magnetic properties are promising materials that are able to combine the usual polymer features (low density, high electrical resistance, enhanced flexibility, and processability, etc.) with magnetic properties typically associated with ferro- or ferrimagnetic metals, alloys or metal oxide. The combination of recycled NdFeB powders with additive manufacturing techniques based on material extrusion enables the production of magnetic composites. The novelty of this approach lies in the use of 3D printing supported by an external magnetic field, which is used to align the particles during the printing process and thus improve the final magnetic properties. This approach represents a sustainable strategy for the recovery of electronic waste, converting it into high-value-added magnetic materials intended for additive manufacturing applications. Micrometric particles made of a Neodymium–Iron–Boron (NdFeB) alloy are compounded with a flexible thermoplastic matrix made of polybutylene adipate-co-terephthalate (PBAT). The NdFeB alloy is recovered from permanent magnets of obsolete hard drives and is demagnetized, ground to powder under an inert atmosphere, and finally sieved to a particle size below 50 µm. The obtained powder is mixed with the polymer using a twin-screw extruder. The composite material containing the NdFeB particles is then processed to obtain a calibrated filament, used for the fused deposition modeling (FDM) three-dimensional (3D) printing of magnetic composites. To improve the composite’s ferromagnetic behavior, the particles were aligned along the stacking direction of the layers during the 3D FDM process by printing directly onto a permanent magnet placed on the build plate. Composites containing up to 50% by weight of recycled NdFeB powder were successfully processed using FDM technology, exhibiting increased stiffness, with the storage modulus rising from 123 to 178 MPa at 20 °C, while magnetic field-assisted printing increased the remanence from 11 to 28 emu/g and improved the reduced remanence from 0.21 to 0.49, corresponding to an estimated fourfold improvement in the magnetic energy product. Full article
(This article belongs to the Special Issue Packaging and Polymer-Based Materials)
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17 pages, 6263 KB  
Article
Carbon Microsphere-Coated Composites via Layer-by-Layer Self-Assembly with Enhanced Dye Adsorption Performance
by Wei Zhao, Xinyu Li, Sibo Shao, Dongxue Ning, Na Xie, Xiujuan Liu and Tifeng Jiao
Coatings 2026, 16(6), 668; https://doi.org/10.3390/coatings16060668 - 2 Jun 2026
Viewed by 254
Abstract
In this work, monodisperse carbon microspheres with an average diameter of approximately 900 nm were successfully synthesized via a hydrothermal method. To further tailor their surface properties, the layer-by-layer (LbL) self-assembly technique was employed, where the cationic polyelectrolyte poly(diallyldimethylammonium chloride) (PDDA) and the [...] Read more.
In this work, monodisperse carbon microspheres with an average diameter of approximately 900 nm were successfully synthesized via a hydrothermal method. To further tailor their surface properties, the layer-by-layer (LbL) self-assembly technique was employed, where the cationic polyelectrolyte poly(diallyldimethylammonium chloride) (PDDA) and the anionic polyelectrolyte poly(styrene sulfonate) (PSS) were alternately deposited on the microsphere surface, forming two and four bilayer assemblies, respectively. The resulting composite microspheres exhibited remarkable adsorption performance toward representative dyes in water solution, such as rhodamine B (RhB) and methylene blue (MB). Experimental results demonstrated that the incorporation of a single bilayer significantly reduced the specific surface area but introduced additional active adsorption sites, thereby enhancing dye removal efficiency. However, when the number of bilayers was further increased to two, partial pore coverage and blockage occurred, leading to a reduced surface area and consequently diminished adsorption capacity. These findings highlight that in LbL surface modification, more layers do not necessarily yield better performance, but rather an optimal assembly thickness exists. This insight provides valuable guidance for the rational design of advanced adsorbent materials for wastewater treatment. Full article
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17 pages, 4160 KB  
Article
High-Concentration Gold Nanoparticle Pastes for Advanced Deposition-Based Sensor Manufacturing
by Aleksandra Motyka, Sławomir Drozdek, Nina Szczotka, Iwona Grądzka-Kurzaj, Krzysztof Kubica, Aneta Wiatrowska and Karol Malecha
Sensors 2026, 26(11), 3507; https://doi.org/10.3390/s26113507 - 2 Jun 2026
Viewed by 489
Abstract
There is a growing demand for extreme miniaturization and enhanced sensitivity in next-generation sensing systems, including wearable devices and bioelectronics. Such advanced platforms require highly conductive, biocompatible, and mechanically robust architectures capable of conforming to dynamic surfaces. Conventional metallic thin-film fabrication techniques have [...] Read more.
There is a growing demand for extreme miniaturization and enhanced sensitivity in next-generation sensing systems, including wearable devices and bioelectronics. Such advanced platforms require highly conductive, biocompatible, and mechanically robust architectures capable of conforming to dynamic surfaces. Conventional metallic thin-film fabrication techniques have reached their fundamental physicochemical limits, often suffering from suboptimal mechanical strength, complex multi-step processing, and high costs. In contrast, additive manufacturing methodologies offer streamlined microfabrication, yet traditional printing methods frequently struggle with low-viscosity constraints, insufficient metal loading, and significant material losses. This paper covers the morphological fidelity, mechanical resilience, and electrical performance of rheologically tailored, high-concentration (above 90%) gold nanoparticle paste deposited via Ultra-Precise Dispensing (UPD) technology. The capability of the UPD system to print complex, high-density fractal geometries with linewidths down to 5 μm is evaluated on both rigid and flexible substrates, glass and polyimide, respectively. The mechanical structural integrity of these conductive traces is characterized under initial 360-degree bending tests. Finally, the electrical stability and thermal response of a printed proof-of-concept temperature sensor are evaluated. The printed fractal microstructures exhibit good resolution and the fabricated sensor demonstrates good stability, displaying a linear thermal response with a temperature coefficient of resistance of 1.98·10−3 °C−1, validating this combined material-deposition approach for microelectronics. Full article
(This article belongs to the Section Industrial Sensors)
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13 pages, 4155 KB  
Article
Fabrication of Polyimide/Aluminum Nitride Composites and Wafer Channel Filling via Direct Ink Writing
by Junjie Xiao, Qingjie Shan, Zhoulong Xu, Zhouping Yin, Bin Xie and Hao Wu
Nanomaterials 2026, 16(11), 681; https://doi.org/10.3390/nano16110681 - 31 May 2026
Viewed by 501
Abstract
The emergence of three-dimensional heterogeneous integration (3D HI) has pushed forward the development of chip-to-wafer (C2W) hybrid bonding technology. To mitigate stress concentration during thermal annealing and wafer thinning processes of C2W bonding, a direct ink writing (DIW)-based 3D printing approach was proposed [...] Read more.
The emergence of three-dimensional heterogeneous integration (3D HI) has pushed forward the development of chip-to-wafer (C2W) hybrid bonding technology. To mitigate stress concentration during thermal annealing and wafer thinning processes of C2W bonding, a direct ink writing (DIW)-based 3D printing approach was proposed to fill the channel between two adjacent chips on the bonded wafer (i.e., wafer channels). A composite slurry consisting of polyimide (PI) as base material and aluminum nitride (AlN) nanoparticles as fillers was prepared. Through surface chemical modification and ultrasonic treatment, the slurry featured uniform filler dispersion (with particle size less than 1 μm) and adequate viscosity (3327 mPa·s), which fits the 3D printing process. The cured film demonstrated superior thermal stability and mechanical properties compared with pure PI, with a coefficient of thermal expansion (CTE) of 4.97 ppm/K, which matched that of silicon-based materials and exhibited excellent bonding. This approach provides a cost-effective and efficient alternative to chemical vapor deposition (CVD) techniques for filling wafer channels. Full article
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